Have continuous material, cut material, the integral type of blanking function cuts material device
Technical field
The present invention relates to cut material equipment, particularly relate to have continuous material, cut material, the integral type of blanking function cuts material
Device.
Background technology
Cut material technique and include that metal recovery is processed, abandoned car is disassembled, metallurgy and foundry, to variously-shaped type
Steel and various metal material carry out cold conditions to be cut off, suppresses flange, and powdered preparations, plastics, fiberglass,
Insulant, rubber compressing.
At present, material is sheared often by fixing on the table between material to be processed, will
Manually shear with cutting machine and to realize.This material method of cutting also exists shearing automaticity is low, cut
The shortcoming that cutting speed degree is slow, it is poor to shear homogeneity and safety coefficient can not be effectively ensured.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, it is provided that automaticity is high, shear rate is fast, it is homogeneous to shear
Property good and safe and reliable have continuous material, cut material, the integral type of blanking function cuts material device.
The present invention solves above-mentioned technical problem by the following technical solutions: has continuous material, cut material, blanking merit
Can integral type cut material device, including continuous material device, guide rail, shear, length control device, retractor device,
Safety screen and safe material-receiving device.Described continuous material device is by material to be processed feeding extremely described shear
In, described continuous material device includes continuous bin, guidance set and location-plate.Described location-plate is parallel to described
The guide rail direction of guide rail is sequentially distributed the side at described continuous bin, and described location-plate is provided with described guiding
Assembly;Described shear is connected with the initiating terminal of described guide rail.Described shear include work platforms,
Fixing seat, the first support shaft and movable part.Described fixing seat and described movable part are arranged at institute
State on work platforms.The inside of described fixing seat is fixed with the first blade, if being provided with on described first blade
Dry first through hole, described some first through holes are around the central distribution shape ringwise of described first blade.Described
It is provided with second through hole corresponding with described first through hole on the housing of fixing seat.Described first support shaft
One end uses fixing connection with described fixing seat, and the other end of described first support shaft is adopted with described movable part
With being rotationally connected.The inside of described movable part is fixed with the second blade, described second blade is provided with
Some third through-holes that described some first through holes are corresponding;Offer on the shell of described movable part and institute
State the fourth hole that third through-hole is corresponding.Described length control device is vertically set on described guide rail.Described stretch
The end that connects of compression apparatus is fixed on the side of described guide rail, and the free end of described retractor device is near described guide rail.
Described safe material-receiving device is arranged on the opposite side of described guide rail, and described safe material-receiving device includes splicing assembly
And hang plate.Described splicing assembly is arranged on the lower section of described guide rail, the sealed bottom of described splicing assembly,
Upper end open.In described splicing assembly, it is arch surface near one end of described guide rail, with described arch surface phase
It is provided with striker plate on the corresponding other end.The first groove is offered on described cambered plate;Described hang plate
Side is connected with described guide rail, and the opposite side of described hang plate extends to the top of described arch surface.Described peace
Full baffle plate is arranged on the top of described hang plate, and between ensureing between described safety screen and described hang plate
Gap is less than institute not less than the height of material to be sheared and the vertical dimension of described safety screen and described guide rail surface
State the height of retractor device free end.
Preferably: described continuous bin includes underframe, support bar, connecting rod, storing bar and tilting bar.Institute
The bottom stating support bar is connected with described underframe, and the top of described support bar is connected with described connecting rod.Described
The length direction of connecting rod is parallel to the guide direction of described guide rail.One end that described tilting bar camber is relatively low
Being connected with described connecting rod, one end that described tilting bar camber is higher is connected with described storing bar, described fixed
Position plate is arranged on described support bar.Described guidance set includes directive wheel and clamping device.Described clamping
Device includes U-board and the first securing member, and described U-board includes two blocks of straight plates and the end being oppositely arranged
Plate.Described first securing member includes the first screw rod and the first nut.Described base plate is fixed on described location-plate
On, the top of described straight plate is provided with the first groove, and the two ends of described first screw rod are each passed through corresponding thereto
Described first groove and by described first nut, described first screw rod is fixed on described U-board.Described
Directive wheel is set in described first screw rod.
Preferably: described guidance set also includes that the first lowering or hoisting gear, described first lowering or hoisting gear include second
Screw rod and the second nut, described location-plate offers the second groove, described second groove offers with
The female thread that on described second screw rod, external screw thread matches.The top of described second screw rod is fixed on described base plate
On, the bottom of described second screw rod sequentially passes through described second groove and described second nut.
Preferably: described shear include the second securing member, described second securing member include the 3rd screw rod with
And the 3rd nut;Offer fifth hole on described first blade, the shell of described fixing seat offers with
The clematis stem hole that described fifth hole is corresponding.The main part of described 3rd screw rod sequentially passes through the described 5th
Through hole and described clematis stem hole, the two ends of described 3rd screw rod are arranged with described 3rd nut respectively.Described
Offer the 7th through hole on second blade, the housing of described movable part offers and described 7th through hole phase
The 8th corresponding through hole, the main part of described 3rd screw rod sequentially passes through described 7th through hole and described the
Eight through holes, the two ends of described 3rd screw rod are arranged with described 3rd nut respectively.
Preferably: described shear also include tumbler, described tumbler include the second lowering or hoisting gear,
Sleeve, connector and the second support shaft;The 3rd groove it is further opened with on described work platforms.State set jacket casing
Being located in described second support shaft, one end of described connector is connected with described movable part, described connector
The other end be connected with described second support shaft.Described second lowering or hoisting gear include elevating lever, cylinder, pulley,
Second connector, the 3rd connector and track;The cylinder body end of described cylinder is fixed on described work platforms
Bottom, the tailpiece of the piston rod of described cylinder is connected with the top of described second connector.The top of described elevating lever
Being fixed in described second support shaft, the inclined shape of main part of described elevating lever passes described 3rd groove,
The bottom of described elevating lever is fixed on the side of described second connector.One end of described 3rd connector and institute
The bottom stating the second connector is hinged, and the other end of described 3rd connector is hinged with described pulley, and described
Pulley is arranged on the track.
Preferably: described second connector includes connecting main body and the 3rd support shaft, described connection main body
Bottom offers the second groove, and described 3rd support shaft is fixed in described second groove, and the described 3rd supports
The end of axle is connected with the bottom of described elevating lever.Described 3rd connector is inclined to set, and the described 3rd even
Higher one end, fitting position is hinged with described 3rd support shaft, one end that described 3rd connector position is relatively low
Hinged with described pulley.
Preferably: described safe material-receiving device also includes that dumper, described splicing assembly are arranged on described haul
Che Shang.
Preferably: on described safe material-receiving device, be additionally provided with spring or foam-rubber cushion, described spring or described sea
Continuous pad is fixed on described striker plate.
It is an advantage of the current invention that: material to be processed is rolled into guidance set from storing bar by tilting bar,
In being brought into feeding to shear by directive wheel.When material to be processed leads to through the first, second of fixing seat
Hole and the 3rd of movable part the, after fourth hole, by the pulley in moving track and control the first gas
The lifting of cylinder piston rod, drive elevating lever movement, elevating lever at level and the mobile band of vertical direction
The rotation of moving sleeve, the rotation rotating drive movable part of sleeve, the rotation of movable part, certainly will make
The cross section of material to be processed is stressed effect and produces deformation, under the rotation repeatedly of movable part, treats
Rapidoprint is twisted off, and completes automatic shearing work.Material after shearing through the effect of retractor device, from
Guide rail rolls in hang plate, then is fallen into arch surface by hang plate, then rolls into base plate.Due at gear
Spring or foam-rubber cushion are set on flitch, the material fallen into base plate can be played the effect of buffering,
Avoid material to clash into striker plate, produce deformation, improve the safety of material blanking.By safety screen
Design, while ensure that material rolls into hang plate, it is to avoid owing to push rod is unexpected the most malfunctioning, and excessively extends,
Injury staff.When push rod touches safety screen.Owing to being provided with length control device on guide rail, carry
The homogeneity of high shear.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention.
Fig. 2 is the structural representation of guidance set in the embodiment of the present invention.
Fig. 3 is the structural representation of shear in the embodiment of the present invention.
Fig. 4 is the front elevation of rotatable parts in the embodiment of the present invention.
Fig. 5 is the structural representation of the second lowering or hoisting gear in the embodiment of the present invention.
Fig. 6 is the structure chart of length control device in the embodiment of the present invention.
Fig. 7 is the structured flowchart of autoalarm in the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail.
As shown in figs. 1-7, the present embodiment include continuous material device 1, work platforms 2, guide rail 3, shear 4,
Length control device 5, pushing means 6, safety alarm device 7 and safe material-receiving device 8.Continuous material device 1 will
Material to be processed feeding in shear 4, continuous material device 1 include continuous bin 11, guidance set 12 and
Location-plate 13.Location-plate 13 is parallel to the guide rail direction of guide rail 3 and is sequentially distributed in the side of continuous bin 11,
Guidance set 12 it is provided with on location-plate 13.Shear 4 is connected with the initiating terminal of guide rail 3, shear
4 include fixing seat the 41, first support shaft 42 and movable part 43.Fixing seat 41 and movable part 43
It is arranged on work platforms 2.The inside of fixing seat 41 is fixed with the first blade 411, the first blade 411
On be provided with some first through holes, some first through holes are around the central distribution shape ringwise of the first blade 411.
It is provided with second through hole corresponding with the first through hole on the housing of fixing seat 41.The one of first support shaft 42
Hold and use with fixing seat 41 fixing connection, the other end of the first support shaft 42 to use with movable part 43 and rotate
Connect.The inside of movable part 43 is fixed with the second blade 431, and the second blade 431 is provided with some
Some third through-holes that first through hole is corresponding.Offer and third through-hole on the shell of described movable part 43
Corresponding fourth hole.Length control device 5 is vertically set on described guide rail 3.Pushing means 6 includes stretching
Compression apparatus 61 and guider 62.Guider 62 includes bracing frame 621, guide post 622 and the end
Seat 623.Bracing frame 621 is arranged on the side of guide rail 3, and guide post 622 is parallel to the direction that guide rail 3 guides
Being arranged on bracing frame 621, base 623 uses with guide post 622 and is slidably connected.The master of retractor device 61
Body portion is arranged on base 623, and the telescopic end of retractor device 61 extends on guide rail 3.Described safety connects
Material device 8 is arranged on the opposite side of guide rail 3, and safe material-receiving device 8 includes splicing assembly 81 and hang plate
82.Splicing assembly 81 is arranged on the lower section of guide rail 3, the sealed bottom of splicing assembly 81, upper end open.
In splicing assembly 81, it is arch surface near one end of guide rail 3, the other end corresponding with arch surface is arranged
There is striker plate 83.Some first grooves 84 are offered in arch surface.The side of hang plate 82 and guide rail 3 phase
Even, the opposite side of hang plate 82 extends to the top of arch surface.Safety alarm device 7 includes safety screen 71
And autoalarm 72, safety screen 71 is arranged on the top of hang plate 82, and ensures safety screen
Gap between 71 and hang plate 82 is not less than the height of material to be processed and safety screen 71 and guide rail 3 table
The vertical dimension in face is less than the height of retractor device 61 telescopic end.Autoalarm 72 is arranged on described peace
On full baffle plate 71.
Wherein, continuous bin 11 include underframe 111, support bar 112, connecting rod 113, storing bar 114 and
Tilting bar 115.The bottom of support bar 112 is connected with underframe 111, the top of support bar 112 and connecting rod 113
It is connected.The length direction of connecting rod 113 is parallel to the guide direction of guide rail 3.Tilting bar 115 camber is relatively
Low one end is connected with connecting rod 113, and one end that tilting bar 113 camber is higher is connected with storing bar 114,
Location-plate 13 is arranged on described support bar 112.Guidance set 12 includes directive wheel 121 and clamping dress
Put 122.Clamping device 122 includes U-board 1221 and the first securing member 1222, and U-board 1221 is wrapped
Include the two blocks of straight plates and base plate being oppositely arranged.First securing member 1222 includes the first screw rod and the first nut.
Base plate is fixed on described location-plate 13, and the top of straight plate is provided with the first groove, the two of described first screw rod
End is each passed through described first groove corresponding thereto and is fixed by described first screw rod by described first nut
In described U-board 1221.Directive wheel 121 is set in the first screw rod.
Wherein, guidance set 12 also includes that the first lowering or hoisting gear 123, the first lowering or hoisting gear 123 include second
Screw rod and the second nut, location-plate 13 offers the second groove, offers and the second spiral shell in the second groove
The female thread that on bar, external screw thread matches.The top of the second screw rod is fixed on base plate, the bottom of the second screw rod
Sequentially pass through described second groove and described second nut.
Wherein, shear 4 also includes the 3rd screw rod, the 3rd nut, the 4th screw rod and the 4th nut.
Offer fifth hole on first blade 411, the shell of fixing seat 41 offers corresponding with fifth hole
Clematis stem hole.The main part of the 3rd screw rod sequentially passes through described fifth hole and clematis stem hole, and the 3rd
The two ends of screw rod are arranged with the 3rd nut respectively.The 7th through hole, movable part is offered on second blade 431
Offering eightth through hole corresponding with the 7th through hole on the housing of 43, the main part of the 4th screw rod is worn successively
Crossing described 7th through hole and the 8th through hole, the two ends of the 3rd screw rod are arranged with the 4th nut respectively.
Wherein, shear 4 also include tumbler 48, tumbler 48 include the second lowering or hoisting gear 481,
Sleeve 482, connector 483 and the second support shaft 484.The 3rd groove it is further opened with on work platforms 2.
Set jacket casing 482 is located in the second support shaft 484, and one end of connector 483 is connected with movable part 43, even
The other end and second support shaft 484 of fitting 483 are connected.Second lowering or hoisting gear 481 include elevating lever 4811,
First cylinder 4812, pulley the 4813, second connector the 4814, the 3rd connector 4815 and track 4816.
The cylinder body end of the first cylinder 4812 is fixed on the bottom of work platforms 2, the tailpiece of the piston rod of the first cylinder 4812
It is connected with the top of the second connector 4814.The top of elevating lever 481 is fixed in the second support shaft 484,
The inclined shape of main part of elevating lever 481 passes the 3rd groove, and the bottom of elevating lever is fixed on the second connection
The side of part 4814.One end of 3rd connector 4815 is hinged with the bottom of the second connector 4814, and the 3rd
The other end of connector 4815 is hinged with pulley 4813, and pulley 4813 is arranged on the track 3.
Wherein, the second connector 4814 includes connecting main body and the 3rd support shaft, and the bottom connecting main body is opened
Being provided with the second groove, the 3rd support shaft is fixed in the second groove, the end of the 3rd support shaft and elevating lever 4811
Bottom be connected.3rd connector 4815 is inclined to set, one end that the 3rd connector 4815 position is higher
Hinged with described 3rd support shaft, relatively low one end, the 3rd connector 4815 position is hinged with pulley 4813.
Wherein, retractor device 61 includes the second cylinder 611 and push rod 622.The cylinder body of the second cylinder 611
End is fixed on base 623, and the tailpiece of the piston rod of the second cylinder 611 is connected with push rod 622.Retractor device 61
Also include that lubricating component 63, the side opening of lubricating component 63 are provided with to be parallel to push rod 622 and stretch the 4th of path
Groove, is provided with lubricating layer in the 4th groove, push rod 622 runs through described 4th groove.The side of base 623
Face offers the 5th groove being parallel to guide rail 3 guide direction, and guide post 622 runs through described 5th groove.
Wherein, safety alarm device 7 also includes column 73, and safety screen 71 is fixed by column 73.Peace
In full baffle plate 71, the side towards guide rail is provided with cushion.Autoalarm 72 includes pressure transducer
And alarm, described alarm includes single-chip microcomputer, reader and warning system.Described reader receives
Information that described pressure transducer sends and send detection information, the input of described single-chip microcomputer and described reading
Device connects, and the outfan of described single-chip microcomputer is connected with described warning system.
Wherein, guide rail 3 is provided with graduation mark and some through holes 31 that ranked nineth, each ranked nineth through hole 31
Guide direction each parallel to guide rail 3 is arranged in order.9th through hole 31 of same row is perpendicular to leading of guide rail 3
It is arranged in order to direction.The bottom of length control device 5 is fixed with some inserted links 51, and each inserted link all inserts
To described 9th through hole 31 corresponding thereto.
Wherein, safe material-receiving device 8 also includes that dumper 84, splicing assembly 81 are arranged on dumper 84.
It is additionally provided with foam-rubber cushion on striker plate 83.
The foregoing is only the preferred embodiment of the invention, not in order to limit the invention,
Any amendment, equivalent and the improvement etc. made within all spirit in the invention and principle, all should
Within being included in the protection domain of the invention.