CN105841952B - A kind of connector durability auto testing instrument and method of testing - Google Patents
A kind of connector durability auto testing instrument and method of testing Download PDFInfo
- Publication number
- CN105841952B CN105841952B CN201610364142.5A CN201610364142A CN105841952B CN 105841952 B CN105841952 B CN 105841952B CN 201610364142 A CN201610364142 A CN 201610364142A CN 105841952 B CN105841952 B CN 105841952B
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- Prior art keywords
- low
- hollow shaft
- speed motor
- connector
- connector plug
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The invention discloses a kind of connector durability auto testing instrument and method of testing, the plug and socket that the tester connects device by the design of fixture is respectively placed on hollow shaft DC low-speed motor and torque spanner, torque spanner is fixed, controller control hollow shaft DC low-speed motor speed, steering and the controller of start-stop time, rotary encoder can detect hollow shaft DC low-speed motor and rotate the number of turns and to feed back to controller;The rotation of stipulated number, fixing speed, prescribed direction can be realized by setting hollow shaft DC low-speed motor, the rotation of connector plug six square nuts is driven, so as to reach the engagement and separation of connector plug and socket stipulated number;This tester can realize that the process that connector rotation is plugged together and separated is automatically performed, while carry out accurate metering, exclude influence of the human factor to experiment, and whole test realizes automation.
Description
Technical field
The invention belongs to connector test technical field, and in particular to a kind of connector durability auto testing instrument and test
Method.
Background technology
In order to examine the multinomial performance of connector, connector needs to be required according to standard after producing, and carries out multinomial
Experiment, the endurancing of connector is exactly one therein, it is desirable to which what connector was subjected to plugging together and separating as defined in standard follows
Ring number, general connector cycle-index is 500 times at present, even more more according to different use occasions.Connect for screw-type
The connector that connects is tightened with torque spanner, then separated, this process needs to repeat 500 times, it is necessary to headstock is docked.At present this
By being accomplished manually, completing 500 connection separation at least needs three, four hours, is wasted time and energy for operating personnel for item experiment,
This experiment is affected for repeatability in addition, the problems such as artificial fatigue, counting error and maloperation be present, the result of experiment is by artificial
Factor has a great influence.
The content of the invention
In order to solve the artificial multinomial problem for carrying out endurancing, it is an object of the invention to provide a kind of connector is resistance to
Long property auto testing instrument and method of testing, the process that connector is screwed and separated is completed by the tester, while is accurately counted
Number, excludes influence of the human factor to experiment, and whole experiment realizes automation.
To achieve these goals, the technical solution adopted by the present invention is:
A kind of connector durability auto testing instrument, including hollow shaft DC low-speed motor 2, it is low to be arranged on hollow shaft direct current
Rotary encoder 3 on speed motor 2,2 turns of control hollow shaft DC low-speed motor being connected with hollow shaft DC low-speed motor 2
The controller 4 of speed, steering and start-stop time, the touch-screen 5 being connected with controller 4, rotary encoder 3 are connected with controller 4, in
Mandrel 7 is placed in the endoporus of hollow shaft DC low-speed motor 2, fixed, and interior base 8 is connected with central shaft 7, and interior base 8 is opened
There is endoporus to be used for the lower end for placing connector plug 12, spring 9 is placed between the lower end of connector plug 12 and central shaft 7;Also wrap
Down fixing rack 1 is included, the elevating lever 14 being arranged on down fixing rack 1, the torque spanner 11 being fixed on elevating lever 14;Control
Device 4 controls the lifting of elevating lever 14, and connector body 13 is fixed on the driving end of torque spanner 11, and spring 9 is connector
Plug 12 and connector body 13 provide thrust to inserting;Base 6 is fixed on hollow shaft DC low-speed motor 2, fixed on base 6
Six square sockets 10 in having, interior six square socket 10 is adapted with the six square nuts size of connector plug 12, when hollow shaft DC low-speed
The six square nuts of base 6, interior six square socket 10 and connector plug 12 are driven to be rotated when motor 2 rotates, connector plug
12 and the inserted position of connector body 13 alignment;
The method of testing of the connector durability auto testing instrument, operating personnel are on touch-screen 5 to testing every time
Rotating cycle, rotary speed and screw number and set, controller 4 controls rotating speed, steering and the start and stop of DC low-speed motor 2
Time;The connector body 13 for needing to test is arranged on the driving end of torque spanner 11 during experiment, interior base 8 and central shaft
After 7 tighten, spring 9 is put into, places into connector plug 12, interior six square socket 10 is then enclosed on the side's spiral shell of connector plug 12 6
Female outside, is screwed on base 6;After connector body 13 and connector plug 12 are aligned, elevating lever 14 drives
Torque spanner 11 declines a segment distance under the control of controller 4 so that spring 9 is in compressive state, and spring 9 will carry after compressing
The thrust fed to, it is that connector body 13 and connector plug 12 to inserting provide thrust;During work, start button is pressed,
Base 6 rotates in company with hollow shaft DC low-speed motor 2, and rotary encoder 3 detects the rotation circle of hollow shaft DC low-speed motor 2
Number, controller 4 is fed back to by transmission line by above-mentioned signal;The rotate counterclockwise first of hollow shaft DC low-speed motor 2, which reaches, to be set
The fixed number of turns, stop, then hollow shaft DC low-speed motor 2 is rotated clockwise to the circle of setting under the control of control system 4
Number, stop, repeating above-mentioned steps;Because interior six square socket 10 is fixed on base 6, six side's spiral shells of connector plug 12 are driven
Mother rotates with hollow shaft DC low-speed motor 2, is then that simulation people will when hollow shaft DC low-speed 2 rotate counterclockwise of motor
Connector plug 12 and connector body 13 rotate the process plugged together with torque spanner 11, when hollow shaft DC low-speed motor 2 is suitable
When hour hands rotate, then be simulation people with torque spanner 11 by the process of connector plug 12 and the rotating separation of connector body 13;
The number of turns that hollow shaft DC low-speed motor 2 rotates and reverse reach setting screw separation number after, at this moment connector plug 12
The rotation that setting number is also just completed with connector body 13 is plugged together and separated, and elevating lever 14 drives torque spanner 11 to rise,
Experiment is completed.
Compared to the prior art the present invention, has the following advantages that:
Automation, the standardization of connector endurancing are realized, operating personnel are solved to releasing from heavy experiment
Come, exclude influence of the human factor to experiment, improve the accuracy of experiment.
Brief description of the drawings
Fig. 1 is tester working state figure of the present invention.
Fig. 2 is the partial enlarged drawing of the present invention.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.
As depicted in figs. 1 and 2, controller 4 is connected with touch-screen 5 so that the rotation that operating personnel can be to testing every time
The number of turns, rotary speed and screw number and set.Controller 4 is connected with hollow shaft DC low-speed motor 2 by wire, can be with
Control rotating speed, steering and the start-stop time of hollow shaft DC low-speed motor 2.The connector body 13 for needing to test is pacified during experiment
On the driving end of torque spanner 11, after interior base 8 is tightened with central shaft 7, spring 9 is put into, places into connector plug 12,
Then interior six square socket 10 is enclosed on to the outside of the six square nuts of connector plug 12, be screwed on base 6.By connector
After socket 13 and connector plug 12 are aligned, elevating lever 14 drive torque spanner 11 decline under the control of controller 4 one section away from
From so that spring 9 is in compressive state, and spring 9 will provide upward thrust after compressing, and be inserted for connector body 13 and connector
First 12 docking provides thrust.During work, start button is pressed, base 6 rotates in company with hollow shaft DC low-speed motor 2, rotation
Encoder 3 detects the rotating cycle of hollow shaft DC low-speed motor 2, and above-mentioned signal is fed back into controller 4 by transmission line;It is empty
The rotate counterclockwise first of mandrel DC low-speed motor 2 reaches the number of turns of setting, stops, then hollow shaft DC low-speed motor 2 exists
The number of turns of setting is rotated clockwise under the control of control system 4, stops, repeating above-mentioned steps;Due to interior six square socket 10
On base 6, the six square nuts of connector plug 12 can be driven as hollow shaft DC low-speed motor 2 rotates, when hollow
Then it is that connector plug 12 and connector body 13 are used torque spanner by simulation people during axle DC low-speed 2 rotate counterclockwise of motor
The process that 11 rotations plug together, then it is that simulation people will even with torque spanner 11 when hollow shaft DC low-speed motor 2 turns clockwise
Connect the process of device plug 12 and the rotating separation of connector body 13;The number of turns that hollow shaft DC low-speed motor 2 rotates and reverse arrives
Up to setting screw separation number after, at this moment connector plug 12 and connector body 13 also just complete setting number rotation
Plug together and separate, elevating lever 14 drives torque spanner 11 to rise, and experiment is completed.
Because connector plug 12 and connector body 13 are during rotation plugs together and separates, the meeting of connector plug 12
Move up and down a segment distance, so in design during six square sockets 10, interior six square socket will have enough height, ensure connector
The six square nuts of plug 12 are stuck in interior six square sockets all the time.
Purpose using torque spanner is to ensure that connector plug 12 and socket 13 reach standard regulation when rotation plugs together
Screw-down torque requirement.
Claims (1)
- A kind of 1. connector durability auto testing instrument, it is characterised in that:Including hollow shaft DC low-speed motor (2), it is arranged on Rotary encoder (3) on hollow shaft DC low-speed motor (2), the control being connected with hollow shaft DC low-speed motor (2) are hollow Axle DC low-speed motor (2) rotating speed, steering and the controller of start-stop time (4), the touch-screen (5) being connected with controller (4), rotation Turn encoder (3) to be able to detect that the rotating cycle of hollow shaft DC low-speed motor (2) and feed back to above- mentioned information connected Controller (4), central shaft (7) is placed in the endoporus of hollow shaft DC low-speed motor (2), fixed, interior base (8) and center Axle (7) is connected, and interior base (8) is provided with the lower end that endoporus is used to place connector plug (12), the lower end of connector plug (12) Spring (9) is placed between central shaft (7);Also include down fixing rack (1), the elevating lever being arranged on down fixing rack (1) (14) torque spanner (11), being fixed on elevating lever (14);The lifting of controller (4) control elevating lever (14), connector are inserted Seat (13) is fixed on the driving end of torque spanner (11), and spring (9) is that connector plug (12) and connector body (13) are right Insert and thrust is provided;Base (6) is fixed on hollow shaft DC low-speed motor (2), and interior six square sockets are fixed with base (6) (10), interior six square socket (10) is adapted with connector plug (12) six square nuts size, when hollow shaft DC low-speed motor (2) The six square nuts of base (6), interior six square socket (10) and connector plug (12) are driven to be rotated during rotation, connector plug (12) it is aligned with connector body (13) inserted position;The method of testing of the connector durability auto testing instrument, rotation of the operating personnel on touch-screen (5) to testing every time Number, the rotary speed of turn-taking and screw number and set, the rotating speed of controller (4) control hollow shaft DC low-speed motor (2), turn To and the start-stop time;The connector body (13) for needing to test is arranged on the driving end of torque spanner (11) during experiment, it is interior After base (8) is tightened with central shaft (7), spring (9) is put into, places into connector plug (12), then six square sockets by (10) outside of connector plug (12) six square nuts is enclosed on, is screwed on base (6);By connector body (13) and Connector plug (12) alignment after, elevating lever (14) drive torque spanner (11) under the control of controller (4) decline one section away from From so that spring (9) is in compressive state, and upward thrust will be provided after spring (9) compression, for connector body (13) and even Connect device plug (12) provides thrust to inserting;During work, start button is pressed, base (6) is in company with hollow shaft DC low-speed motor (2) rotate, the rotating cycle of rotary encoder (3) detection hollow shaft DC low-speed motor (2) is simultaneously converted to electric impulse signal, leads to Cross transmission line and the electric impulse signal is fed back into controller (4);Hollow shaft DC low-speed motor (2) rotate counterclockwise first reaches The number of turns of setting, stop, then hollow shaft DC low-speed motor (2) is rotated clockwise to setting under the control of controller (4) The number of turns, stop, repeating above-mentioned steps;Because interior six square socket (10) is fixed on base (6), connector plug is driven (12) six square nuts rotate with hollow shaft DC low-speed motor (2), when hollow shaft DC low-speed motor (2) rotate counterclockwise When, then it is to simulate the process that people plugs together connector plug (12) and connector body (13) with torque spanner (11) rotation, when When hollow shaft DC low-speed motor (2) turns clockwise, then be simulation people with torque spanner (11) by connector plug (12) and The process of connector body (13) rotating separation;The number of turns that hollow shaft DC low-speed motor (2) rotates and reverse reaches setting Screw separation number after, at this moment connector plug (12) and connector body (13) also just complete set number rotation plug together And separation, elevating lever (14) drive torque spanner (11) to rise, experiment is completed.
Priority Applications (1)
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CN201610364142.5A CN105841952B (en) | 2016-05-27 | 2016-05-27 | A kind of connector durability auto testing instrument and method of testing |
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CN201610364142.5A CN105841952B (en) | 2016-05-27 | 2016-05-27 | A kind of connector durability auto testing instrument and method of testing |
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CN105841952A CN105841952A (en) | 2016-08-10 |
CN105841952B true CN105841952B (en) | 2018-01-23 |
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CN201610364142.5A Expired - Fee Related CN105841952B (en) | 2016-05-27 | 2016-05-27 | A kind of connector durability auto testing instrument and method of testing |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102043615B1 (en) * | 2018-03-28 | 2019-12-02 | 강원대학교산학협력단 | Testing device for repeated load of torque wrench |
CN110487528A (en) * | 2019-08-23 | 2019-11-22 | 格力电器(武汉)有限公司 | The test device and its test method of socket mechanical life |
CN116990556B (en) * | 2023-09-26 | 2023-12-01 | 深圳市微特精密科技股份有限公司 | Automated LCR research and development test fixture |
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JP2007256087A (en) * | 2006-03-23 | 2007-10-04 | Bridgestone Flowtech Corp | Inspection equipment |
RU2363868C1 (en) * | 2007-11-26 | 2009-08-10 | Открытое акционерное общество "ГАЗ" (ОАО "ГАЗ") | Method of threaded connection gripping of bearing units and device for its implementation |
CN102581096A (en) * | 2012-03-06 | 2012-07-18 | 常州市宝顿电子机械有限公司 | Manufacturing device and method of screw thread of fluid connector interface |
CN203572644U (en) * | 2013-11-01 | 2014-04-30 | 上海亚虹模具股份有限公司 | Simple rotation durability testing tool |
CN103808579A (en) * | 2014-02-13 | 2014-05-21 | 西北工业大学 | Experimental apparatus for accelerated wear of fastening bolt of ceiling fan suspender |
CN104949827A (en) * | 2015-06-06 | 2015-09-30 | 徐玲琍 | Torque and rotating speed testing device |
CN205785783U (en) * | 2016-05-27 | 2016-12-07 | 陕西华达科技股份有限公司 | A kind of adapter durability auto testing instrument |
-
2016
- 2016-05-27 CN CN201610364142.5A patent/CN105841952B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007256087A (en) * | 2006-03-23 | 2007-10-04 | Bridgestone Flowtech Corp | Inspection equipment |
RU2363868C1 (en) * | 2007-11-26 | 2009-08-10 | Открытое акционерное общество "ГАЗ" (ОАО "ГАЗ") | Method of threaded connection gripping of bearing units and device for its implementation |
CN102581096A (en) * | 2012-03-06 | 2012-07-18 | 常州市宝顿电子机械有限公司 | Manufacturing device and method of screw thread of fluid connector interface |
CN203572644U (en) * | 2013-11-01 | 2014-04-30 | 上海亚虹模具股份有限公司 | Simple rotation durability testing tool |
CN103808579A (en) * | 2014-02-13 | 2014-05-21 | 西北工业大学 | Experimental apparatus for accelerated wear of fastening bolt of ceiling fan suspender |
CN104949827A (en) * | 2015-06-06 | 2015-09-30 | 徐玲琍 | Torque and rotating speed testing device |
CN205785783U (en) * | 2016-05-27 | 2016-12-07 | 陕西华达科技股份有限公司 | A kind of adapter durability auto testing instrument |
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Granted publication date: 20180123 Termination date: 20190527 |