CN105854398B - Oil intelligent optimizes system - Google Patents
Oil intelligent optimizes system Download PDFInfo
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- CN105854398B CN105854398B CN201610311031.8A CN201610311031A CN105854398B CN 105854398 B CN105854398 B CN 105854398B CN 201610311031 A CN201610311031 A CN 201610311031A CN 105854398 B CN105854398 B CN 105854398B
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- oil
- pump
- tank
- purifier
- valve
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
- Centrifugal Separators (AREA)
Abstract
Optimize system, including electric charge clarifier, centrifugal separating oil purifier, oil storage tank, separating and dehydrating device, smoke expelling device, on-line measuring device, on-line regeneration purifier, cooling device the present invention relates to a kind of oil intelligent.The electric charge clarifier is to use positive and negative charge purification techniques, and its oil inlet is connected with fuel feeding pump discharge, and oil-out is connected with centrifugal separating oil purifier, and the oil inlet of the oil storage tank is connected to centrifugal separating oil purifier outlet.The beneficial effects of the invention are as follows:Processing time is short, efficiency high, no material consumption, autostop, signal can be led to control room be easy to observation operation, install easily, it is intelligent it is high, be equipped with it is accurate.Electric temperature controller, smoke expelling device, on-line monitoring and regeneration purification apparatus bring great convenience to production and operation.The expense for changing fluid is saved, the service life of oil is extended.
Description
Technical field:
Optimize system the present invention relates to a kind of oil intelligent, for strengthening oil quality, extension oil product use time.
Background technology:
Existing oil filter not only causes the oil temperature of system to raise, so as to influence equipment normal after using vaccum dewatering
(operating) is worked, and also produces substantial amounts of oil smoke, and not only environment is polluted in the process of running, can also be to people around
Group's health care belt is injured.It can not remove, these flexible pollutants have the electric polarity of high intensity, inhale for very small particle
Attached power is extremely strong, can firmly adsorb in fuel tank, and oil line pipe inwall, elbow, reducing and internal system manual cleaning waste time and energy.It is existing
In majority using manual site's sampling, chemical analysis is then carried out, unavoidably there is sample error, it is impossible to monitor live oil
Change procedure and trend.Decline soon for lubricating oil rotary oxygen bomb value, oil product serious emulsification, profit can not be separated.Lubricating oil exists
The influence such as it can often be shaken, be stirred in use, being admitted air into lubricating oil, so that forming bubble, not knowing true and false liquid level
Then having influence on the greasy property of lubricating oil and the cooling effect of lubricating oil can decline, and oxidation rate be accelerated, so as to machinery
Equipment has undesirable effect.It can not be detected for some emergency situations, the normal work of image documentation equipment, equipment accident occurs or tight
Jerk machine, influences economic benefit.
The content of the invention:
The purpose of the present invention be for overcome above technological deficiency there is provided a kind of oil intelligent optimize system, for turbine oil,
The deep purifying of lubricating oil and hydraulic oil.
To achieve the above object, the technical solution adopted by the present invention is:
A kind of oil intelligent optimizes system, including electric charge clarifier, centrifugal separating oil purifier, oil storage tank, separating and dehydrating
Device, smoke expelling device, on-line measuring device, on-line regeneration purifier, cooling device.The electric charge clarifier is to use positive negative electricity
Lotus purification techniques, its oil inlet is connected with fuel feeding pump discharge, and oil-out is connected with centrifugal separating oil purifier, the oil storage tank
Oil inlet is connected to centrifugal separating oil purifier outlet.The separating and dehydrating device includes heater, vacuum tank, aggegation tank, storage
Water pot, vavuum pump and smoke expelling device, heater, vacuum tank, aggegation tank, water tank, vavuum pump and smoke expelling device are sequentially connected by pipeline
Connect, an emptying valve is respectively mounted below water tank and aggegation tank.Vacuum pump inlet is connected with water tank, vacuum pump outlet with
Smoke expelling device is connected.The smoke expelling device is connected with vacuum pump exhaust port, is connected with the oil-out of cooling device, in smoke expelling device bottom peace
Fill two fuel-displaced valves.
The cooling device includes evaporator, compressor, condenser and fan, and evaporator, compressor, condenser pass through pipe
Road constitutes a closed circuit circulatory system, and device for drying and filtering, magnetic valve and expansion valve are sequentially provided between condenser and evaporator.
The evaporator end of the cooling device is connected with the port of export of charging point, the port of export of evaporator and the entrance of smoke expelling device
Installed below end connection, smoke expelling device and collect valve;It is provided between the port of export of compressor and the coolant media entrance of evaporator
Emergency loop, provided with a magnetic valve controlled by dual pressure controller in emergency loop.Coolant media heat exchange in evaporator
Pipe is connected with compressor and condenser pipe, and equipped with refrigerant exchange media, entrance point and the port of export of compressor are provided with low pressure
Controller and dual pressure controller.
The on-line measuring device includes detection case, intelligence sensor, data processor, alarm execution terminal, detection case
Import is connected with oil drain pump oil-out, and detection case outlet is connected with charging point oiler.Intelligence sensor is mounted in detection case
It is interior, terminal is performed with data processor and alarm by data wire and is connected, is provided with the pipeline between detection case and charging point
Pressure sensor and valve.Highly integrated using Multi probe, real-time online detection multi-group data, multichannel is detected simultaneously, alarm ginseng
Number can customize, and precision is high and performance is stable.
The on-line regeneration purifier includes charging point, pump, valve, storage tank, and storage tank and valve are housed before pump,
Magnetic valve and charging point are housed, the outlet of pump is connected by magnetic valve with charging point after pump, performing terminal by alarming sends letter
Number, oil product total acid number, water content, conductance etc. according to oily situation start needed for addition pump and magnetic valve and be slowly added directly
Meet to being added to after oil requirement, pump can be automatically stopped, closed electromagnetic valve.
The beneficial effects of the invention are as follows:Processing time is short, efficiency high, no material consumption, autostop, and signal can be led to scheduling
Room is easy to observation to operate, installing easy, intellectuality, high, outfit is accurate.Electric temperature controller, smoke expelling device, on-line monitoring and regeneration are net
Makeup is put to bring great convenience to production and operation.The expense for changing fluid is saved, the service life of oil is extended.
Brief description of the drawings:
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the overall structure diagram of the present invention.
Embodiment:
As shown in Figure 1:A kind of oil intelligent optimizes system, including electric charge clarifier 43, centrifugal separating oil purifier 5, storage
Oil tank 6, separating and dehydrating device, smoke expelling device 37, on-line measuring device, on-line regeneration purifier, cooling device.Electric charge clarifier
43 be to use positive and negative charge purification techniques, and its oil inlet is connected with fuel feeding pump discharge, and oil-out connects with centrifugal separating oil purifier 5
Connect, pressure gauge 55 is provided with the pipeline between electric charge clarifier 43 and centrifugal separating oil purifier 5.The oil storage tank 6 enters
Hydraulic fluid port is connected to centrifugal separating oil purifier 5 and exported.The separating and dehydrating device includes heater 4, vacuum tank 10, aggegation tank
35th, water tank 36, vavuum pump 16 and smoke expelling device 37, heater 4, vacuum tank 10, aggegation tank 35, water tank 36, the and of vavuum pump 16
Smoke expelling device 37 is sequentially connected with by pipeline, and water tank 36 and the lower section of aggegation tank 35 are respectively mounted an emptying valve 15,14.Vacuum
The entrance of pump 16 is connected with water tank 36, and the outlet of vavuum pump 16 is connected with smoke expelling device 37.The smoke expelling device 37 is vented with vavuum pump 16
Mouth connection, is connected with the oil-out of cooling device, and two fuel-displaced valves 17,18 are installed in the bottom of smoke expelling device 37.Cooling device is
Coolant media heat-exchange device, including evaporator 26, compressor 28, condenser 31 and fan 52.Evaporator 26, compressor 28,
Condenser 31 constitutes a closed circuit circulatory system by pipeline, and dry filter is sequentially provided between condenser 31 and evaporator 26
Device 32, magnetic valve 33 and expansion valve 34.The entrance point of evaporator 26 is connected with the port of export of charging point 39, evaporator 26
The port of export is connected with the arrival end of smoke expelling device 37.Set between the port of export of compressor 28 and the coolant media entrance of evaporator 26
There is emergency loop, provided with a magnetic valve 30 controlled by dual pressure controller 29 in emergency loop.Cold media in evaporator 26
Mass heat transfer pipe is connected with compressor 28 and the pipeline of condenser 31, and equipped with refrigerant exchange media, the import of compressor 28 is with going out
Mouth end is provided with low pressure controller 27 and dual pressure controller 29.On-line measuring device includes detection case 20, intelligence sensor 21, data
Processor 22, alarm perform terminal 23.The import of detection case 20 is connected with the oil-out of oil drain pump 19, the outlet of detection case 20 and filling
The oiler of device 39 is connected.Intelligence sensor 21 is held in detection case 20 by data wire with data processor 22 and alarm
Row terminal 23 is connected, and pressure sensor 53 and valve 24 are provided with the pipeline between detection case 20 and charging point 39.Using many
Probe, highly integrated, real-time online detection multi-group data, multichannel detects that alarm parameters can customize simultaneously, precision height and performance
It is stable.On-line regeneration purifier includes charging point 39, pump 44,45, valve 46,47, storage tank 48,49, is filled before pump 44,45
Have and magnetic valve 50,51 and charging point 39 are housed after storage tank 48,49 and valve 46,47, pump 44,45.The outlet of pump 44,45 passes through
Magnetic valve 50,51 is connected with charging point 39.Terminal 23, which is performed, by alarming sends signal, oil product total acid number, water content, conductance
Pump 44,45 and magnetic valve 50,51 and being slowly added until being added to Deng addition needed for being started according to oily situation meets with oily
It is required that after, pump 44,45 can be automatically stopped, and magnetic valve 50,51 is closed.
Operation principle and the course of work:
1) oil inlet valve 1, valve 8 of dropping a hint, 54, fuel-displaced valve 17,18,25,38,41,42, are opened.
2) oil pump 3, is started, fluid enters electric charge clarifier (43) after valve 1 and filter screen 2, any not dissolve in fluid
Particulate matter can be forced to take electric charge in the presence of electric field, by certain circulation, even if very small particulate matter
It " can grow up " to by the filter of conventional precision and collect removing, such as greasy filth, metal particle, sand particulate, coat of paint oxide, fluid
Centrifugal separating oil purifier 5 is exported to from electric charge clarifier 43, the accumulation of impurities separated is in centrifugal separating oil purifier 5
In separation hood, periodic cleaning is only needed.
3) enter after, the impurity in oil product is completely separated in oil storage tank 6, the controlling pump 3 of liquid-level switch 7 of oil storage tank 6
Oil in start and stop, oil storage tank 6 enters vacuum tank 10, the oil extraction of the controlling pump 19 of liquid-level switch 13 of vacuum tank 10 by heater 4
Amount, in the bottom of vacuum tank 10 provided with a valve 11, in the top side of vacuum tank 10 provided with a magnetic valve 12.
4), vavuum pump 16 sucks the flue gas in vacuum tank 10 after aggegation tank 35 and water tank 36, and remaining oil smoke is drained into
Smoke expelling device 37, the cold oil that smoke expelling device 37 is flowed into by evaporator 26 further collects remaining oil smoke, aggegation tank 35, water tank
36 and it is automatically drained out during the high liquid level of smoke expelling device 37.
5), the fluid in vacuum tank 10 is arrived charging point 39 by pump 19 by detection case 20, valve 24, pressure sensor 53
Afterwards, it is divided into two-way, all the way oil return box, another road after evaporator 26 and smoke expelling device 37, valve 18 by entering back into fuel tank.
6), detection case 20 is built with intelligence sensor 21, and the signal detected is transmitted into data processor 22, then by data
Reach alarm and perform terminal 23, alarm performs terminal 23 and made the corresponding magnetic valve 50 of required additive or (51) according to data
Open, pump 44 or 45 starts, and additive corresponding in storage tank 48,49 is slowly injected into fluid by charging point 39, strengthen
Oil quality, extends oil product use time, realizes the optimization of oil product.The optimization oil part flowed out through charging point 39 is through valve
25th, 42 fuel tank is flowed into, another part flows into smoke expelling device 37 through valve 25,41, evaporator 26, valve 38.
The invention collection balancing charge method of purification, gravitational method, vacuum method, fume eliminating automatic detection, it is automatically injected additive etc.
Advantage is in one, with submicron order detergent power, oil cleanness can be maintained or be returned to fresh oil level, and can recover oil
Film tension and intensity, stable oil viscosity, effectively solve fluid problem of oxidation, protect the compatibility of additive, reduce acid
The generation of material, reduces oxidation rate, suppresses the generation of foam, improves the speed for eliminating foam, must be right when eliminating overhaul
The cleaning of oil system and circularly purifying, save the expense for changing fluid, extend the service life of oil.
Claims (1)
1. a kind of oil intelligent optimizes system, including electric charge clarifier (43), centrifugal separating oil purifier (5), oil storage tank (6),
Separating and dehydrating device, smoke expelling device (37), on-line measuring device, on-line regeneration purifier, cooling device, it is characterized in that:It is described
The oil inlet of electric charge clarifier (43) is connected with fuel feeding pump discharge, and oil-out is connected with centrifugal separating oil purifier (5), oil storage tank
(6) oil inlet is connected to centrifugal separating oil purifier (5) outlet, and separating and dehydrating device includes heater (4), vacuum tank
(10), aggegation tank (35), water tank (36), vavuum pump (16) and smoke expelling device (37), heater (4), vacuum tank (10), aggegation tank
(35), water tank (36), vavuum pump (16) and smoke expelling device (37) are sequentially connected with by pipeline, water tank (36) and aggegation tank (35)
Lower section is respectively mounted an emptying valve (15,14), and vavuum pump (16) entrance is connected with water tank (36), vavuum pump (16) outlet
Be connected with smoke expelling device (37), smoke expelling device (37) is connected with vavuum pump (16) exhaust outlet, is connected with the oil-out of cooling device, except
Cigarette device (37) bottom is installed by two fuel-displaced valves (17,18);
The entrance point of the evaporator (26) of the cooling device is connected with the port of export of charging point (39), and evaporator (26) go out
Mouthful end is connected with the arrival end of smoke expelling device (37), compressor (28) the port of export and evaporator (26) coolant media entrance it
Between be provided with emergency loop, in emergency loop provided with one by dual pressure controller (29) control magnetic valve (30), evaporator
(26) interior coolant media heat-exchange tube is connected with compressor (28) and condenser (31) pipeline, and equipped with refrigerant exchange media,
The import of compressor (28) is provided with low pressure controller (27) and dual pressure controller (29) with the port of export;
The on-line measuring device includes detection case (20), intelligence sensor (21), data processor (22), alarm execution terminal
(23), detection case (20) import is connected with oil drain pump (19) oil-out, and detection case (20) outlet enters oil with charging point (39)
Mouth is connected, and intelligence sensor (21) passes through data wire and data processor (22) and alarm execution in detection case (20)
Terminal (23) is connected, and pressure sensor (53) and valve are provided with the pipeline between detection case (20) and charging point (39)
(24);
The on-line regeneration purifier includes charging point (39), pump, valve, storage tank, and storage tank and valve are housed before pump,
Magnetic valve and charging point (39) are housed, the outlet of pump is connected by magnetic valve with charging point (39) after pump.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610311031.8A CN105854398B (en) | 2016-05-04 | 2016-05-04 | Oil intelligent optimizes system |
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CN201610311031.8A CN105854398B (en) | 2016-05-04 | 2016-05-04 | Oil intelligent optimizes system |
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CN105854398A CN105854398A (en) | 2016-08-17 |
CN105854398B true CN105854398B (en) | 2017-11-07 |
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CN201610311031.8A Expired - Fee Related CN105854398B (en) | 2016-05-04 | 2016-05-04 | Oil intelligent optimizes system |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN106594006B (en) * | 2016-12-30 | 2018-01-09 | 浙江海洋大学 | A kind of hydraulic oil detects cleaning system |
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CN203075748U (en) * | 2013-01-05 | 2013-07-24 | 昆山威胜达环保设备有限公司 | Charge type vacuum oil filter |
CN203408554U (en) * | 2013-08-02 | 2014-01-29 | 齐齐哈尔市金车工业公司 | Vacuum electric adsorption oil purifier |
CN203648479U (en) * | 2013-09-30 | 2014-06-18 | 东莞德芳油墨科技有限公司 | Automatic golden oil line additive adding system |
CN204447537U (en) * | 2014-12-13 | 2015-07-08 | 陈永 | Oil intelligent optimization system |
CN204572639U (en) * | 2015-03-27 | 2015-08-19 | 上海梅山钢铁股份有限公司 | A kind of oil intelligent purification plant |
CN205569919U (en) * | 2016-05-04 | 2016-09-14 | 陈永 | Oil intelligent optimization system |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2016013517A (en) * | 2014-07-02 | 2016-01-28 | 株式会社 ユメックス | Filtration system |
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2016
- 2016-05-04 CN CN201610311031.8A patent/CN105854398B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203075748U (en) * | 2013-01-05 | 2013-07-24 | 昆山威胜达环保设备有限公司 | Charge type vacuum oil filter |
CN203408554U (en) * | 2013-08-02 | 2014-01-29 | 齐齐哈尔市金车工业公司 | Vacuum electric adsorption oil purifier |
CN203648479U (en) * | 2013-09-30 | 2014-06-18 | 东莞德芳油墨科技有限公司 | Automatic golden oil line additive adding system |
CN204447537U (en) * | 2014-12-13 | 2015-07-08 | 陈永 | Oil intelligent optimization system |
CN204572639U (en) * | 2015-03-27 | 2015-08-19 | 上海梅山钢铁股份有限公司 | A kind of oil intelligent purification plant |
CN205569919U (en) * | 2016-05-04 | 2016-09-14 | 陈永 | Oil intelligent optimization system |
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Granted publication date: 20171107 Termination date: 20210504 |