Dry-type transformer coil Winder and control method
Technical field
The present invention relates to coil-winding apparatus field, be specifically related to a kind of dry-type transformer coil Winder and coiling side
Method.
Background technology
In coil production, when relating to different processing steps, need that coil is carried out take-up and be coiled into coil, existing
Way be usually and use manpower coiling, but manpower winding efficiency is the lowest, when using machine coiling, due to tension force in coiling
Inadequate or excessive so that coil is difficult to coiling or fractures.
In view of this, need this part is improved.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of dry-type transformer coil Winder and control method,
It is easy to dry-type transformer coil is carried out coiling.
For realizing object above, the present invention is achieved by the following technical programs:
A kind of dry-type transformer coil Winder, including coil placing frame, winding mechanism and a pair coil folding and unfolding cylinder, institute
State a pair coil folding and unfolding cylinder to be separately mounted on described coil placing frame and winding mechanism, wherein:
Described coil placing frame includes mounting seat, bracing frame and bearing block, is provided with the first roller dress bottom described mounting seat
Putting, described first roller devices is provided with stop device, and mounting seat is provided with slideway, and support frame as described above basal sliding is connected to institute
State in mounting seat;Support frame as described above includes that some steel pipes constitute rectangular frame, and two ends, described rectangular frame side further respectively have
Electric lifting rod, also includes that a pair connecting rod, described connecting rod two ends are connected to the top of electric lifting rod and with described
Electronic support bar is at the rectangular frame top of the same side, and the pair of connecting rod forms an inclined-plane at support frame as described above top;
Described bearing block is provided with some right, and described every pair of bearing is separately mounted in described connecting rod be oppositely arranged, and can be along
Connecting rod is detachably slidably connected, and described some countershaft intervals that are seated against in described connecting rod are arranged;Also include rotating shaft, institute
Stating rotating shaft to be arranged in described bearing block, left and right end all protrudes from outside support frame as described above, described rotating shaft at left end near bracing frame
Place is provided with block plate, and described rotating shaft left end surface is provided with external screw thread, also includes the nut being detachably connected on described rotating shaft left end, institute
Stating rotating shaft right-hand member and be provided with brake puck, described brake puck rotates together with rotating shaft;Also include tightening device, described tightening device
Including rotating turret and the clamping plate of pair of opposing, described rotating turret one end is hinged on support frame as described above, and the other end is positioned at institute
Stating the rear of rectangular frame, the pair of clamping plate being oppositely arranged are arranged on the outer end of described rotating turret after at one end connecting, separately
One end is detachably fixed connection by buckle, described in the cleat surface that is oppositely arranged be provided with rubber blanket;
Described winding mechanism includes firm banking, electric machine and connecting shaft, and described firm banking is fixed on ground, described
Electric machine is arranged on described firm banking, and described connecting shaft is connected with the output shaft of described electric machine, also includes a pair
Circular baffle plate, the respectively first circular baffle plate and the second circular baffle plate, described first circular baffle plate is fixedly mounted on described connection
The side being connected with described output shaft on axle, described second circular baffle plate is set in connecting shaft and is slidably connected, described connecting shaft
Outer end face is provided with external screw thread, also includes that bolt, described bolt carry out screw thread with described connecting shaft outer end and removably connect;
Described coil folding and unfolding cylinder includes that sleeve pipe, described sleeve pipe two ends are fixed with annular baffle, described coil folding and unfolding cylinder
Being provided with a pair and be respectively first coil folding and unfolding cylinder and the second coil folding and unfolding cylinder, described first coil folding and unfolding jacket casing pipe is from a left side for rotating shaft
End is inserted in, and sleeve pipe right-hand member props up described block plate, and described nut is rotated into being pressed on described rotating shaft sleeve pipe from rotating shaft left end
?;The sleeve pipe of described second coil folding and unfolding cylinder is inserted in from described connecting shaft left end, and sleeve pipe right-hand member props up described first circular baffle plate,
Described second circular baffle plate is inserted in from connecting shaft left end and is propped up described sleeve pipe left end, and described bolt is rotated into from connecting shaft left end
Second circular baffle plate is pressed in described connecting shaft.
Further, being provided with draw-in groove bottom described bearing block, described bearing block is stuck in connecting rod by draw-in groove that carry out can
Dismounting is slidably connected, and it is three right that described bearing block is provided with, and described three pairs of bearing blocks are arranged in described connecting rod interval and arrange, and institute
State spacing distance equal.
Further, also include that long line storing unit, described long line storing unit are positioned at the rear of described coil placing frame,
Being positioned at the front of described coil in alignment device, described long line storing unit includes storage tank, be provided with in described storage tank a pair flat
The cross bar that row is arranged.
Further, being additionally provided with one with gag lever post, described gag lever post is arranged in storage tank, is positioned at the pair of parallel set
Below the centre of the cross bar put.
Further, described roller devices is universal wheel, and described stop device is arranged on described universal wheel.
Further, described connecting rod under the lift action of electric lifting rod with ground institute angle degree at 30-45 degree
Between.
Further, described sleeve pipe two ends are equipped with junction button, for being fixed by the end of a thread of coil.
Further, also include plc control device, described plc control device respectively with electric lifting rod and electric machine
Connect.
The control method of dry-type transformer coil Winder, comprises the following steps:
1) described first coil folding and unfolding cylinder is arranged in the rotating shaft on described retractable frame, with described nut by described first
Coil folding and unfolding cylinder is pressed in described rotating shaft, and described second coil folding and unfolding cylinder is arranged on the connecting shaft on described winding mechanism
On, with described bolt, the second coil folding and unfolding cylinder is pressed in described linking axes;
2) the end of a thread of the coil on described first coil folding and unfolding cylinder is first passed, then by the clamping plate other end between clamping plate
By card altogether, one end of described second coil folding and unfolding cylinder then it is fixedly connected on;
3) open electric machine, carry out coiling;
4) winding mechanism is stopped after coiling terminates.
Further, in described step 1) in, described first coil folding and unfolding cylinder includes two, and two coil folding and unfolding cylinders are respectively
Be arranged in two rotating shafts, in described step 2) in the end of a thread on two coil folding and unfolding cylinders is connected after be fixedly connected on institute
State one end of the second coil folding and unfolding cylinder.
The invention provides a kind of dry-type transformer coil Winder and control method, including coil placing frame, coiling
Mechanism and a pair coil folding and unfolding cylinder, the pair of coil folding and unfolding cylinder is separately mounted on described coil placing frame and winding mechanism,
Coil placing frame includes mounting seat, bracing frame and bearing block, and winding mechanism includes firm banking, electric machine and connecting shaft, this
The advantage of invention is: 1) reasonable in design, and layout is clear, and equipment is easy for installation;2) coil placing frame is provided with electronic liter
Fall bar so that rack top droop adjustable angle, connecting rod is provided with some bearing blocks, it is simple to install multiple coil folding and unfolding
Cylinder, can be by multiple coils together coiling;3) it is additionally provided with tightening device, for providing tension force to coil-winding, carries out more efficient
The coiling of safety;4) be additionally provided with one with gag lever post, described gag lever post is arranged in storage tank, is positioned at the pair of be arrangeding in parallel
Below the centre of cross bar, it is simple to place long winding wire;5) sleeve pipe two ends are equipped with junction button, for the end of a thread of coil is solid
Fixed;6) it is equipped with, on winding mechanism and coil placing frame, the coil folding and unfolding cylinder that can conveniently remove and install, is provided with sleeve pipe and annulus
Shape baffle plate installing/dismounting is very convenient;7) it is additionally provided with long line storing unit, may be used for placing additional length before coiling
Line, protective wire astragal and prevent winding wire oneself to be wound around;8) it is additionally provided with control device, improves the automaticity of device,
Improve production efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
In having technology to describe, the required accompanying drawing used is briefly described, it should be apparent that, the accompanying drawing in describing below is only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to
Other accompanying drawing is obtained according to these accompanying drawings.
Fig. 1 is plan structure schematic diagram of the present invention;
Fig. 2 is the present invention main TV structure schematic diagram;
Fig. 3 is the right TV structure schematic diagram of coil placing frame of the present invention;
Fig. 4 is the backsight structural representation of coil placing frame of the present invention.
Wherein: 1,1, mounting seat;2, bracing frame;3, bearing block;4, roller devices;5, electric lifting rod;6, connecting rod;7、
Rotating shaft;8, block plate;9, nut;10, brake puck;11, rotating turret;12, clamping plate;13, sleeve pipe;14, annular baffle;15, deposit
Put groove;16, cross bar;17, gag lever post;18, firm banking;19, electric machine;20, connecting shaft;21, the first circular baffle plate;22、
Second circular baffle plate;23, bolt.
Detailed description of the invention
For making the purpose of the embodiment of the present invention, technical scheme and advantage clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
The a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under not making creative work premise, broadly falls into the scope of protection of the invention.
In conjunction with accompanying drawing 1, Fig. 2, Fig. 3 and Fig. 4, one dry-type transformer coil Winder of the present invention, place including coil
Frame, winding mechanism and a pair coil folding and unfolding cylinder, the pair of coil folding and unfolding cylinder is separately mounted to described coil placing frame and coiling
In mechanism, wherein:
Described coil placing frame includes mounting seat 1, bracing frame 2 and bearing block 3, is provided with rolling bottom described mounting seat 1
Wheel apparatus 4, described roller devices 4 is provided with stop device, and mounting seat 1 is provided with slideway, and support frame as described above 2 basal sliding connects
In described mounting seat 1;Support frame as described above 2 includes that some steel pipes constitute rectangular frame, and two ends, described rectangular frame side are also divided
Be not provided with support bar 5, also include a pair connecting rod 6, described connecting rod 6 two ends be connected to support bar 5 top and with institute
Stating the support bar 5 rectangular frame top in the same side, the pair of connecting rod 6 forms an inclined-plane at support frame as described above 2 top;
It is some right that described bearing block 3 is provided with, and described every pair of bearing 3 is separately mounted in described connecting rod 6 be oppositely arranged, if described
Do and bearing block 3 is spaced setting in described connecting rod 6;Also include that rotating shaft 7, described rotating shaft 7 are arranged in described bearing block 3,
Left and right end all protrudes from outside support frame as described above 5, and described rotating shaft 7 is provided with block plate 8 at left end at bracing frame 2, and described rotating shaft 7 is left
End surfaces is provided with external screw thread, also includes the nut 9 being detachably connected on described rotating shaft left end, and described rotating shaft 7 right-hand member is provided with braking
Disk 10, described brake puck 10 rotates together with rotating shaft 7;Also include that tightening device, described tightening device include rotating turret 11
With the clamping plate 12 of pair of opposing, described rotating turret 11 one end is hinged on support frame as described above 2, and the other end is positioned at described rectangle
The rear of framework, the pair of clamping plate 12 being oppositely arranged are arranged on the outer end of described rotating turret 11 after at one end connecting, another
End is detachably fixed connection by buckle, described in clamping plate 12 surface that is oppositely arranged be provided with rubber blanket;
Described winding mechanism includes that firm banking 18, electric machine 19 and connecting shaft 20, described firm banking 18 are fixed on
Ground, described electric machine 19 is arranged on described firm banking 18, described connecting shaft 20 and the output of described electric machine 19
Axle connects, and also includes a pair circular baffle plate, the respectively first circular baffle plate 21 and the second circular baffle plate 22, the described first circular gear
Dish 21 is fixedly mounted in described connecting shaft 20 side being connected with described output shaft, described second circular baffle plate 22 company of being set in
Being slidably connected in spindle, described connecting shaft 20 outer end face is provided with external screw thread, also includes bolt 23, described bolt 23 and described company
Spindle 20 outer end carries out screw thread and removably connects;
Described coil folding and unfolding cylinder includes that sleeve pipe 13, described sleeve pipe 13 two ends are fixed with annular baffle 14, described coil
Folding and unfolding cylinder is provided with a pair and is respectively first coil folding and unfolding cylinder and the second coil folding and unfolding cylinder, described first coil folding and unfolding jacket casing Guan Congzhuan
The left end of axle 7 is inserted in, and sleeve pipe 13 right-hand member props up described block plate 8, and described nut 9 is rotated into pressing sleeve pipe 13 from rotating shaft 7 left end
Tight in described rotating shaft 7;The sleeve pipe 13 of described second coil folding and unfolding cylinder is inserted in from described connecting shaft 20 left end, sleeve pipe 13 right-hand member
Propping up described first circular baffle plate 21, described second circular baffle plate 22 is inserted in from connecting shaft 20 left end and is propped up described sleeve pipe 13 left side
End, described bolt 23 is rotated into being pressed on described connecting shaft 20 second circular gear 22 dishes from connecting shaft 20 left end;
Further, being provided with draw-in groove bottom described bearing block 3, described bearing block is stuck in connecting rod by draw-in groove that carry out can
Dismounting is slidably connected, and it is three right that described bearing block 3 is provided with, and described three pairs of bearing blocks are arranged in described connecting rod 6 interval and arrange, and
Described spacing distance is equal;
Further, long line storing unit is also included, after described long line storing unit is positioned at described coil placing frame
Side, is positioned at the front of described coil in alignment device, and described long line storing unit includes storage tank 15, is provided with in described storage tank 15
The cross bar 16 of pair of parallel setting, is additionally provided with one and is arranged in storage tank 15 with gag lever post 17, described gag lever post 17, is positioned at described
Below the centre of the cross bar 16 of pair of parallel setting;
Further, described roller devices 4 is universal wheel, and described stop device is arranged on described universal wheel, described company
Extension bar 6 is under the lift action of electric lifting rod and ground institute angle degree is between 30-45 degree;Described sleeve pipe two ends are equipped with
Junction button, for fixing the end of a thread of coil;Preferably, also include plc control device, described plc control device respectively with electricity
Dynamic elevating lever and electric machine 19 connect.
The control method of dry-type transformer coil Winder, comprises the following steps:
1) described first coil folding and unfolding cylinder is arranged in the rotating shaft 7 on described retractable frame, with described nut 9 by described
One coil folding and unfolding cylinder is pressed in described rotating shaft 7, and described second coil folding and unfolding cylinder is arranged on the connection on described winding mechanism
On axle 20, with described bolt 23, second coil folding and unfolding cylinder is pressed in described connecting shaft 20;
2) the end of a thread of the coil on described first coil folding and unfolding cylinder is first passed, then by another for clamping plate 12 between clamping plate 12
One end by card altogether, is then fixedly connected on one end of described second coil folding and unfolding cylinder;
3) open electric machine 19, carry out coiling;
4) winding mechanism is stopped after coiling terminates.
Further, in described step 1) in, described first coil folding and unfolding cylinder includes two, and two coil folding and unfolding cylinders are respectively
Be arranged in two rotating shafts, in described step 2) in the end of a thread on two coil folding and unfolding cylinders is connected after be fixedly connected on institute
State one end of the second coil folding and unfolding cylinder.
The invention provides a kind of dry-type transformer coil Winder and control method, including coil placing frame, coiling
Mechanism and a pair coil folding and unfolding cylinder, the pair of coil folding and unfolding cylinder is separately mounted on described coil placing frame and winding mechanism,
Coil placing frame includes mounting seat, bracing frame and bearing block, and winding mechanism includes firm banking, electric machine and connecting shaft, this
The advantage of invention is: 1) reasonable in design, and layout is clear, and equipment is easy for installation;2) coil placing frame is provided with electronic liter
Fall bar so that rack top droop adjustable angle, connecting rod is provided with some bearing blocks, it is simple to install multiple coil folding and unfolding
Cylinder, can be by multiple coils together coiling;3) it is additionally provided with tightening device, for providing tension force to coil-winding, carries out more efficient
The coiling of safety;4) be additionally provided with one with gag lever post, described gag lever post is arranged in storage tank, is positioned at the pair of be arrangeding in parallel
Below the centre of cross bar, it is simple to place long winding wire;5) sleeve pipe two ends are equipped with junction button, for the end of a thread of coil is solid
Fixed;6) it is equipped with, on winding mechanism and coil placing frame, the coil folding and unfolding cylinder that can conveniently remove and install, is provided with sleeve pipe and annulus
Shape baffle plate installing/dismounting is very convenient;7) it is additionally provided with long line storing unit, may be used for placing additional length before coiling
Line, protective wire astragal and prevent winding wire oneself to be wound around;8) it is additionally provided with control device, improves the automaticity of device,
Improve production efficiency.
It should be noted that in this article, the relational terms of such as first and second or the like is used merely to a reality
Body or operation separate with another entity or operating space, and deposit between not necessarily requiring or imply these entities or operating
Relation or order in any this reality.And, term " includes ", " comprising " or its any other variant are intended to
Comprising of nonexcludability, so that include that the process of a series of key element, method, article or equipment not only include that those are wanted
Element, but also include other key elements being not expressly set out, or also include for this process, method, article or equipment
Intrinsic key element.In the case of there is no more restriction, statement " including ... " key element limited, it is not excluded that
Including process, method, article or the equipment of described key element there is also other identical element.
Above example only in order to technical scheme to be described, is not intended to limit;Although with reference to previous embodiment
The present invention is described in detail, it will be understood by those within the art that: it still can be to aforementioned each enforcement
Technical scheme described in example is modified, or wherein portion of techniques feature is carried out equivalent;And these amendment or
Replace, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.