Enamel-cover paper coil winding device and control method with alignment means
Technical field
The present invention relates to Production of Enamel Wires technical field, be specifically related to a kind of enamel-cover paper coil winding device with alignment means.
Background technology
In coil production, when relating to different processing steps, need that coil is carried out take-up and be coiled into coil, existing way is usually and uses manpower coiling, but manpower winding efficiency is the lowest, when using machine coiling, owing in coiling, tension force is inadequate or excessive, make coil be difficult to coiling or fracture, and enamel-cover paper yarn circle have thickness, around during easily bending and cause bad consequence.
In view of this, need this part is improved.
Summary of the invention
For the deficiencies in the prior art, the invention provides oneEnamel-cover paper coil winding device and control method with alignment means, it is simple to enamel-cover paper yarn circle is carried out coiling, the most also there is the function of alignment.
For realizing object above, the present invention is achieved by the following technical programs:
A kind of enamel-cover paper coil winding device with alignment means, including coil placing frame, coil in alignment device, winding mechanism and a pair coil folding and unfolding cylinder, described coil in alignment device is between described coil placing frame and described winding mechanism, the pair of coil folding and unfolding cylinder is separately mounted on described coil placing frame and winding mechanism, wherein:
Described coil placing frame includes mounting seat, bracing frame and bearing block, is provided with roller devices bottom described mounting seat, and described roller devices is provided with stop device, and mounting seat is provided with slideway, and support frame as described above basal sliding is connected in described mounting seat;Support frame as described above includes that some steel pipes constitute rectangular frame, two ends, described rectangular frame side further respectively have support bar, also include a pair connecting rod, described connecting rod two ends are connected to the top of support bar and with described support bar at the rectangular frame top of the same side, and the pair of connecting rod forms an inclined-plane at support frame as described above top;Described bearing block is provided with some right, and described every pair of bearing is separately mounted in described connecting rod be oppositely arranged, and described some countershaft intervals that are seated against in described connecting rod are arranged;Also include rotating shaft, described rotating shaft is arranged in described bearing block, left and right end all protrudes from outside support frame as described above, described rotating shaft is provided with block plate at left end at bracing frame, described rotating shaft left end surface is provided with external screw thread, also including the nut being detachably connected on described rotating shaft left end, described rotating shaft right-hand member is provided with brake puck, and described brake puck rotates together with rotating shaft;Also include brake gear, described brake gear includes connecting seat, the friction plate being provided with screwed hole for a pair and clamp device, described connection seat is arranged on bracing frame, the pair of friction plate top lays respectively at described brake puck both sides, bottom is hinged on connection seat by articulated elements, described clamp device includes fastening bolt, nut and spring structure, a pair friction plate is coupled together by described fastening bolt, described nut is arranged on fastening bolt one end, described spring housing is located in described fastening bolt, and two ends are connected between described nut and friction plate;
Described coil in alignment device includes base, described base is provided with roller devices, described base is provided with gripper shoe, enamel-covered wire input roller and enamel-covered wire outlet roller it is respectively equipped with before and after described gripper shoe, also include that enamel-covered wire transversely descends alignment means and the vertical alignment means front and back of enamel-covered wire, described enamel-covered wire transversely descends alignment means to include arranging upper alignment roller on the supporting plate and lower alignment roller, and before and after described enamel-covered wire is vertical, alignment means includes arranging front alignment roller on the supporting plate and rear alignment roller;
Described winding mechanism includes firm banking, electric machine and connecting shaft, described firm banking is fixed on ground, described electric machine is arranged on described firm banking, described connecting shaft is connected with the output shaft of described electric machine, also include a pair circular baffle plate, it is respectively the first circular baffle plate and the second circular baffle plate, described first circular baffle plate is fixedly mounted in described connecting shaft the side being connected with described output shaft, described second circular baffle plate is set in connecting shaft and is slidably connected, described connecting shaft outer end face is provided with external screw thread, also include bolt, described bolt carries out screw thread with described connecting shaft outer end and removably connects;
Described coil folding and unfolding cylinder includes sleeve pipe, described sleeve pipe two ends are fixed with annular baffle, described coil folding and unfolding cylinder is provided with a pair and is respectively first coil folding and unfolding cylinder and the second coil folding and unfolding cylinder, described first coil folding and unfolding jacket casing pipe is inserted in from the left end of rotating shaft, sleeve pipe right-hand member props up described block plate, and described nut is rotated into being pressed on described rotating shaft sleeve pipe from rotating shaft left end;The sleeve pipe of described second coil folding and unfolding cylinder is inserted in from described connecting shaft left end, sleeve pipe right-hand member props up described first circular baffle plate, described second circular baffle plate is inserted in from connecting shaft left end and is propped up described sleeve pipe left end, and described bolt is rotated into being pressed on described connecting shaft the second circular baffle plate from connecting shaft left end.
Further, described connecting rod and described ground in angle of inclination be 30-45 degree.
Further, described chain extension bar and described ground in angle of inclination be 35 degree.
Further, it is three right that described bearing block is provided with, and described three pairs of bearing blocks are arranged in described connecting rod interval and arrange, and described spacing distance is equal.
Further, also including that long line storing unit, described long line storing unit are positioned at the rear of described coil placing frame, be positioned at the front of described coil in alignment device, described long line storing unit includes storage tank, is provided with the cross bar of pair of parallel setting in described storage tank.
Further, described enamel-covered wire transversely descends alignment means to move up and down connection on the supporting plate, and before and after described enamel-covered wire is vertical, alignment means is in the movable connection of described gripper shoe, and wherein said lower alignment roller is also connected with actuating device.
Further, also including that plc controls device, described plc controls device and is connected with described electric machine and actuating device respectively.
Further, the side that described friction plate and described brake puck fit is provided with friction pad, and described friction pad is quality of rubber materials.
The control method of a kind of enamel-cover paper coil winding device with alignment means, comprises the steps:
1) described first coil folding and unfolding cylinder is arranged in the rotating shaft on described retractable frame, with described nut, described first coil folding and unfolding cylinder is pressed in described rotating shaft, described second coil folding and unfolding cylinder is arranged in the connecting shaft on described winding mechanism, with described bolt, the second coil folding and unfolding cylinder is pressed in described linking axes;
2) the end of a thread of the enamel-covered wire on described first coil folding and unfolding cylinder is sequentially passed through alignment means and enamel-covered wire outlet roller before and after enamel-covered wire input roller, enamel-covered wire transversely descend alignment means, enamel-covered wire vertical, is then fixedly connected on one end of described second coil folding and unfolding cylinder;
3) rotating screw cap regulation friction plate and the laminating friction level of described brake puck;
4) opening electric machine, connecting shaft drives the second coil folding and unfolding cylinder to rotate the coiling carrying out coil, more manual regulating nut adjusts the laminating friction level between friction plate and described brake puck;
5) regulation enamel-covered wire transversely descends alignment means and the vertical alignment means front and back of enamel-covered wire to correct position, to carry out coiling respectively.
Further, in described step 1) in, described first coil folding and unfolding cylinder includes two, two coil folding and unfolding cylinders are separately positioned in two rotating shafts, in described step 2) in the end of a thread of the enamel-covered wire on two coil folding and unfolding cylinders is connected after transversely descend alignment means, enamel-covered wire vertically the most front and back alignment means and enamel-covered wire outlet roller through enamel-covered wire input roller, enamel-covered wire after be fixedly connected on one end of described second coil folding and unfolding cylinder.
The invention provides a kind of enamel-cover paper coil winding device with alignment means, coil placing frame, coil in alignment device, winding mechanism and a pair coil folding and unfolding cylinder is included by setting, described coil in alignment device is between described coil placing frame and described winding mechanism, the pair of coil folding and unfolding cylinder is separately mounted on described coil placing frame and winding mechanism, it is an advantage of the current invention that: 1) reasonable in design, layout is clear, and equipment is easy for installation;2) coil placing frame top is inclined plane, and connecting rod is provided with some bearing blocks so that can carry out the coiling of multiple winding wire simultaneously;3) it is provided with brake gear, provides, to brake puck, clamp force of stopping, provide tension force to device, it is simple to carry out coiling;4) it is additionally provided with tightening device, for providing tension force to coil-winding, carries out more efficient safe coiling;5) it is respectively equipped with enamel-covered wire input roller and enamel-covered wire outlet roller before and after gripper shoe, is additionally provided with alignment means before and after enamel-covered wire transversely descends alignment means and enamel-covered wire vertical, so that what enamel-covered wire can be smooth passes through, it is ensured that coiling accurate;6) it is equipped with, on winding mechanism and coil placing frame, the coil folding and unfolding cylinder that can conveniently remove and install, is provided with sleeve pipe and annular baffle installing/dismounting is very convenient;7) it is additionally provided with long line storing unit, may be used for placing the line of the additional length before coiling, protective wire astragal and prevent winding wire oneself to be wound around;8) simultaneously, enamel-covered wire transversely descends alignment means to move up and down connection on the supporting plate, before and after described enamel-covered wire is vertical, alignment means is in the movable connection of described gripper shoe, wherein said lower alignment roller is also connected with actuating device, enamel-covered wire position in coil alignment means can regulate, and can ensure that smooth, provide centripetal force, it is simple to coiling simultaneously;9) control device it is provided with so that the automaticity of whole device is more preferable, substantially increases production efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below by use required in embodiment or description of the prior artAccompanying drawingIt is briefly described, it should be apparent that, in describing belowAccompanying drawingIt is only some embodiments of the present invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to according to theseAccompanying drawingObtain otherAccompanying drawing。
Figure 1Illustrate for the main TV structure of the present inventionFigure;
Figure 2Right TV structure for coil placing frame of the present invention is illustratedFigure;
Figure 3Backsight structural representation for coil placing frame of the present inventionFigure。
Wherein: 1, mounting seat;2, bracing frame;3, bearing block;4, roller devices;5, support bar;6, connecting rod;7, rotating shaft;8, block plate;9, nut;10, brake puck;11, seat is connected;12, friction plate;13, base;14, enamel-covered wire input roller;15, enamel-covered wire outlet roller;16, alignment means before and after enamel-covered wire is vertical;17, enamel-covered wire transversely descends alignment means;18, firm banking;19, electric machine;20, connecting shaft;21, the first circular baffle plate;22, the second circular baffle plate;23, bolt;24, sleeve pipe;25, annular baffle;26, storage tank;27, cross bar;28, fastening bolt;29, nut;30, spring.
Detailed description of the invention
For making the purpose of the embodiment of the present invention, technical scheme and advantage clearer, below in conjunction with in the embodiment of the present inventionAccompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained under not making creative work premise, broadly fall into the scope of protection of the invention.
In conjunction withAccompanying drawing 1、Figure 2WithFigure 3, thisInventionA kind of enamel-cover paper coil winding device with alignment means, including coil placing frame, coil in alignment device, winding mechanism and a pair coil folding and unfolding cylinder, described coil in alignment device is between described coil placing frame and described winding mechanism, the pair of coil folding and unfolding cylinder is separately mounted on described coil placing frame and winding mechanism, wherein:
Described coil placing frame includes mounting seat 1, bracing frame 2 and bearing block 3, it is provided with roller devices 4 bottom described mounting seat 1, described roller devices 4 is provided with stop device, and mounting seat 1 is provided with slideway, and support frame as described above 2 basal sliding is connected in described mounting seat 1;Support frame as described above 2 includes that some steel pipes constitute rectangular frame, two ends, described rectangular frame side further respectively have support bar 5, also include a pair connecting rod 6, described connecting rod 6 two ends are connected to the top of support bar 5 and with described support bar 5 at the rectangular frame top of the same side, and the pair of connecting rod 6 forms an inclined-plane at support frame as described above 2 top;It is some right that described bearing block 3 is provided with, and described every pair of bearing 3 is separately mounted in described connecting rod 6 be oppositely arranged, and described some bearing block 3 is spaced in described connecting rod 6 setting;Also include rotating shaft 7, described rotating shaft 7 is arranged in described bearing block 3, left and right end all protrudes from outside support frame as described above 5, described rotating shaft 7 is provided with block plate 8 at left end at bracing frame 2, described rotating shaft 7 left end surface is provided with external screw thread, also including the nut 9 being detachably connected on described rotating shaft left end, described rotating shaft 7 right-hand member is provided with brake puck 10, and described brake puck 10 rotates together with rotating shaft 7;Also include brake gear, described brake gear includes connecting seat 11, it is provided with friction plate 12 and the clamp device of screwed hole for a pair, described connection seat is arranged on bracing frame 2, the pair of friction plate 12 top lays respectively at described brake puck 10 both sides, bottom is hinged on connection seat 11 by articulated elements, described clamp device includes fastening bolt 28, nut 29 and spring 30 structure, a pair friction plate 12 is coupled together by described fastening bolt 28, described nut 29 is arranged on fastening bolt 28 one end, described spring 30 is set in described fastening bolt 28, two ends are connected between described nut 29 and friction plate 12;
Described coil in alignment device includes base 13, described base 13 is provided with roller devices 4, described base 13 is provided with gripper shoe, enamel-covered wire input roller 14 and enamel-covered wire outlet roller 15 it is respectively equipped with before and after described gripper shoe, also include that enamel-covered wire transversely descends alignment means 17 and the vertical alignment means 16 front and back of enamel-covered wire, described enamel-covered wire transversely descends alignment means 17 to include arranging upper alignment roller on the supporting plate and lower alignment roller, and before and after described enamel-covered wire is vertical, alignment means 16 includes arranging front alignment roller on the supporting plate and rear alignment roller;
Described winding mechanism includes firm banking 18, electric machine 19 and connecting shaft 20, described firm banking 18 is fixed on ground, described electric machine 19 is arranged on described firm banking 18, described connecting shaft 20 is connected with the output shaft of described electric machine 19, also include a pair circular baffle plate, it is respectively the first circular baffle plate 21 and the second circular baffle plate 22, described first circular baffle plate 21 is fixedly mounted in described connecting shaft 20 side being connected with described output shaft, described second circular baffle plate 22 is set in connecting shaft 20 and is slidably connected, described connecting shaft 20 outer end face is provided with external screw thread, also include bolt 23, described bolt 23 carries out screw thread with described connecting shaft 20 outer end and removably connects;
Described coil folding and unfolding cylinder includes sleeve pipe 24, described sleeve pipe 24 two ends are fixed with annular baffle 25, described coil folding and unfolding cylinder is provided with a pair and is respectively first coil folding and unfolding cylinder and the second coil folding and unfolding cylinder, described first coil folding and unfolding jacket casing pipe 24 is inserted in from the left end of rotating shaft 7, sleeve pipe 24 right-hand member props up described block plate 8, and described nut 9 is rotated into being pressed on described rotating shaft 7 sleeve pipe 24 from rotating shaft 7 left end;The sleeve pipe 24 of described second coil folding and unfolding cylinder is inserted in from described connecting shaft 20 left end, sleeve pipe 24 right-hand member props up described first circular baffle plate, described second circular baffle plate is inserted in from connecting shaft 20 left end and is propped up described sleeve pipe 24 left end, and described bolt 23 is rotated into being pressed on described connecting shaft 20 second circular baffle plate from connecting shaft 20 left end;
Further, described connection 6 bar and described ground in angle of inclination be 30-45 degree, concrete, described connecting rod 6 and described ground in angle of inclination be 30 degree.
Further, it is three right that described bearing block 3 is provided with, and described three pairs of bearing blocks 3 are arranged in described connecting rod interval and arrange, and described spacing distance is equal;
Preferably, also include that long line storing unit, described long line storing unit are positioned at the rear of described coil placing frame, be positioned at the front of described coil in alignment device, described long line storing unit includes storage tank 26, is provided with the cross bar 28 of pair of parallel setting in described storage tank 27;Described enamel-covered wire transversely descends alignment means 17 to move up and down connection on the supporting plate, and before and after described enamel-covered wire is vertical, alignment means 16 is in the movable connection of described gripper shoe, and wherein said lower alignment roller is also connected with actuating device;Further, also including that plc controls device, described plc controls device and is connected with described electric machine 19 and actuating device respectively;
Preferably, the side that described friction plate 12 and described brake puck 10 fit is provided with friction pad, and described friction pad is quality of rubber materials.
The control method of a kind of enamel-cover paper coil winding device with alignment means, comprises the steps:
1) described first coil folding and unfolding cylinder is arranged in the rotating shaft 7 on described retractable frame, with described nut 9, described first coil folding and unfolding cylinder is pressed in described rotating shaft 7, described second coil folding and unfolding cylinder is arranged in the connecting shaft 20 on described winding mechanism, with described bolt 23, second coil folding and unfolding cylinder is pressed in described connecting shaft 20;
2) the end of a thread of the enamel-covered wire on described first coil folding and unfolding cylinder is sequentially passed through alignment means 16 and enamel-covered wire outlet roller 15 before and after enamel-covered wire input roller 14, enamel-covered wire transversely descend alignment means 17, enamel-covered wire vertical, is then fixedly connected on one end of described second coil folding and unfolding cylinder;
3) rotating screw cap 29 regulates the laminating friction level of friction plate 12 and described brake puck 10;
4) opening electric machine 19, connecting shaft 20 drives the second coil folding and unfolding cylinder to rotate the coiling carrying out coil, more manual regulating nut adjusts the laminating friction level between friction plate 12 and described brake puck 10;
5) regulation enamel-covered wire transversely descends alignment means 17 and vertical alignment means 16 to the correct position front and back of enamel-covered wire respectively, carries out coiling.
Further, in described step 1) in, described first coil folding and unfolding cylinder includes two, two coil folding and unfolding cylinders are separately positioned in two rotating shafts 7, in described step 2) in the end of a thread of the enamel-covered wire on two coil folding and unfolding cylinders is connected after transversely descend alignment means 17, enamel-covered wire vertically the most front and back alignment means 16 and enamel-covered wire outlet roller 15 through enamel-covered wire input roller 14, enamel-covered wire after be fixedly connected on one end of described second coil folding and unfolding cylinder.
The invention provides a kind of enamel-cover paper coil winding device with alignment means, coil placing frame, coil in alignment device, winding mechanism and a pair coil folding and unfolding cylinder is included by setting, described coil in alignment device is between described coil placing frame and described winding mechanism, the pair of coil folding and unfolding cylinder is separately mounted on described coil placing frame and winding mechanism, it is an advantage of the current invention that: 1) reasonable in design, layout is clear, and equipment is easy for installation;2) coil placing frame top is inclined plane, and connecting rod is provided with some bearing blocks so that can carry out the coiling of multiple winding wire simultaneously;3) it is provided with brake gear, provides, to brake puck, clamp force of stopping, provide tension force to device, it is simple to carry out coiling;4) it is additionally provided with tightening device, for providing tension force to coil-winding, carries out more efficient safe coiling;5) it is respectively equipped with enamel-covered wire input roller and enamel-covered wire outlet roller before and after gripper shoe, is additionally provided with alignment means before and after enamel-covered wire transversely descends alignment means and enamel-covered wire vertical, so that what enamel-covered wire can be smooth passes through, it is ensured that coiling accurate;6) it is equipped with, on winding mechanism and coil placing frame, the coil folding and unfolding cylinder that can conveniently remove and install, is provided with sleeve pipe and annular baffle installing/dismounting is very convenient;7) it is additionally provided with long line storing unit, may be used for placing the line of the additional length before coiling, protective wire astragal and prevent winding wire oneself to be wound around;8) simultaneously, enamel-covered wire transversely descends alignment means to move up and down connection on the supporting plate, before and after described enamel-covered wire is vertical, alignment means is in the movable connection of described gripper shoe, wherein said lower alignment roller is also connected with actuating device, enamel-covered wire position in coil alignment means can regulate, and can ensure that smooth, provide centripetal force, it is simple to coiling simultaneously;9) control device it is provided with so that the automaticity of whole device is more preferable, substantially increases production efficiency.
It should be noted that, in this article, the relational terms of such as first and second or the like is used merely to separate an entity or operation with another entity or operating space, and not necessarily requires or imply the relation or sequentially that there is any this reality between these entities or operation.And, term " includes ", " comprising " or its any other variant are intended to comprising of nonexcludability, so that include that the process of a series of key element, method, article or equipment not only include those key elements, but also include other key elements being not expressly set out, or also include the key element intrinsic for this process, method, article or equipment.In the case of there is no more restriction, statement " including ... " key element limited, it is not excluded that there is also other identical element in including the process of described key element, method, article or equipment.
Above example only in order to technical scheme to be described, is not intended to limit;Although the present invention being described in detail with reference to previous embodiment, it will be understood by those within the art that: the technical scheme described in foregoing embodiments still can be modified by it, or wherein portion of techniques feature is carried out equivalent;And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.