CN105841679B - A kind of apparatus and method for cartridge type steel storage tank reverse installation process squareness measurement - Google Patents
A kind of apparatus and method for cartridge type steel storage tank reverse installation process squareness measurement Download PDFInfo
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- CN105841679B CN105841679B CN201610348041.9A CN201610348041A CN105841679B CN 105841679 B CN105841679 B CN 105841679B CN 201610348041 A CN201610348041 A CN 201610348041A CN 105841679 B CN105841679 B CN 105841679B
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- tank body
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C15/00—Surveying instruments or accessories not provided for in groups G01C1/00 - G01C13/00
- G01C15/10—Plumb lines
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C15/00—Surveying instruments or accessories not provided for in groups G01C1/00 - G01C13/00
- G01C15/12—Instruments for setting out fixed angles, e.g. right angles
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Radar, Positioning & Navigation (AREA)
- Remote Sensing (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
The invention discloses a kind of apparatus and method for cartridge type steel storage tank reverse installation process squareness measurement, device includes tank body top fixture and tank body bottom fixture two parts, and two parts are connected to become entirety by steel wire, and steel wire one end is equipped with plummet;Tank body top fixture forms fixed thread plate by monolithic steel plate, and fixed thread plate upper end side is provided with a U-shaped notch, and fixed thread plate is equipped with a card line bolt;Tank body bottom fixture includes the steel plate with location control hole, and the steel plate with location control hole is equipped with coiling apparatus, and bearing is arranged below in steel plate.This method only needs set of device, you can perpendicularity deviation of the monitored over time cartridge type steel storage tank in reverse work progress, is adjusted by every two measurements with siding verticality, reduce Accumulated deviation, good control is played to final verticality.Without repeatedly setting up measuring instrument, and from site influence.
Description
Technical field
The present invention relates to the apparatus and method of squareness measurement during all kinds of cartridge type steel storage tank upside-down mountings, especially suitable for big
Type steel storage tank is when carrying out upside-down mounting, the apparatus and method of tank body thickness of slab increased squareness measurement successively from top to bottom.
Background technology
The cylindrical geometric body that cartridge type steel storage tank agent structure is mainly made of bottom plate, siding, top plate or head cover.It is all kinds of
Key link in steel storage tank or production technology, or the semisolid such as storage is inflammable and explosive, severe corrosive, strong permeability are molten
Liquid.It is very high to the requirement of steel storage tank installation accuracy due to its production technology and the particularity of storing, therefore how to ensure that steel stores up
The verticality of tank becomes the emphasis of installation accuracy control.At present, traditional installation verticality is controlled mainly by transit survey,
Need to repeatedly it measure, time-consuming, and process is very cumbersome, more important is when being measured using theodolite, cartridge type steel storage tank
Wall panel thickness from top to bottom, increases by band, and when installation is subject on the inside of siding, stepped on the outside of siding, it is difficult to accurately measure,
And it is affected by human factors greatly, is often restricted by place.
The content of the invention
In order to solve the problems in the existing technology, the present invention provides one kind and hangs down for cartridge type steel storage tank reverse installation process
The apparatus and method of straight degree measurement, overcome in the prior art cartridge type steel storage tank siding verticality be difficult to accurately measure, and by
Human factor influences the problem of big.
The technical solution adopted by the present invention is:A kind of device for cartridge type steel storage tank reverse installation process squareness measurement,
Including tank body top fixture and tank body bottom fixture two parts, two parts are connected to become entirety by steel wire, and steel wire one end is equipped with
Plummet;Tank body top fixture forms fixed thread plate by monolithic steel plate, and fixed thread plate upper end side is provided with a U-shaped notch, fixed
Filament plate is equipped with a card line bolt;Tank body bottom fixture includes the steel plate with location control hole, described with positioning control
The steel plate of drilling is equipped with coiling apparatus, and bearing is arranged below in steel plate.
The fixed thread plate thickness is 12~20mm;The U-shaped notch depth is 8~10mm, and width is 0.6~0.8mm;Institute
It is 12~20mm to state the steel plate thickness with location control hole;The steel wire diameter is 0.5mm.
The bearing of the steel plate uses pipe, H profile steel or channel steel, and length is 200~300mm.
A kind of method for cartridge type steel storage tank reverse installation process squareness measurement, includes the following steps:
(1) the top fixture and bottom fixture of above-mentioned measuring device are made, top fixture is fixed on cartridge type steel storage tank
On siding, using wire lower end band plummet, bottom fixture position is determined, bottom fixture has positioning function;
(2) coiling apparatus is fixed on the steel plate of bottom fixture upper surface, is passed through steel wire by the roller bearing of coiling apparatus
Enter U-type groove after card line bolt, rotate coiling apparatus, steel wire is hung down to bottom fixture;
(3) steel wire and plummet are naturally drooped into the location control hole of bottom fixture, stood;
(4) deviation by Steel Ruler measuring steel wire in location control hole, then carries out this deviation and specification
Compare, judge whether siding is tilted and inclined direction this side up, and the verticality of siding is adjusted with this, until reaching
Code requirement.
Tank body top fixture is fixed and is welded at first band siding the top, the tank body bottom fixture steel plate support
Fixation is welded on tank bottom.
The measuring device is arranged on the inside of steel storage tank siding.
Using two groups of measuring devices, the squareness measurement of 90 ° of both directions of tank body angle is respectively used to.
The beneficial effects of the invention are as follows:
(1) this method only needs set of device, you can monitored over time cartridge type steel storage tank hanging down during inverted construction
Straight degree deviation, is adjusted by every two measurements with siding verticality, reduces Accumulated deviation, final verticality is played very
Good control.Without repeatedly setting up measuring instrument, and from site influence.
(2) after two band siding installations are in place, line is fallen from the U-shaped card mouth of top fixture by coiling apparatus and is put down, when
When line pendant arrives at location control hole, plummet is unloaded, steel wire again installs plummet after being pierced by from location control hole.Use two
Position of the direct measuring steel wire of Steel Ruler in location control hole, you can precisely judge perpendicularity deviation value, and as mark
Standard carries out the adjustment of stave sheets, the verticality of storage tank is reached the requirement of higher.
(3) when cartridge type steel storage tank uses inverted construction technology, tank body top fixture and tank body bottom fixture are with weldering
Direct type formula is fixed, and is not required to adjust fixture position as tank body is installed, so as to can ensure that multiple squareness measurement in same side
To raising measurement accuracy.
(4) two groups of measuring devices used are arranged on the inside of steel storage tank siding in this method, reach anti-by siding protection
The effect of wind, avoids the measurement error brought by wind effect.
(5) present apparatus is simple in structure, easy to process, and processing cost is low, is adapted to apply at the construction field (site).
Brief description of the drawings
Fig. 1 is the cartridge type steel storage tank vertical survey unit layout figure of the present invention;
Fig. 2 is A-A (B-B) profile of cartridge type steel storage tank vertical survey installation drawing 1 of the present invention;
For cartridge type steel storage tank vertical survey the bottom of the device fixture upper surface of the present invention layout drawing, (i.e. C-C is cutd open Fig. 3 in Fig. 2
Face figure);
Wherein:1-measuring device, 2-fixed thread plate, 3-card line bolt, 4-tank shell, 5-tank bottom, 6-with fixed
Steel plate, 7- coiling apparatus, 8- location controls hole, the 9- steel wires of position control hole.
Embodiment
The present invention will be described in detail below in conjunction with the accompanying drawings.
As shown in Figs. 1-2, the present invention is used for the device 1 of cartridge type steel storage tank reverse installation process squareness measurement, including tank body
Top fixture and tank body bottom fixture two parts, two parts are connected to become entirety by steel wire 9, and 9 one end of steel wire is equipped with plummet;Institute
State tank body top fixture and fixed thread plate 2 is formed by monolithic steel plate, 2 upper end side of fixed thread plate is provided with a U-shaped notch, fixed thread plate 2
It is equipped with a card line bolt 3;Tank body bottom fixture includes the steel plate with location control hole, described to carry location control hole
Steel plate be equipped with coiling apparatus 7, bearing is arranged below in steel plate.
As shown in Figure 1, two sets of measuring devices are arranged in 0 ° and 90 °, or it is arranged in 180 ° and 270 °.
After first band stave sheets is installed, after having fixed top fixture, using steel wire and plummet from U-shaped card mouth center
Hang down, steel wire is the center such as Fig. 2 in location control hole.
As shown in figure 3, the radius R in location control hole is determined that cartridge type steel storage tank is according to specification pair by specification
It is mostly 4H/1000 in the deviation of verticality and is not more than 30mm.Illustrate so that certain tank body highly reaches 40m as an example, using radius R=
The location control hole of 30mm.And positioning sample punching is stamped on the four corners of the world direction in location control hole.
Vertical survey is carried out in two steps:Substep is carried out with the H (tank skin height) of critical altitude 4H/1000=30:
1st, when siding setting height(from bottom) is less than H, judged by deviation of the measuring steel wire in location control hole, be
It is no to need to adjust.If necessary to adjust, using position of two direct measuring steel wires of Steel Ruler in location control hole, water is read
Square to deviation X, vertical direction deviation Y value can judgment bias direction and deviation, be adjusted.
2nd, when siding setting height(from bottom) is more than H, by observing steel wire whether inside location control hole, you can judge whether
Need to adjust.If steel wire encounters the hole wall in location control hole, improved using coiling apparatus to the fixture steel plate of bottom
2mm or so, measurement and positioning control hole center to the distance of plummet bottom, judges outgoing direction, is adjusted.
Cartridge type steel storage tank squareness measurement construction technology implementation:
This method is described further with reference to Fig. 2 cartridge type steel storage tank vertical survey devices, to its implementation and behaviour
Done as process with explanation:
The first step:Top clamp and bottom clamp are made, top clamp is installed to 0 ° of side of first band siding upper end
On bit line, using preprepared steel wire plummet, have from the U-shaped card on top and steel wire plummet hangs down, determine location control
Hole center, using high-accuracy water leveling ruler to bottom fixture base levelling, fixes top, bottom fixture.
Second step:Coiling apparatus is fixed on the steel plate of bottom fixture upper surface, by the roller bearing of coiling apparatus by steel wire
By entering U-type groove after card silk bolt, coiling apparatus is rotated, steel wire is hung down to bottom fixture.
3rd step:Steel wire and plummet are naturally drooped into the location control hole of bottom fixture, stood.
4th step:Deviation of the measuring steel wire in location control hole is measured by Steel Ruler, then by this deviation with
Specification is compared, and judges whether siding is tilted and inclined direction this side up, and the verticality of siding is adjusted with this,
Until reaching code requirement.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (5)
1. a kind of device for cartridge type steel storage tank reverse installation process squareness measurement, it is characterised in that including tank body top card
Tool and tank body bottom fixture two parts, two parts are connected to become entirety by steel wire, and steel wire one end is equipped with plummet;The tank body top
End fixture forms fixed thread plate by monolithic steel plate, and fixed thread plate upper end side is provided with a U-shaped notch, and fixed thread plate is equipped with a card line
Bolt;Tank body bottom fixture includes the steel plate with location control hole, and the steel plate with location control hole is equipped with
Bearing is arranged below in coiling apparatus, steel plate;The fixed thread plate thickness is 12~20mm;The U-shaped notch depth is 8~10mm,
Width is 0.6~0.8mm;The steel plate thickness with location control hole is 12~20mm;The steel wire diameter is 0.5mm,
The bearing of the steel plate uses pipe, H profile steel or channel steel, and length is 200~300mm.
A kind of 2. method for cartridge type steel storage tank reverse installation process squareness measurement, it is characterised in that include the following steps:
(1) the top fixture and bottom fixture of measuring device described in claim 1 are made, top fixture is fixed on cartridge type steel
On stave sheets, using wire lower end band plummet, bottom fixture position is determined, bottom fixture has positioning function;
(2) coiling apparatus is fixed on the steel plate of bottom fixture upper surface, steel wire is passed through by card line by the roller bearing of coiling apparatus
Enter U-type groove after threaded screw fasteners, rotate coiling apparatus, steel wire is hung down to bottom fixture;
(3) steel wire and plummet are naturally drooped into the location control hole of bottom fixture, stood;
(4) deviation by Steel Ruler measuring steel wire in location control hole, then this deviation is compared with specification,
Judge whether siding is tilted and inclined direction this side up, and the verticality of siding is adjusted with this, until reaching specification
It is required that.
3. it is used for the method for cartridge type steel storage tank reverse installation process squareness measurement according to claim 2, it is characterised in that institute
State the fixture fixation of tank body top to be welded at first band siding the top, the tank body bottom fixture steel plate support is fixed and is welded in
On tank bottom.
4. it is used for the method for cartridge type steel storage tank reverse installation process squareness measurement according to claim 2, it is characterised in that institute
Measuring device is stated to be arranged on the inside of steel storage tank siding.
5. it is used for the method for cartridge type steel storage tank reverse installation process squareness measurement according to claim 2, it is characterised in that adopt
With two groups of measuring devices, the squareness measurement of 90 ° of both directions of tank body angle is respectively used to.
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106516982B (en) * | 2016-10-21 | 2018-02-13 | 中国化学工程第六建设有限公司 | The lifting system and application method of upside-down construction storage tank |
CN113175920B (en) * | 2021-04-15 | 2022-10-14 | 山东核电有限公司 | Perpendicularity adjusting method for AP1000 reloading machine sleeve |
CN114234311B (en) * | 2021-12-13 | 2024-02-27 | 山西建筑工程集团有限公司 | Installation method of cold accumulation tank |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6171029B1 (en) * | 1997-05-12 | 2001-01-09 | Mcgill Milton D. | Method and apparatus for retrofitting underground storage tanks with a containment sump |
CN101446143A (en) * | 2008-11-21 | 2009-06-03 | 新疆石油工程建设有限责任公司 | Wind-proof device used in inverted construction of large-size storage tanks and application method thereof |
CN205785225U (en) * | 2016-05-24 | 2016-12-07 | 中冶天工集团天津有限公司 | A kind of device for cartridge type steel storage tank reverse installation process squareness measurement |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CA2893532A1 (en) * | 2012-12-12 | 2014-06-19 | Greenco Water Pty Ltd | Modular tanks |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6171029B1 (en) * | 1997-05-12 | 2001-01-09 | Mcgill Milton D. | Method and apparatus for retrofitting underground storage tanks with a containment sump |
CN101446143A (en) * | 2008-11-21 | 2009-06-03 | 新疆石油工程建设有限责任公司 | Wind-proof device used in inverted construction of large-size storage tanks and application method thereof |
CN205785225U (en) * | 2016-05-24 | 2016-12-07 | 中冶天工集团天津有限公司 | A kind of device for cartridge type steel storage tank reverse installation process squareness measurement |
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