CN105845276A - Submarine cable multi-station production device - Google Patents
Submarine cable multi-station production device Download PDFInfo
- Publication number
- CN105845276A CN105845276A CN201610167461.7A CN201610167461A CN105845276A CN 105845276 A CN105845276 A CN 105845276A CN 201610167461 A CN201610167461 A CN 201610167461A CN 105845276 A CN105845276 A CN 105845276A
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- CN
- China
- Prior art keywords
- cable
- multistation
- former
- chassis
- station
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0003—Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/14—Submarine cables
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
Abstract
The invention discloses a submarine cable multi-station production device, comprising a multi-station rotating disc, a multi-station cable former, and a conductor intertwist device, a three-layer co-extrusion device, a semi-conductive belt lapping device, a lead extrusion device, a plastic extrusion device and a partial discharge pressure-resistant device which are positioned between the multi-station rotating disc and the multi-station cable former. The multi-station rotating disc comprises a rotating bottom disc which is provided with three sub-rotating discs capable of rotating independently; the multi-station cable former comprises a cable former chassis which is provided with three paying off strays capable of rotating independently. The beneficial effects of the invention are that: the submarine cable multi-station production device can enable continuous multi-operation simultaneously and can reduce production period by 50% and above compared with that of traditional single-station production devices; the investment in fixed assets such as production devices and production space is reduced.
Description
Technical field
The present invention relates to field of cable technology, it particularly relates to a kind of submarine cable multistation process units.
Background technology
Owing to submarine cable local environment is special, also higher requirement is had at aspect of performance, therefore the production process of submarine cable is complex, limited by production equipment, the manufacturing of submarine cable is all by single-station the most both at home and abroad, and either simplex sequence one procedure connects what one procedure went on from front to back.The shortcoming of the mode of production of this submarine cable is, when manufacturing three-core cable product, every procedure all can not be carried out continuously, production cycle is long, the Revolving disc taken is many, required production site is big, and investment in fixed assets is costly, it is impossible to catch up with the demand that international market is growing to submarine cable.Develop and a kind of be capable of the production equipment that submarine cable multiple operation carries out the most simultaneously there is important practical significance.
Summary of the invention
It is an object of the invention to provide submarine cable multistation process units, to overcome deficiencies of the prior art.
The purpose of the present invention is achieved through the following technical solutions:
A kind of submarine cable multistation process units, pressure-resistant equipment is put including multistation Revolving disc, multistation cable-former and the conductor strand equipment between described multistation Revolving disc and multistation cable-former, three-layer co-extruded equipment, semi-conductive tape lapping equipment, crowded lead equipment, plastic extrusion facility, office, described multistation Revolving disc includes having enough to meet the need chassis, described turnover chassis is provided with three independently rotary sub-Revolving discs, and described sub-Revolving disc is made up of base plate and the circumference coaming plate being perpendicular to described base plate；Described multistation cable-former includes that cable-former chassis, described cable-former chassis are provided with three independently rotary unwrapping wire pallets, and described unwrapping wire pallet includes tray substrate and is perpendicular to the circumference coaming plate of described tray substrate.
Further, described sub-Revolving disc and described unwrapping wire pallet are provided with independent power traction and receive winding displacement arm.
Further, described turnover chassis and mounted thereto three sub-Revolving discs are all respectively provided with respective driving motor and electrical speed regulation control yarn system, can work simultaneously, positive and negative way traffic.
Further, described cable-former chassis and mounted thereto three unwrapping wire pallets are all respectively provided with respective driving motor and electrical speed regulation control yarn system, can work simultaneously, positive and negative way traffic.
Further, described sub-Revolving disc is uniformly distributed on described turnover chassis along described turnover chassis circumferencial direction.
Further, described unwrapping wire pallet is uniformly distributed on described cable-former chassis along described cable-former chassis circumferencial direction.
Beneficial effects of the present invention: submarine cable multistation process units of the present invention disclosure satisfy that simultaneously carrying out continuously of multiple operation, produce equipment compared to traditional single-station and the production cycle can be shortened more than 50%, reduce the investment in the fixed assets such as production equipment, production site simultaneously.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment will be briefly described below, apparently, accompanying drawing in describing below is only some embodiments of the present invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the schematic diagram of submarine cable multistation process units described according to embodiments of the present invention.
In figure:
1, multistation Revolving disc；2, multistation cable-former；3, conductor strand equipment；4, three-layer co-extruded equipment；5, semi-conductive tape lapping equipment；6, lead equipment is squeezed；7, plastic extrusion facility；8, pressure-resistant equipment is put in office；9, turnover chassis；10, sub-Revolving disc；11, cable-former chassis；12, unwrapping wire pallet；13, winding displacement arm is received in power traction.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained, broadly fall into the scope of protection of the invention.
As shown in Figure 1, a kind of submarine cable multistation process units described in the embodiment of the present invention, including multistation Revolving disc 1, multistation cable-former 2 and the conductor strand equipment 3 between described multistation Revolving disc 1 and multistation cable-former 2, three-layer co-extruded equipment 4, semi-conductive tape lapping equipment 5, squeeze lead equipment 6, plastic extrusion facility 7, pressure-resistant equipment 8 is put in office, described multistation Revolving disc 1 includes having enough to meet the need chassis 9, described turnover chassis 9 is provided with three independently rotary sub-Revolving discs 10, described sub-Revolving disc 10 is made up of base plate and the circumference coaming plate being perpendicular to described base plate；Described multistation cable-former 2 includes that cable-former chassis 11, described cable-former chassis 11 are provided with three independently rotary unwrapping wire pallets 12, and described unwrapping wire pallet 12 includes tray substrate and is perpendicular to the circumference coaming plate of described tray substrate.
Further, described sub-Revolving disc 10 and described unwrapping wire pallet 12 are provided with independent power traction and receive winding displacement arm 13.
Further, described turnover chassis 9 and mounted thereto three sub-Revolving discs 10 are all respectively provided with respective driving motor and electrical speed regulation control yarn system, can work simultaneously, positive and negative way traffic.
Further, described cable-former chassis 11 and mounted thereto three unwrapping wire pallets 12 are all respectively provided with respective driving motor and electrical speed regulation control yarn system, can work simultaneously, positive and negative way traffic.
Further, described sub-Revolving disc 10 is uniformly distributed on described turnover chassis 9 along described turnover chassis 9 circumferencial direction, and described unwrapping wire pallet 12 is uniformly distributed on described cable-former chassis 11 along described cable-former chassis 11 circumferencial direction.
When specifically used:
A, the A phase conductor core that conductor strand equipment 3 produces is by unwrapping wire pallet 12 sabot of multistation cable-former 2 bottom；
After b, A phase conductor core sabot completes, multistation cable-former 2 rotates 120 counterclockwise,
(1) A phase conductor core being input to three-layer co-extruded equipment 4 coated insulation epidermis, the A phase insulated wire cores of output is input to the sub-Revolving disc 10 in the middle part of multistation Revolving disc 1.
(2) the B phase conductor core that conductor strand equipment 3 produces is input to the unwrapping wire pallet 12 of multistation cable-former 2 bottom；
C, after A phase insulated wire cores and B phase conductor core produce and complete simultaneously, multistation cable-former 2 rotates 120 the most counterclockwise, and multistation Revolving disc 1 turns clockwise 120 simultaneously,
(1) the A phase insulated wire cores being positioned on the sub-Revolving disc 10 on multistation Revolving disc 1 top is input to semi-conductive tape lapping equipment 5, and to carry out semi-conductive tape wrapped, exports the wrapped core of A phase, by unwrapping wire pallet 12 sabot on multistation cable-former 2 top；
(2) it is positioned at the B phase conductor core in the middle part of multistation cable-former 2 and is input to three-layer co-extruded equipment 4 coated insulation epidermis, obtain B phase insulated wire cores and be input to the sub-Revolving disc 10 in the middle part of multistation Revolving disc 1；
(3) the C phase conductor core that conductor strand equipment 3 produces is input to unwrapping wire pallet 12 sabot of multistation cable-former 2 bottom；
D, when the wrapped core of A phase, B phase insulated wire cores, C phase conductor core produces after completing simultaneously, and multistation cable-former 2 rotates 120 the most counterclockwise, and multistation Revolving disc 1 turns clockwise 120 simultaneously,
(1) it is positioned at the wrapped core of A phase of multistation cable-former 2 bottom to be input to squeeze lead equipment 6 and carry out overlapping lead, obtains A phase lead set core and be input on the sub-Revolving disc 10 of multistation Revolving disc 1 bottom；
(2) it is positioned at the B phase insulated wire cores on multistation Revolving disc 1 top to be input to semi-conductive tape lapping equipment 5 to carry out semi-conductive tape wrapped, exports the wrapped core of B phase, by unwrapping wire pallet 12 sabot on multistation cable-former 2 top；
(3) it is positioned at the C phase conductor core in the middle part of multistation cable-former 2 and is input to three-layer co-extruded equipment 4 coated insulation epidermis, obtain C phase insulated wire cores and be input to the sub-Revolving disc 10 in the middle part of multistation Revolving disc 1；
E, when A phase lead overlaps core, the wrapped core of B phase, and C phase insulated wire cores produces after completing, and multistation cable-former 2 rotates 120 the most counterclockwise simultaneously, multistation Revolving disc 1 turns clockwise 120 simultaneously,
(1) being positioned at the set core of the A phase lead in the middle part of multistation Revolving disc 1 to be input to plastic extrusion facility 7 and carry out sheath cladding, the A phase sheath core obtained is input to the unwrapping wire pallet 12 in the middle part of multistation cable-former 2；
(2) it is positioned at the wrapped core of B phase of multistation cable-former 2 bottom to be input to squeeze lead equipment 6 and carry out overlapping lead, obtains B phase lead set core and be input on the sub-Revolving disc 10 of multistation Revolving disc 1 bottom；
(3) it is positioned at the C phase insulated wire cores on multistation Revolving disc 1 top to be input to semi-conductive tape lapping equipment 5 to carry out semi-conductive tape wrapped, exports the wrapped core of C phase, by unwrapping wire pallet 12 sabot on multistation cable-former 2 top；
F, when A phase sheath core, B phase lead set core, the wrapped core of C phase produces after completing simultaneously, and multistation cable-former 2 rotates 120 the most counterclockwise, and multistation Revolving disc 1 turns clockwise 120 simultaneously,
(1) be positioned at the A phase sheath core office of being input to of multistation cable-former 2 top unwrapping wire pallet 12 to put pressure-resistant equipment 8 and carry out office and put voltage-withstand test, the A phase sheath core tested by backtracking to top station unwrapping wire pallet 12；
(2) being positioned at the set core of the B phase lead in the middle part of multistation Revolving disc 1 to be input to plastic extrusion facility 7 and carry out sheath cladding, the B phase sheath core obtained is input to the unwrapping wire pallet 12 in the middle part of multistation cable-former 2；
(3) it is positioned at the wrapped core of C phase of multistation cable-former 2 bottom to be input to squeeze lead equipment 6 and carry out overlapping lead, obtains C phase lead set core and be input on the sub-Revolving disc 10 of multistation Revolving disc 1 bottom；
G, when A phase sheath core is tested, B phase sheath core, C phase lead set core produces after completing simultaneously, and multistation cable-former 2 rotates 120 the most counterclockwise, and multistation Revolving disc 1 turns clockwise 120 simultaneously,
(1) be positioned at the B phase sheath core office of being input to of multistation cable-former 2 top unwrapping wire pallet 12 to put pressure-resistant equipment 8 and carry out office and put voltage-withstand test, the B phase sheath core tested by backtracking to top station unwrapping wire pallet 12；
(2) being positioned at the set core of the C phase lead in the middle part of multistation Revolving disc 1 to be input to plastic extrusion facility 7 and carry out sheath cladding, the C phase sheath core obtained is input to the unwrapping wire pallet 12 in the middle part of multistation cable-former 2；
H. testing when B phase sheath core, C phase sheath core produces after completing simultaneously, and multistation cable-former 2 rotates 120 the most counterclockwise,
(1) be positioned at the C phase sheath core office of being input to of multistation cable-former 2 top unwrapping wire pallet 12 to put pressure-resistant equipment 8 and carry out office and put voltage-withstand test, the C phase sheath core tested by backtracking to top station unwrapping wire pallet 12；
In sum, submarine cable multistation process units of the present invention disclosure satisfy that simultaneously carrying out continuously of multiple operation, produce equipment compared to traditional single-station and the production cycle can be shortened more than 50%, reduce the investment in the fixed assets such as production equipment, production site simultaneously.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.
Claims (6)
1. a submarine cable multistation process units, pressure-resistant equipment is put including multistation Revolving disc, multistation cable-former and the conductor strand equipment between described multistation Revolving disc and multistation cable-former, three-layer co-extruded equipment, semi-conductive tape lapping equipment, crowded lead equipment, plastic extrusion facility drawn game, it is characterized in that: described multistation Revolving disc includes having enough to meet the need chassis, described turnover chassis is provided with three independently rotary sub-Revolving discs, and described sub-Revolving disc is made up of base plate and the circumference coaming plate being perpendicular to described base plate；Described multistation cable-former includes that cable-former chassis, described cable-former chassis are provided with three independently rotary unwrapping wire pallets, and described unwrapping wire pallet includes tray substrate and is perpendicular to the circumference coaming plate of described tray substrate.
Submarine cable multistation process units the most according to claim 1, it is characterised in that described sub-Revolving disc and described unwrapping wire pallet are provided with independent power traction and receive winding displacement arm.
Submarine cable multistation process units the most according to claim 1, it is characterised in that described turnover chassis and mounted thereto three sub-Revolving discs are all respectively provided with respective driving motor and electrical speed regulation control yarn system.
Submarine cable multistation process units the most according to claim 1, it is characterised in that described cable-former chassis and mounted thereto three unwrapping wire pallets are all respectively provided with respective driving motor and electrical speed regulation control yarn system.
Submarine cable multistation process units the most according to claim 1, it is characterised in that described sub-Revolving disc is uniformly distributed on described turnover chassis along described turnover chassis circumferencial direction.
Submarine cable multistation process units the most according to claim 5, it is characterised in that described unwrapping wire pallet is uniformly distributed on described cable-former chassis along described cable-former chassis circumferencial direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610167461.7A CN105845276B (en) | 2016-03-22 | 2016-03-22 | Submarine cable multistation process units |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610167461.7A CN105845276B (en) | 2016-03-22 | 2016-03-22 | Submarine cable multistation process units |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105845276A true CN105845276A (en) | 2016-08-10 |
| CN105845276B CN105845276B (en) | 2018-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610167461.7A Active CN105845276B (en) | 2016-03-22 | 2016-03-22 | Submarine cable multistation process units |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004069359A (en) * | 2002-08-02 | 2004-03-04 | Tamagawa Seiki Co Ltd | Rotation angle detecting device |
| CN102760534A (en) * | 2012-07-17 | 2012-10-31 | 四川明星电缆股份有限公司 | Method for preparing photoelectric composite submarine cable |
| CN204038787U (en) * | 2014-06-04 | 2014-12-24 | 安徽华宇电缆集团有限公司 | A kind of cable drum |
| CN105139966A (en) * | 2015-08-25 | 2015-12-09 | 万达集团股份有限公司 | Multi-functional vertical type twisting and untwisting cable forming machine |
| CN105161207A (en) * | 2015-07-08 | 2015-12-16 | 中天科技海缆有限公司 | Composite combined armored composite rosslinked polyethylene insulation steel band and steel wire fiber submarine cable |
-
2016
- 2016-03-22 CN CN201610167461.7A patent/CN105845276B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004069359A (en) * | 2002-08-02 | 2004-03-04 | Tamagawa Seiki Co Ltd | Rotation angle detecting device |
| CN102760534A (en) * | 2012-07-17 | 2012-10-31 | 四川明星电缆股份有限公司 | Method for preparing photoelectric composite submarine cable |
| CN204038787U (en) * | 2014-06-04 | 2014-12-24 | 安徽华宇电缆集团有限公司 | A kind of cable drum |
| CN105161207A (en) * | 2015-07-08 | 2015-12-16 | 中天科技海缆有限公司 | Composite combined armored composite rosslinked polyethylene insulation steel band and steel wire fiber submarine cable |
| CN105139966A (en) * | 2015-08-25 | 2015-12-09 | 万达集团股份有限公司 | Multi-functional vertical type twisting and untwisting cable forming machine |
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| Publication number | Publication date |
|---|---|
| CN105845276B (en) | 2018-04-06 |
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