CN105841641A - Laser triangulation method-based three-dimensional measuring instrument and flatness detection method - Google Patents

Laser triangulation method-based three-dimensional measuring instrument and flatness detection method Download PDF

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Publication number
CN105841641A
CN105841641A CN201610399138.2A CN201610399138A CN105841641A CN 105841641 A CN105841641 A CN 105841641A CN 201610399138 A CN201610399138 A CN 201610399138A CN 105841641 A CN105841641 A CN 105841641A
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CN
China
Prior art keywords
product
laser
measuring instrument
checked
control system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610399138.2A
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Chinese (zh)
Inventor
李景星
于辰起
张相春
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DONGGUAN SUNRISE AUTOMATION Co Ltd
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DONGGUAN SUNRISE AUTOMATION Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DONGGUAN SUNRISE AUTOMATION Co Ltd filed Critical DONGGUAN SUNRISE AUTOMATION Co Ltd
Priority to CN201610399138.2A priority Critical patent/CN105841641A/en
Publication of CN105841641A publication Critical patent/CN105841641A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/30Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces

Abstract

The invention discloses a laser triangulation method-based three-dimensional measuring instrument. The laser triangulation method-based three-dimensional measuring instrument includes a laser device, an acquisition device, a movement device, a total control system and three-dimensional analysis processing software embedded in the total control system; the laser device and the acquisition device are fixedly arranged on the movement device; and the laser device, the acquisition device and a fixture for a product to be detected are arranged in a three-point manner. The invention also discloses a laser triangulation method three-dimensional measuring instrument-based flatness detection method. According to the laser triangulation method-based 3D measuring instrument and the flatness detection method of the invention, the laser device, the acquisition device and the movement device are highly integrated in the measuring instrument, and therefore, a scanning range can be set flexibly, and the measuring instrument can be compatible with the detection of products in various sizes; scanning and image acquisition are performed on the product to be detected through the laser device and the acquisition device; the three-dimensional analysis processing software analyzes and combines acquired data and generates the three-dimensional model information of the product to be detected and marks and distinguishes the relative height information of the surface of the product element by using different colors; and the three-dimensional analysis processing software analyzes and measures the above image information.

Description

A kind of based on laser triangulation 3D measuring instrument and measurement method of planeness
Technical field
The present invention relates to detection technique field, be specifically related to a kind of for product element based on laser triangulation Method 3D measuring instrument and measurement method of planeness.
Background technology
In today of commercial production modernization, current mobile terminal Products integration degree is more and more higher, moves Used by dynamic end product connector construction become increasingly complex, such as phonecard used on mobile phone with deposit What card storage shared three selects two adapters, mobile phone charging and the high-speed multifunctional adapter (USB of data interaction Type-C), these adapters the most necessarily needed to detect all welding foots of adapter before attachment to mainboard Flatness;Because much more especially this kind of adapter welding foot and is multilamellar arrangement, use conventional planar inspection The method surveyed can only detect the leg of outer layer, it is impossible to the quality of the good product of 100% management and control;And use 3 times Unit's detector detects, and its speed cannot meet the demand of large-scale production the most slowly.Below also having simultaneously Not enough:
1, artificial degree of dependence is high, needs very skilled operator to operate.
That 2, cannot accomplish product data reviews the visualization analyzed with product quality, affects product quality.
3, precision cannot ensure.
Summary of the invention
In view of above-mentioned, it is an object of the invention to, it is provided that a kind of safe, reliable, efficient, quick, accurate Really, for the method detected based on laser triangulation 3D measuring instrument and flatness of product element, specifically Being applied to precision connector, profiled piece, the overall size of handware is measured, difference in height is measured, smooth Degree is measured and character recognition detection.
For achieving the above object, the technical solution adopted in the present invention is:
A kind of based on laser triangulation 3D measuring instrument, including laser aid, harvester, telecontrol equipment, General control system and the edge analysis being embedded in general control system process software;Laser aid, collection Device is fixedly arranged on telecontrol equipment, and wherein laser aid, harvester, product tool to be checked are at 3 and set Putting, laser aid and product tool to be checked are for being vertically arranged, and harvester and product tool to be checked are angle A is obliquely installed, and angle of inclination a is 35~50 degree;Control system is connected with said apparatus respectively and controls Its duty.
Telecontrol equipment includes driver, slide track seat, slide block, driving motor, described driver, slide track seat Be arranged at installation big plate on, slide block, drive motor be arranged on slide track seat, drive motor by screw mandrel with Slide block connects and controls its kinestate.
Laser aid includes industrial lasers mounting seat, industrial lasers, and industrial lasers is arranged at industrial lasers peace On dress seat, industrial lasers mounting seat is arranged on installing plate.
Harvester includes industrial camera mounting seat, industrial camera, industrial lens, industrial lens, industry Camera is arranged in industrial camera mounting seat, and industrial camera mounting seat is arranged on installing plate, and it is in work The rear of industry laser mounting seat.
A kind of measurement method of planeness based on laser triangulation 3D measuring instrument, it comprises the steps:
(1) laser aid, is used for scanning product to be checked, and this laser aid and product to be checked are for being vertically arranged;
(2) harvester, is used for gathering product image to be checked, this harvester and product to be checked, laser Device is 3 settings;
(3) telecontrol equipment, is used for controlling the kinestate of laser aid, harvester;
(4) general control system, is used for controlling each duty of said apparatus, this general control system It is embedded in a three dimensional analysis and processes software;
(5) general control system starts the entrance readiness of each device, is placed on tool by product to be checked, According to product size to be checked, setting movement locus on general control system, general control system is to telecontrol equipment Sending and perform order, telecontrol equipment receives the execution order that general control system sends, according to movement locus Do along the line of production to be checked and move back and forth, laser aid, harvester telecontrol equipment transmit under to be checked Product three-dimensional is scanned gathering, and covering product to be checked launched in device by laser aid, harvester Straight rays and cover the oblique line light of product to be checked;Laser aid, harvester are by scanning collection Data send to interpretation software, interpretation software the altitude information gathered is carried out high speed analysis and Synthesis processes, and interpretation software uses edge analysis, gaussian filtering and linear interpolation algorithm, and generation is treated The high-precision surface threedimensional model image of inspection product, general control system screen demonstrates current production surface Threedimensional model image, it is relative that this surface three dimension model image distinguishes product element surface with each color mark Elevation information, interpretation software is analyzed by above-mentioned image information and measures the height of each characteristic point Numerical value, then analyzes software and can automatically build three-dimensional references plane, finally calculate each characteristic point and put down to benchmark The flatness information in face, interpretation software can also carry out conventional two to surface three dimension model image simultaneously Dimension data is analyzed and detection, including conventional edge extracting, geometry character detection and pattern recognition.
The invention have the benefit that
The present invention provides a kind of safe, reliable, efficient, quick, accurate, for product element based on Laser triangulation 3D measuring instrument and measurement method of planeness, be applied particularly to precision connector, profiled piece, The overall size measurement of handware, difference in height measurement, roughness measurement and character recognition detection.
The present invention uses Highgrade integration, and laser aid, harvester, telecontrol equipment are integrated into measurement In instrument, laser aid, harvester, detection tool are 3 settings, and sweep limits can be arranged flexibly, The detection of compatible all kinds of big miscellaneous goods, by laser aid, harvester product to be checked is scanned with Image acquisition, the data gathered are analyzed and synthesize, can generate with 1~2 second by interpretation software Product 3D model information to be checked also distinguishes product element surface relative altitude information with each color mark, Interpretation software is analyzed by above-mentioned image information and measures.
For more clearly illustrating architectural feature and effect of the present invention, real with concrete below in conjunction with the accompanying drawings Execute example to be described in detail.
Accompanying drawing explanation
Fig. 1 is the perspective view of 3D measuring instrument of the present invention;
Fig. 2 is one of decomposition assembling structural representation of 3D measuring instrument of the present invention;
Fig. 3 is one of decomposition assembling structural representation of 3D measuring instrument of the present invention;
In figure: 1, install big plate 2, access port 3, driver 4, slide track seat 4.1, slide block 4.2, Drive motor 5, installing plate 6, industrial camera 7, industrial camera mounting seat 8, industrial lens 9, outer Cover 10, industrial lasers 11, industrial lasers mounting seat 12, laser aid 13, harvester 14, fortune Dynamic device.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the present invention, and It is not all, of embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art are not doing Go out the every other embodiment obtained under creative work premise, broadly fall into the scope of protection of the invention.
Refer to accompanying drawing 1~3, the present embodiment based on laser triangulation 3D measuring instrument, fill including laser Put 12, harvester 13, telecontrol equipment 14, general control system and be embedded in general control system Edge analysis processes software;Laser aid 12, harvester 13 are fixedly arranged on telecontrol equipment 14, wherein Laser aid 12, harvester 13, product tool to be checked are 3 settings, and control system is respectively with above-mentioned Device connects and controls its duty.
Specifically, laser aid 12 and product tool to be checked for being vertically arranged, harvester 13 with treat Inspection product tool is that angle a is obliquely installed, and it is optimal that this angle of inclination a is 35~50 degree.
Telecontrol equipment 14 includes driver 3, slide track seat 4, slide block 4.1, drives motor 4.2, driver 3, slide track seat 4 be arranged at installation big plate 1 on, the big plate of this installation 1 be provided with access port 2 and with this peace Fill the outer housing 9 that big plate 1 matches;Slide block 4.1, driving motor 4.2 are arranged on slide track seat 4, drive Motor 4.2 and slide block 4.1 are connected by screw mandrel and control its kinestate.
Laser aid 12 includes industrial lasers mounting seat 11, industrial lasers 10, and industrial lasers 10 is arranged at In industrial lasers mounting seat 11, industrial lasers mounting seat 11 is arranged on installing plate 5.
Harvester 13 includes industrial camera mounting seat 7, industrial camera 6, industrial lens 8, industry mirror 8, industrial camera 6 is arranged in industrial camera mounting seat 7, and industrial camera mounting seat 7 is arranged at peace On dress plate 5, it is in the rear of industrial lasers mounting seat 11.
A kind of measurement method of planeness based on laser triangulation 3D measuring instrument, comprises the steps:
(1) laser aid 12, are used for scanning product to be checked, and this laser aid 12 is vertical with product to be checked Straight setting;
(2) harvester 13, are used for gathering product image to be checked, this harvester 13 and product to be checked, Laser aid 12 is 3 settings;
(3) telecontrol equipment 14, are used for controlling laser aid 12, the kinestate of harvester 13;
(4) general control system, is used for controlling each duty of said apparatus, this general control system It is embedded in and processes software in an edge analysis;
(5) general control system starts the entrance readiness of each device, is placed on tool by product to be checked, According to product size to be checked, setting movement locus on general control system, general control system is to telecontrol equipment 14 transmissions perform order, and telecontrol equipment 14 receives the execution order that general control system sends, according to fortune Dynamic track does along the line of production to be checked and moves back and forth, and laser aid 12, harvester 13 are at telecontrol equipment 14 transmit under be scanned product three-dimensional to be checked gathering, laser aid 12, in device, launch covering The hyperfine laser rays of product to be checked;Scanning collection data are sent by laser aid 12, harvester 13 To interpretation software, the altitude information gathered is entered interpretation software high speed analysis and synthesis processes, Interpretation software uses edge analysis, gaussian filtering and linear interpolation algorithm, generates the height of product to be checked Precision surface three-dimensional model diagram picture, general control system screen demonstrates current production surface three dimension illustraton of model Picture, this surface three dimension model image marks with each color and distinguishes product element surface relative altitude information, Interpretation software is analyzed and measures the height number of each characteristic point by above-mentioned image information, then Analyze software and can automatically build three-dimensional references plane, finally calculate each characteristic point flatness to datum plane Information.
The above, be only presently preferred embodiments of the present invention, not the present invention is made any in form Restriction.Any those of ordinary skill in the art, without departing under technical solution of the present invention ambit, Technical solution of the present invention is made many possible variations by the method and the technology contents that all may utilize the disclosure above And modification, or it is revised as the Equivalent embodiments of equivalent variations.Therefore it is every without departing from technical solution of the present invention Content, the equivalence change made according to the shape of the present invention, structure and principle, the present invention all should be covered by Protection domain in.

Claims (8)

1. one kind based on laser triangulation 3D measuring instrument, it is characterised in that include laser aid, collection Device, telecontrol equipment, general control system and the three dimensional analysis being embedded in general control system process software; Described laser aid, harvester are fixedly arranged on telecontrol equipment, wherein laser aid, harvester, treat Inspection product tool is 3 settings, and described control system is connected with said apparatus respectively and controls its work shape State.
The most according to claim 1 based on laser triangulation 3D measuring instrument, it is characterised in that institute Stating telecontrol equipment and include driver, slide track seat, slide block, driving motor, described driver, slide track seat set Being placed on the big plate of installation, described slide block, driving motor are arranged on slide track seat, and described driving motor passes through Screw mandrel is connected with slide block and controls its kinestate.
The most according to claim 1 based on laser triangulation 3D measuring instrument, it is characterised in that institute State laser aid and include that industrial lasers mounting seat, industrial lasers, described industrial lasers are arranged at industrial lasers In mounting seat, described industrial lasers mounting seat is arranged on installing plate.
The most according to claim 1 based on laser triangulation 3D measuring instrument, it is characterised in that institute State harvester and include industrial camera mounting seat, industrial camera, industrial lens, described industrial lens, work Industry camera is arranged in industrial camera mounting seat, and described industrial camera mounting seat is arranged on installing plate, its It is in the rear of industrial lasers mounting seat.
The most according to claim 1 based on laser triangulation 3D measuring instrument, it is characterised in that institute State laser aid with product tool to be checked for being vertically arranged.
The most according to claim 1 based on laser triangulation 3D measuring instrument, it is characterised in that institute Stating harvester with product tool to be checked is that angle a is obliquely installed.
The most according to claim 1 based on laser triangulation 3D measuring instrument, it is characterised in that institute Stating angle of inclination a is 35~50 degree.
8. one kind according to based on laser triangulation 3D measuring instrument smooth one of claim 1 to 7 Suo Shu Degree detection method, it is characterised in that it comprises the steps:
(1) laser aid, is used for scanning product to be checked, and this laser aid and product to be checked are for being vertically arranged;
(2) harvester, is used for gathering product image to be checked, this harvester and product to be checked, laser Device is 3 settings;
(3) telecontrol equipment, is used for controlling the kinestate of laser aid, harvester;
(4) general control system, is used for controlling each duty of said apparatus, this general control system It is embedded in a three dimensional analysis and processes software;
(5) general control system starts the entrance readiness of each device, is placed on tool by product to be checked, According to product size to be checked, setting movement locus on general control system, general control system is to telecontrol equipment Sending and perform order, telecontrol equipment receives the execution order that general control system sends, according to movement locus Do along the line of production to be checked and move back and forth, laser aid, harvester telecontrol equipment transmit under to be checked Product three-dimensional is scanned gathering, and covering product to be checked launched in device by laser aid, harvester Straight rays and cover the oblique line light of product to be checked;Laser aid, harvester are by scanning collection Data send to interpretation software, interpretation software the altitude information gathered is carried out high speed analysis and Synthesis processes, and interpretation software uses edge analysis, gaussian filtering and linear interpolation algorithm, and generation is treated The high-precision surface threedimensional model image of inspection product, general control system screen demonstrates current production surface Threedimensional model image, it is relative that this surface three dimension model image distinguishes product element surface with each color mark Elevation information, interpretation software is analyzed by above-mentioned image information and measures the height of each characteristic point Numerical value, then analyzes software and can automatically build three-dimensional references plane, finally calculate each characteristic point and put down to benchmark The flatness information in face, interpretation software can also carry out conventional two to surface three dimension model image simultaneously Dimension data is analyzed and detection, including conventional edge extracting, geometry character detection and pattern recognition.
CN201610399138.2A 2016-06-07 2016-06-07 Laser triangulation method-based three-dimensional measuring instrument and flatness detection method Pending CN105841641A (en)

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Application Number Priority Date Filing Date Title
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107449378A (en) * 2017-07-21 2017-12-08 辽宁科技大学 A kind of test of rock surface degree of roughness and computational methods based on 3-D view
CN108225220A (en) * 2018-01-05 2018-06-29 西安交通大学 Quick high-precision orbital static track irregularity characteristic measuring system and analysis method
CN108534684A (en) * 2018-03-08 2018-09-14 上海第二工业大学 A kind of Size Measuring System and its measurement method based on Lab VIEW development platforms
CN108931213A (en) * 2018-05-07 2018-12-04 百度在线网络技术(北京)有限公司 Measurement method of planeness, device, equipment and storage medium
CN109808023A (en) * 2019-03-27 2019-05-28 南京林业大学 Air door automatic regulating device and air door control system for Solution on Air Forming Equipment
CN112051585A (en) * 2020-09-15 2020-12-08 重庆顺泰铁塔制造有限公司 Device and system for detecting quality of power transmission tower node based on laser
CN112747698A (en) * 2019-10-29 2021-05-04 复盛应用科技股份有限公司 Golf club head measuring method
CN113029035A (en) * 2021-04-02 2021-06-25 合肥中加激光技术有限公司 Three-dimensional measurement method for gantry type automobile sheet metal structural part
CN113358070A (en) * 2021-07-07 2021-09-07 苏州鑫睿益荣信息技术有限公司 Automobile brake pad flatness and pin height detection system and detection method thereof
CN116333847A (en) * 2023-04-07 2023-06-27 法兰泰克重工股份有限公司 Pit surface strickling method and pit surface strickling equipment

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WO1997025590A1 (en) * 1996-01-05 1997-07-17 Electronic Packaging Services Ltd. Co. System for measuring surface flatness using shadow moire technology
CN1277368A (en) * 1999-06-09 2000-12-20 株式会社三丰 Method for measuring sequential file generation, measuring system and storage medium
CN201425471Y (en) * 2009-04-01 2010-03-17 东莞市龙为智能机电设备有限公司 Terminal height difference detector
CN203785643U (en) * 2013-12-26 2014-08-20 东莞市兆丰精密仪器有限公司 High speed flatness detector
CN105136027A (en) * 2015-05-27 2015-12-09 华中科技大学 Online laser measuring, machining and detecting method and device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997025590A1 (en) * 1996-01-05 1997-07-17 Electronic Packaging Services Ltd. Co. System for measuring surface flatness using shadow moire technology
CN1277368A (en) * 1999-06-09 2000-12-20 株式会社三丰 Method for measuring sequential file generation, measuring system and storage medium
CN201425471Y (en) * 2009-04-01 2010-03-17 东莞市龙为智能机电设备有限公司 Terminal height difference detector
CN203785643U (en) * 2013-12-26 2014-08-20 东莞市兆丰精密仪器有限公司 High speed flatness detector
CN105136027A (en) * 2015-05-27 2015-12-09 华中科技大学 Online laser measuring, machining and detecting method and device

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107449378A (en) * 2017-07-21 2017-12-08 辽宁科技大学 A kind of test of rock surface degree of roughness and computational methods based on 3-D view
CN107449378B (en) * 2017-07-21 2019-08-20 辽宁科技大学 A kind of test of rock surface degree of roughness and calculation method based on 3-D image
CN108225220A (en) * 2018-01-05 2018-06-29 西安交通大学 Quick high-precision orbital static track irregularity characteristic measuring system and analysis method
CN108534684A (en) * 2018-03-08 2018-09-14 上海第二工业大学 A kind of Size Measuring System and its measurement method based on Lab VIEW development platforms
CN108931213A (en) * 2018-05-07 2018-12-04 百度在线网络技术(北京)有限公司 Measurement method of planeness, device, equipment and storage medium
CN109808023A (en) * 2019-03-27 2019-05-28 南京林业大学 Air door automatic regulating device and air door control system for Solution on Air Forming Equipment
CN112747698A (en) * 2019-10-29 2021-05-04 复盛应用科技股份有限公司 Golf club head measuring method
CN112051585A (en) * 2020-09-15 2020-12-08 重庆顺泰铁塔制造有限公司 Device and system for detecting quality of power transmission tower node based on laser
CN112051585B (en) * 2020-09-15 2023-11-28 重庆顺泰铁塔制造有限公司 Device and system for detecting node quality of power transmission tower based on laser
CN113029035A (en) * 2021-04-02 2021-06-25 合肥中加激光技术有限公司 Three-dimensional measurement method for gantry type automobile sheet metal structural part
CN113358070A (en) * 2021-07-07 2021-09-07 苏州鑫睿益荣信息技术有限公司 Automobile brake pad flatness and pin height detection system and detection method thereof
CN116333847A (en) * 2023-04-07 2023-06-27 法兰泰克重工股份有限公司 Pit surface strickling method and pit surface strickling equipment

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Application publication date: 20160810