CN109495068A - A kind of novel solar component and solar energy frame - Google Patents
A kind of novel solar component and solar energy frame Download PDFInfo
- Publication number
- CN109495068A CN109495068A CN201811556259.9A CN201811556259A CN109495068A CN 109495068 A CN109495068 A CN 109495068A CN 201811556259 A CN201811556259 A CN 201811556259A CN 109495068 A CN109495068 A CN 109495068A
- Authority
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- China
- Prior art keywords
- frame
- solar
- junction box
- connecting block
- laminate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000004080 punching Methods 0.000 abstract description 5
- 238000001125 extrusion Methods 0.000 abstract description 4
- 238000009825 accumulation Methods 0.000 abstract 1
- 239000002699 waste material Substances 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010909 process residue Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 210000002435 tendon Anatomy 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/10—Frame structures
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Photovoltaic Devices (AREA)
Abstract
本发明公开了一种新型太阳能组件及太阳能边框，包括边框、层压件、第一接线盒、第二接线盒、第三接线盒和角码，所述层压件的外侧设有太阳能边框，太阳能边框由一组长的边框和一组短的边框组成，且太阳能边框为矩形结构，相邻的边框之间通过角码连接在一起，层压件的背面一端设有第一接线盒、第二接线盒和第三接线盒；所述型材包括A边、B边、开口C边、部分倾角D边以及螺栓槽，开口C边上设有开口。本发明的太阳能组件产品可适用于不同安装方案，且安装便捷，太阳能组件边框生产时挤压难度低，模具成本降低、挤压成品率提高、工艺废料减少,降低了挤压的生产成本；太阳能组件边框减少了冲切漏水孔，而且避免了型腔积水问题。
The invention discloses a novel solar module and a solar frame, comprising a frame, a laminate, a first junction box, a second junction box, a third junction box and a corner code. The outer side of the laminate is provided with a solar frame, The solar frame is composed of a group of long frames and a group of short frames, and the solar frame is a rectangular structure, and the adjacent frames are connected together by a corner code, and one end of the back of the laminate is provided with a first junction box, a second A second junction box and a third junction box; the profile includes an A side, a B side, an opening C side, a partial inclination D side and a bolt groove, and the opening C side is provided with an opening. The solar module product of the present invention can be applied to different installation schemes, and is easy to install, low in extrusion difficulty during production of the solar module frame, reduced in mold cost, improved in extrusion yield, reduced in process waste, and reduced in extrusion production cost; The component frame reduces punching leakage holes and avoids the problem of water accumulation in the cavity.
Description
Technical field
The present invention relates to solar energy frame technical field, specifically a kind of novel solar component and solar energy frame.
Background technique
Currently, the side module frame C is substantially fixed on bracket dragon by briquetting or bolt by solar photovoltaic assembly installation
On bone.Traditional solar energy frame need to punch when being installed by bolt on the side C, then be coupled with bolt with keel.This mode, side
Frame production process technology is complicated, and processing cost is higher, and there are mistakes and omissions processing quality risks.Component mounting operation difficulty is big, by
It is the mounting hole that component requires all identical only installation site variations to result in the need for 4 or more in disparity items, difficulty
It further increases.
Summary of the invention
The purpose of the present invention is to provide a kind of novel solar component and solar energy frames, to solve above-mentioned background technique
The problem of middle proposition.
To achieve the above object, the invention provides the following technical scheme:
A kind of novel solar component and solar energy frame, including frame, laminate, the first terminal box, the second terminal box, third
Terminal box and corner brace, the outside of the laminate are equipped with solar energy frame, and solar energy frame is by one group of long frame and one group short
Frame composition, and solar energy frame is rectangular configuration, is linked together between adjacent frame by corner brace, the back of laminate
Face one end is equipped with the first terminal box, the second terminal box and third terminal box, and the spacing between two neighboring terminal box is identical；It is described
Frame includes A in, B, open C is in, part inclination angle D and bolt slot, and open C side is equipped with opening, on the side D of part inclination angle
Equipped with inclined side, the bottom on the side A is equipped with cambered surface card slot, and the lower section of cambered surface card slot is equipped with open slot；The corner brace is by the first connection
Block and the second link block composition, the first link block and the second link block are mutually perpendicular to, the length of the first link block and the second connection
The length of block is identical, and grafting guide part, the first link block and the second link block are equipped on the first link block and the second link block
Two sides on be equipped with pawl, be equipped with first through hole and the second through-hole on the first link block and the second link block.
As further scheme of the invention: the opening is connected to bolt slot.
As further scheme of the invention: being equipped with reinforcing rib between the first through hole and the second through-hole.
As further scheme of the invention: the width of the grafting guide part is less than the first link block or the second link block
Width.
As further scheme of the invention: the corner brace is L-shaped.
Compared with prior art, it is of the invention have it is below the utility model has the advantages that
1, this solar components product is applicable to different mount schemes, and install convenient.
2, it is low that difficulty is squeezed when solar components frame produces, die cost reduces, extrusion yield improves, process residue
It reduces, reduces the production cost of extruding.
3, this solar components frame production finishing duration short frame can reduce one of the punching process (side C entirety nothing
Need to process), punching mounting hole, ground hole, leakage hole etc. reduce production cost.
4, this solar components frame reduces punching mounting hole, thoroughly solves mounting hole, leakage hole, ground hole mistakes and omissions
The problem of processing, has prevented the quality risk for finding problems.
5, using interference fit, long and short side is not required to riveter point when processing, prevents for this solar components frame and corner brace installation
The quality problems generated in this procedure of processing, while reducing difficulty of processing.
6, the present invention uses four sides pawl structure corner brace, effectively increases the pulling-out force of corner brace Yu long and short side, to guarantee too
The performance requirement of positive energy subassembly product.
7, it is installed using the component of the applicable various modes of the solar components of this programme, including briquetting installation, bolt peace
Dress etc..When being especially bolted, it can be directly placed into shank of bolt in bolt slot and then lock, it is quick and easy for installation.
8, using the solar components of this programme when being installed with bolt, it can be installed, be provided with different number, any position
Convenient mounting condition.
9, this solar components frame reduces punching leakage hole, and avoids type chamber ponding problem.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of a kind of novel solar component and solar energy frame.
Fig. 2 is a kind of structural schematic diagram of frame in novel solar component and solar energy frame.
Fig. 3 is a kind of structural schematic diagram of corner brace in novel solar component and solar energy frame.
Fig. 4 is a kind of fixed installation diagram of frame in a kind of novel solar component and solar energy frame.
Fig. 5 is a kind of another fixed installation diagram of frame in novel solar component and solar energy frame.
Fig. 6 is the size marking figure of frame in embodiment one.
Fig. 7 is the size marking figure of corner brace in embodiment one.
In figure: 1, frame；2, the side A；3, open C side；4, the side part inclination angle D；5, cambered surface card slot；6, it is open；7, bolt slot；
8, inclined side；9, open slot；10, the side B；11, corner brace；12, the first link block；13, the second link block；14, grafting guide part；
15, pawl；16, first through hole；17, the second through-hole；18, reinforcing rib；19, frame briquetting；20, the first presser feet；21, the second pressure
Foot；22, hackle mark；23, bolt；24, nut；25, keel；26, laminate；27, terminal box.
Specific embodiment
The technical solution of the patent is explained in further detail With reference to embodiment.
Please refer to Fig. 1-7, a kind of novel solar component and solar energy frame, including frame 1, laminate 26, first connect
The outside of wire box 27, the second terminal box 28, third terminal box 29 and corner brace 11, the laminate 26 is equipped with solar energy frame, too
Positive energy frame is made of one group long of frame 1 and one group short of frame 1, and solar energy frame is rectangular configuration, adjacent frame 1
Between linked together by corner brace 11, back side one end of laminate 26 is equipped with the first terminal box 27, the second terminal box 28 and the
Three terminal boxes 29, the spacing between two neighboring terminal box are identical；The frame 1 includes A 10, open C side 3, part in 2, B
The inclination angle side D 4 and bolt slot 7, open C side 3 are equipped with opening 6, and opening 6 is connected to bolt slot 7, and the part inclination angle side D 4 is equipped with
Inclined side 8, the bottom on the side A 2 are equipped with cambered surface card slot 5, and the lower section of cambered surface card slot 5 is equipped with open slot 9, the side openings of open slot 9
It is located at the right side of its own；The frame 1 is made of aluminum alloy materials.
The corner brace 11 is L-shaped, and corner brace 11 is made of the first link block 12 and the second link block 13,12 He of the first link block
Second link block 13 is mutually perpendicular to, and the length of the first link block 12 is identical with the length of the second link block 13, the first link block 12
Be equipped with grafting guide part 14 on the second link block 13, the width of grafting guide part 14 connects less than the first link block 12 or second
It connects the width of block 13, is equipped with pawl 15, the first link block 12 on two sides of the first link block 12 and the second link block 13
With first through hole 16 and the second through-hole 17 are equipped on the second link block 13, between first through hole 16 and the second through-hole 17 be equipped with plus
Strengthening tendons 18.
When assembling solar energy border component, the first link block 12 of corner brace 11 is inserted into the bolt slot 7 of vertical frame
It is interior, then the second link block 13 of corner brace 11 is inserted into the bolt slot 7 of lateral frame again, then by vertical frame and widthwise edge
Frame presses inward against, so that the first link block 12 and the second link block 13 are completely inserted into the bolt slot 7 of frame 1, so that
Frame 1 can link together；In addition, the type of attachment between corner brace 11 and frame 1, can be interference, screw, riveter point etc.
Different modes.
In installation frame 1, a kind of installation method is the present invention: a frame briquetting is installed at the side B 10 of frame 1
19, the lower section of frame 1 is equipped with keel 25, and frame briquetting 19 is continuous bending sheets, and the bottom of frame briquetting 19 is equipped with the first pressure
Foot 20, the upper end of frame briquetting 19 are equipped with the second presser feet 21, and the bottom of the first presser feet 20 and the second presser feet 21 is equipped with hackle mark
22, hackle mark 22 can do the frictional force increased between frame briquetting 19 and frame 1 or keel 25, and frame briquetting 19 passes through bolt 23
It links together with keel 25, the bottom of bolt 23 is equipped with nut 24.
Another installation method is: first will be inserted into multiple bolts 23 in bolt slot 7, then passes through corner brace 11 for bolt slot 7
Both ends seal, adjust position of the bolt 23 in bolt slot 7 thereafter so that bolt 23 is aligned with the connecting hole on keel 25,
Then bolt 23 is passed through into connecting hole and is fixed with nut 24.
The corner brace 11 that the present invention is arranged has four sides pawl 15, can effectively increase the pulling-out force of corner brace Yu long and short side, with
Guarantee the performance requirement of solar components product；In addition, frame 1 in production, since its structure is simple, squeezes difficulty
Low, finishing reduces costs, and thoroughly solve the problems, such as mounting hole mistakes and omissions processing without being punched mounting hole, improves production
The quality of product；Using interference fit, long and short side is not required to riveter point when processing, prevents this procedure of processing for frame 1 and the installation of corner brace 11
The quality problems of middle generation, while reducing difficulty of processing.
In order to reach best use effect, the size of frame 1 of the invention and corner brace 11 is as shown in embodiment one.
Embodiment one
As seen in figs. 5-6, a kind of novel solar component and solar energy frame, including frame 1, laminate 26,27 and of terminal box
Corner brace 11, the B of the frame 1 at 10 and part inclination angle D 4 with a thickness of 2mm, open C side 3 with a thickness of 2.4mm, the side B 10
Height be 25mm, the width on open C side 3 is 19mm, and the height on the part inclination angle side D 4 is 14.4mm, and 6 width of being open is
10mm, the width of bolt slot 7 are 15mm, and the effective height of bolt slot 7 is 8.8mm, and the maximum height of bolt slot 7 is 10mm, the side A
Width be 11mm, the height of open slot 9 is 7.1mm.
The width of first link block 12 and the second link block 13 is 15mm, the width and length of corner brace 11 in the corner brace 11
Degree is 40mm, and the wall thickness of the first link block 12 and the second link block 13 is 2.5mm, and the rear wall thickness of reinforcing rib 18 is 1.6mm, is inserted
The end wall thickness for connecing guide part 14 is 2mm, and the bottom wall thickness of pawl 15 is 1mm.
The weight of the frame 1 is 0.381kg/m, and the weight of corner brace 11 is 1.018kg/m.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood by concrete condition
Concrete meaning in the present invention.
The preferred embodiment of the patent is described in detail above, but this patent is not limited to above-mentioned embodiment party
Formula within the knowledge of one of ordinary skill in the art can also be under the premise of not departing from this patent objective
Various changes can be made.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811556259.9A CN109495068A (en) | 2018-12-19 | 2018-12-19 | A kind of novel solar component and solar energy frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811556259.9A CN109495068A (en) | 2018-12-19 | 2018-12-19 | A kind of novel solar component and solar energy frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109495068A true CN109495068A (en) | 2019-03-19 |
Family
ID=65711059
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811556259.9A Pending CN109495068A (en) | 2018-12-19 | 2018-12-19 | A kind of novel solar component and solar energy frame |
Country Status (1)
| Country | Link |
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| CN (1) | CN109495068A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110176901A (en) * | 2019-06-26 | 2019-08-27 | 永臻科技（常州）有限公司 | A kind of solar energy frame and photovoltaic mounting assembly |
| CN111600541A (en) * | 2020-06-13 | 2020-08-28 | 永臻科技（常州）有限公司 | A new type of solar frame assembly |
| CN112104317A (en) * | 2020-07-17 | 2020-12-18 | 华电中光新能源技术有限公司 | Solar module is angle sign indicating number and frame for frame |
| CN112688632A (en) * | 2020-12-17 | 2021-04-20 | 连云港神舟新能源有限公司 | Prevent empting antifouling stain photovoltaic module frame of preventing ponding |
| CN113949339A (en) * | 2021-11-15 | 2022-01-18 | 重庆国际复合材料股份有限公司 | Pultrusion profile for solar cell panel frame and solar cell panel frame |
| CN116232202A (en) * | 2022-12-21 | 2023-06-06 | 永臻科技股份有限公司 | Profile for photovoltaic module frame, frame and frame preparation method and component |
| CN118137954A (en) * | 2024-04-15 | 2024-06-04 | 天合光能股份有限公司 | Frame structure and photovoltaic system |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110176901A (en) * | 2019-06-26 | 2019-08-27 | 永臻科技（常州）有限公司 | A kind of solar energy frame and photovoltaic mounting assembly |
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| CN112104317A (en) * | 2020-07-17 | 2020-12-18 | 华电中光新能源技术有限公司 | Solar module is angle sign indicating number and frame for frame |
| CN112688632A (en) * | 2020-12-17 | 2021-04-20 | 连云港神舟新能源有限公司 | Prevent empting antifouling stain photovoltaic module frame of preventing ponding |
| CN113949339A (en) * | 2021-11-15 | 2022-01-18 | 重庆国际复合材料股份有限公司 | Pultrusion profile for solar cell panel frame and solar cell panel frame |
| CN116232202A (en) * | 2022-12-21 | 2023-06-06 | 永臻科技股份有限公司 | Profile for photovoltaic module frame, frame and frame preparation method and component |
| CN118137954A (en) * | 2024-04-15 | 2024-06-04 | 天合光能股份有限公司 | Frame structure and photovoltaic system |
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Address after: No.99, Yuehu North Road, Jintan District, Changzhou City, Jiangsu Province 213000 Applicant after: Yongzhen Technology Co.,Ltd. Address before: No.99, Yuehu North Road, Jintan District, Changzhou City, Jiangsu Province 213000 Applicant before: YONGZHEN TECHNOLOGY (CHANGZHOU) Co.,Ltd. |
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| CB03 | Change of inventor or designer information |
Inventor after: Wang Xianli Inventor after: Wang Qi Inventor after: Zhang Wenyuan Inventor before: Wang Xianli Inventor before: Wang Qi Inventor before: Zhang Wenqi |
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190319 |