CN105846771A - Aluminum frame for package of solar cell assembly and combined-type corner connector thereof - Google Patents
Aluminum frame for package of solar cell assembly and combined-type corner connector thereof Download PDFInfo
- Publication number
- CN105846771A CN105846771A CN201610338808.XA CN201610338808A CN105846771A CN 105846771 A CN105846771 A CN 105846771A CN 201610338808 A CN201610338808 A CN 201610338808A CN 105846771 A CN105846771 A CN 105846771A
- Authority
- CN
- China
- Prior art keywords
- corner brace
- frame
- base
- capping
- clip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 35
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 35
- 238000005538 encapsulation Methods 0.000 claims description 20
- 238000009966 trimming Methods 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 229910000838 Al alloy Inorganic materials 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000009432 framing Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910000600 Ba alloy Inorganic materials 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- MCOQHIWZJUDQIC-UHFFFAOYSA-N barban Chemical compound ClCC#CCOC(=O)NC1=CC=CC(Cl)=C1 MCOQHIWZJUDQIC-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 208000020442 loss of weight Diseases 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012536 packaging technology Methods 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 239000012945 sealing adhesive Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/10—Frame structures
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Photovoltaic Devices (AREA)
Abstract
The invention provides an aluminum frame for package of a solar cell assembly and a combined-type corner connector thereof, belongs to the technical field of solar cell assembly package and specifically relates to the simple-and-compact-structure and material-saving aluminum frame for package of the solar cell assembly and the combined-type corner connector thereof. The combined-type corner connector comprises an L-shaped corner connector body, a corner connector base and a corner connector seal cover having a seal groove. The combined-type corner connector is characterized in that the turning place of the L-shaped corner connector body is provided with a clamp self-locking groove; the corner connector seal cover and the corner connector base are respectively provided with a connection clamp cooperated with the clamp self-locking groove; and the corner connector seal cover and the corner connector base are arranged at the two sides of the corner connector body respectively through the connection clamps.
Description
Technical field
The invention belongs to solar module encapsulation technology field, be specifically related to a kind of aluminum frame for solar module encapsulation and combinations thereof formula corner brace.
Background technology
Since solar module comes out, the encapsulation of assembly uses the long and short frame aluminium section bar of equal physical dimension mostly, its two ends are sawed into 45 degree of angles, then aluminium alloy corner brace is inserted in the die cavity of short frame aluminium section bar, its other end aluminium alloy corner brace is then inserted in the die cavity of long margin frame aluminium section bar, meanwhile, solar panel is encapsulated in the seal groove of long and short frame aluminium section bar, by the group angle cutter of group frame corner combining machine, long and short frame aluminium section bar is riveted, make corner brace and long and short frame aluminium section bar be connected into one, complete the encapsulation of assembly.The solar module of conventional long and short frame aluminium section bar and aluminium alloy corner brace composition has following drawback: 1, uses the long and short frame of equal physical dimension, causes the waste of aluminum alloy materials.
2, two ends are needed to install after being sawed into 45 degree of angles due to long and short frame aluminium section bar, add the difficulty of processing, sawing precision, assembly precision be it is also proposed very high request, therefore, through often occurring joint close excesssive gap at 45 degree of angular bisectors or the assembly entirety of mutually arranging angle to be caused not to reach the quality accident of normal geometry after component package.
3, the solar module after encapsulation, the corner of its frame is sharp acute angle, although having carried out technique after packaging to fall blunt process, but still often scratches, stabs operation and the security incident of terminal use personnel, there is potential safety hazard.
4, corner brace and profile cavity are matched in clearance, need again to carry out riveting operation, make packaging technology complicate, reduce component package efficiency after framing up.Owing to needing the group frame corner combining machine with riveting angle function to complete to frame up and riveting angle, increase equipment investment.
5, it is sawed into 45 degree of angles due to conventional long and short frame aluminium section bar two ends, when framing up with aluminium alloy corner brace, frame loader is proposed higher technique and controls requirement.Add design difficulty and the manufacturing cost of frame loader.
Summary of the invention
The present invention is aiming at the problems referred to above, it is provided that a kind of simple and compact for structure, aluminum frame for solar module encapsulation saving material and combinations thereof formula corner brace.
For realizing the above-mentioned purpose of the present invention, the present invention adopts the following technical scheme that, the combination type corner brace of the present invention includes the corner brace body of L-shaped, corner brace base and has the corner brace capping of seal groove, it is characterized in that: the turning point of L-shaped corner brace body is provided with clip self-locking grooves, and the capping of described corner brace and corner brace base are provided with the connection clip coordinated with clip self-locking grooves;The capping of described corner brace and corner brace base are respectively arranged at the both sides of corner brace body by connecting clip.
As a kind of preferred version of combination type corner brace of the present invention, described corner brace body being provided with lightening hole, corner brace surface is provided with riveting sawtooth and length margin position seam.
As the another kind of preferred version of combination type corner brace of the present invention, described corner brace base is provided with base discharge orifice;Being provided with corner brace seal groove in the capping of described corner brace, corner brace seal groove surface configuration has discharge orifice, front and front flowing water slideway.
As the third preferred version of combination type corner brace of the present invention, the clip self-locking grooves opening part of described corner brace body is provided with transition arc, and clip self-locking grooves the inner is provided with clip pilot hole.
As the 4th kind of preferred version of combination type corner brace of the present invention, described corner brace external body turning point is set to corner brace circular arc.
The present invention is for the aluminum frame of solar module encapsulation, including long margin frame, short frame and combinations thereof formula corner brace, it is characterised in that: the base two ends, long limit of long margin frame are provided with trimming, and the width of described trimming is identical with the width of the minor face base of short frame;The two ends of described corner brace body are inserted in the die cavity of long margin frame and short frame respectively, the length margin position seam of corner brace body and described long margin frame and the end contact of short frame;The long limit base of described long margin frame and the minor face base of short frame contact with the end face seam of corner brace base, and the long side sealing cover of described long margin frame and the minor face capping of short frame contact with the end face seam of corner brace capping;Rectangular aluminum frame is constituted by two long margin frames, two short frames and four groups of combination type corner braces.
As the present invention for a kind of preferred version of the aluminum frame of solar module encapsulation, the frame base of described long margin frame is provided with osculum and installing hole.
As the another kind of preferred version of the aluminum frame that the present invention encapsulates for solar module, the turning point of described trimming is disposed as arc.
As the third preferred version of the aluminum frame that the present invention encapsulates for solar module, on described long margin frame and short frame, the riveting sawtooth corresponding to corner brace surface is provided with riveting pit.
Beneficial effects of the present invention: 1, the combination type corner brace of the present invention is due to its construction features, is greatly improved the angle intensity after solar module encapsulation, improves the assembly precision of battery component simultaneously, significantly improve the service life of solar module.Having carried out loss of weight process, the material weight of use is equal to the weight of conventional corner brace simultaneously.Its material cost does not increases.
2, the combination type corner brace surface of the present invention is provided with the spacing seam in length margin position corresponding to the end face of long margin frame and short frame, provides the datum level of assembling, the beneficially assembly precision of aluminum frame for long margin frame and short frame;The corner brace circular arc that combination type corner brace is arranged is exposed to the corner of solar module, present arc-shaped, thus instead of the embedded corner brace structure that conventional corner brace is inserted in section bar an actor's rendering of an operatic tune, facilitate module encapsulation techniques, make long and short limit section bar ban the processing technique at 45 degree of angles of sawing.Improve efficiency of assembling, thoroughly stopped assembly and framed up that duration, 45 degree of angle joint closes of short frame section bar are tight, arrange the quality problems such as angle, substantially increased component package quality.
3, the combination type corner brace of the present invention, corner brace capping and corner brace base have clip location and self-locking device, it is simple to install, improve production efficiency.
4, the aluminum frame for solar module encapsulation of the present invention is by processing the trimming at long margin frame two ends, makes long margin frame and short frame achieve accurately docking, has saved material cost.The present invention arranges arc in the turning point of trimming, facilitates a dead lift and grasping.
5, the two ends inner plane of long margin frame and short frame is provided with riveting pit, makes the riveting sawtooth in combination type corner brace realize interference fit with riveting pit.Without carrying out riveting operation to frame and corner brace again after framing up, simplify module encapsulation techniques, reduce design difficulty and the manufacturing cost of frame loader.Improve work efficiency.
Accompanying drawing explanation
Fig. 1 is the positive plane connection structure schematic diagram of long margin frame of the present invention, short frame and combination type corner brace.
Fig. 2 is the partial enlarged drawing of Fig. 1.
Fig. 3 is the back side attachment structure schematic diagram of long margin frame of the present invention, short frame and combination type corner brace.
Fig. 4 is corner brace body and the attachment structure schematic diagram of corner brace capping.
Fig. 5 is corner brace body and the structural representation of corner brace base.
Fig. 6 is the structural representation of corner brace body.
In accompanying drawing, 1 is installing hole, 2 is long side sealing cover, 3 is long limit base, 4 is long margin frame, 5 is arc, 6 is trimming, 7 is combination type corner brace, 8 cover for minor face, 9 is short frame, 10 is minor face base, 11 cover for corner brace, 12 is corner brace body, 13 is riveting pit, 14 is corner brace base, 15 is osculum, 16 is front flowing water slideway, 17 is discharge orifice, front, 18 for connecting clip, 19 is seal groove, 20 is lightening hole, 21 is riveting sawtooth, 22 is base discharge orifice, 23 is length margin position seam, 24 is clip self-locking grooves, 25 is clip pilot hole, 26 is excessive circular arc, 27 is corner brace circular arc.
Detailed description of the invention
The combination type corner brace 7 of the present invention includes the corner brace body 12 of L-shaped, corner brace base 14 and has the corner brace capping 11 of seal groove 19, it is characterized in that: the turning point of L-shaped corner brace body 12 is provided with clip self-locking grooves 24, and described corner brace capping 11 and corner brace base 14 are provided with the connection clip 18 coordinated with clip self-locking grooves 24;Described corner brace capping 11 and corner brace base 14 are respectively arranged at the both sides of corner brace body 12 by connecting clip 18.
As a kind of preferred version of combination type corner brace 7 of the present invention, described corner brace body 12 being provided with lightening hole 20, corner brace body 12 surface configuration has riveting sawtooth 21 and length margin position seam 23.
As the another kind of preferred version of combination type corner brace 7 of the present invention, described corner brace base 14 is provided with base discharge orifice 22;Being provided with corner brace seal groove 19 in described corner brace capping 11, corner brace seal groove 19 surface configuration has discharge orifice, front 17 and front flowing water slideway 16.
As the third preferred version of combination type corner brace 7 of the present invention, clip self-locking grooves 24 opening part of described corner brace body 12 is provided with transition arc, and clip self-locking grooves 24 the inner is provided with clip pilot hole 25.
As the 4th kind of preferred version of combination type corner brace 7 of the present invention, the outside turning point of described corner brace body 12 is set to corner brace circular arc 27.
The present invention is for the aluminum frame of solar module encapsulation, including long margin frame 4, short frame 9 and combinations thereof formula corner brace 7, it is characterized in that: base 3 two ends, long limit of long margin frame 4 are provided with trimming 6, and the width of described trimming 6 is identical with the width of the minor face base 10 of short frame 9;The two ends of described corner brace body 12 are inserted in the die cavity of long margin frame 4 and short frame 9 respectively, length margin position seam 23 and described long margin frame 4 and the end contact of short frame 9 of corner brace body 12;Long limit base 3 and the minor face base 10 of short frame 9 of described long margin frame 4 contact with the end face seam of corner brace base 14, and the long side sealing cover 2 of described long margin frame 4 and the minor face capping 8 of short frame 9 contact with the end face seam of corner brace capping 11;Rectangular aluminum frame is constituted by two long margin frame 4, two short frames 9 and four groups of combination type corner braces 7.
As the present invention for a kind of preferred version of the aluminum frame of solar module encapsulation, the frame base of described long margin frame 4 is provided with osculum 15 and installing hole 1.
As the another kind of preferred version of the aluminum frame that the present invention encapsulates for solar module, the turning point of described trimming 6 is disposed as arc 5.
As the third preferred version of the aluminum frame that the present invention encapsulates for solar module, on described long margin frame 4 and short frame 9, the riveting sawtooth 21 corresponding to corner brace body 12 surface is provided with riveting pit 13.
Corner brace capping 11, when the aluminum frame assembling of solar module encapsulation, is connected with corner brace body 12 by connecting clip 18 by the present invention with corner brace base 14;Being inserted at the two ends of corner brace body 12 in the die cavity of long margin frame 4 and short frame 9 more respectively, the riveting sawtooth 21 of corner brace body 12 matches with the riveting pit 13 on long margin frame 4 and short frame 9, it is achieved combination type corner brace 7 and long margin frame 4 and the connection of short frame 9;The end face seam of the length margin position seam 23 of corner brace body 12, corner brace capping 11 and corner brace base 14 plays the effect spacing to long margin frame 4 and short frame 9, it is ensured that the assembly precision of aluminum frame.
Solar module is encapsulated in aluminum frame, in the seal groove 19 of long side sealing cover 2, minor face capping 8 and corner brace capping 11, carries out injecting glue or in cell panel surrounding adhering and sealing adhesive tape, it is ensured that the sealing of solar module.
It is understandable that, above with respect to the specific descriptions of the present invention, it is merely to illustrate the present invention and is not limited to the technical scheme described by the embodiment of the present invention, it will be understood by those within the art that, still the present invention can be modified or equivalent, to reach identical technique effect;Needs are used, all within protection scope of the present invention as long as meeting.
Claims (9)
1. combination type corner brace, including the corner brace body (12) of L-shaped, corner brace base (14) and corner brace capping (11) with seal groove (19), it is characterized in that: the turning point of L-shaped corner brace body (12) is provided with clip self-locking grooves (24), and described corner brace capping (11) and corner brace base (14) are provided with the connection clip (18) coordinated with clip self-locking grooves (24);Described corner brace capping (11) and corner brace base (14) are respectively arranged at the both sides of corner brace body (12) by connecting clip (18).
Combination type corner brace the most according to claim 1, it is characterised in that: being provided with lightening hole (20) on described corner brace body (12), corner brace body (12) surface configuration has riveting sawtooth (21) and length margin position seam (23).
Combination type corner brace the most according to claim 1, it is characterised in that: it is provided with base discharge orifice (22) on described corner brace base (14);Being provided with corner brace seal groove (19) in described corner brace capping (11), corner brace seal groove (19) surface configuration has discharge orifice, front (17) and front flowing water slideway (16).
Combination type corner brace the most according to claim 1, it is characterised in that: clip self-locking grooves (24) opening part of described corner brace body (12) is provided with transition arc, and clip self-locking grooves (24) the inner is provided with clip pilot hole (25).
Combination type corner brace the most according to claim 1, it is characterised in that: the outside turning point of described corner brace body (12) is set to corner brace circular arc (27).
6. for the aluminum frame of solar module encapsulation, including long margin frame (4), short frame (9) and combination type corner brace (7), it is characterized in that: base (3) two ends, long limit of long margin frame (4) are provided with trimming (6), the width of described trimming (6) is identical with the width of the minor face base (10) of short frame (9);The two ends of described corner brace body (12) are inserted in the die cavity of long margin frame (4) and short frame (9) respectively, length margin position seam (23) of corner brace body (12) and described long margin frame (4) and the end contact of short frame (9);Long limit base (3) of described long margin frame (4) and the minor face base (10) of short frame (9) contact with the end face seam of corner brace base (14), and the long side sealing cover (2) of described long margin frame (4) and minor face capping (8) of short frame (9) contact with the end face seam of corner brace capping (11);Rectangular aluminum frame is constituted by two long margin frames (4), two short frames (9) and four groups of combination type corner braces (7);Described combination type corner brace (7) includes the corner brace body (12) of L-shaped, corner brace base (14) and has corner brace capping (11) of seal groove (19), the turning point of L-shaped corner brace body (12) is provided with clip self-locking grooves (24), and described corner brace capping (11) and corner brace base (14) are provided with the connection clip (18) coordinated with clip self-locking grooves (24);Described corner brace capping (11) and corner brace base (14) are respectively arranged at the both sides of corner brace body (12) by connecting clip (18).
Aluminum frame for solar module encapsulation the most according to claim 6, it is characterised in that: it is provided with osculum (15) and installing hole (1) on the frame base of described long margin frame (4).
Aluminum frame for solar module encapsulation the most according to claim 6, it is characterised in that: the turning point of described trimming (6) is disposed as arc (5).
Aluminum frame for solar module encapsulation the most according to claim 6, it is characterised in that: on described long margin frame (4) and short frame (9), the riveting sawtooth (21) corresponding to corner brace body (12) surface is provided with riveting pit (13).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610338808.XA CN105846771A (en) | 2016-05-23 | 2016-05-23 | Aluminum frame for package of solar cell assembly and combined-type corner connector thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610338808.XA CN105846771A (en) | 2016-05-23 | 2016-05-23 | Aluminum frame for package of solar cell assembly and combined-type corner connector thereof |
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CN105846771A true CN105846771A (en) | 2016-08-10 |
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Family Applications (1)
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CN201610338808.XA Pending CN105846771A (en) | 2016-05-23 | 2016-05-23 | Aluminum frame for package of solar cell assembly and combined-type corner connector thereof |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109495068A (en) * | 2018-12-19 | 2019-03-19 | 永臻科技(常州)有限公司 | A kind of novel solar component and solar energy frame |
CN110112240A (en) * | 2019-05-21 | 2019-08-09 | 江苏友科太阳能科技有限公司 | A kind of solar components frame up technique |
CN112065231A (en) * | 2019-06-11 | 2020-12-11 | 彭志军 | Anti-skid expansion locking section bar corner connector device |
CN117134701A (en) * | 2023-10-26 | 2023-11-28 | 盐城泰扶新能源有限公司 | Aluminum profile extrusion frame and frame connecting structure thereof |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109495068A (en) * | 2018-12-19 | 2019-03-19 | 永臻科技(常州)有限公司 | A kind of novel solar component and solar energy frame |
CN110112240A (en) * | 2019-05-21 | 2019-08-09 | 江苏友科太阳能科技有限公司 | A kind of solar components frame up technique |
CN110112240B (en) * | 2019-05-21 | 2024-04-09 | 江苏友科太阳能科技有限公司 | Solar module framing process |
CN112065231A (en) * | 2019-06-11 | 2020-12-11 | 彭志军 | Anti-skid expansion locking section bar corner connector device |
CN117134701A (en) * | 2023-10-26 | 2023-11-28 | 盐城泰扶新能源有限公司 | Aluminum profile extrusion frame and frame connecting structure thereof |
CN117134701B (en) * | 2023-10-26 | 2024-01-30 | 盐城泰扶新能源有限公司 | Aluminum profile extrusion frame and frame connecting structure thereof |
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