CN105840591A - Filtering device adopting wave suppression, magnetization, adsorption, rotating magnetic field and centrifugation - Google Patents
Filtering device adopting wave suppression, magnetization, adsorption, rotating magnetic field and centrifugation Download PDFInfo
- Publication number
- CN105840591A CN105840591A CN201610316876.6A CN201610316876A CN105840591A CN 105840591 A CN105840591 A CN 105840591A CN 201610316876 A CN201610316876 A CN 201610316876A CN 105840591 A CN105840591 A CN 105840591A
- Authority
- CN
- China
- Prior art keywords
- module
- oil
- tube
- pipe
- filter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/041—Removal or measurement of solid or liquid contamination, e.g. filtering
Abstract
The invention relates to a filtering device adopting wave suppression, magnetization, adsorption, a rotating magnetic field and centrifugation. A filter, a U-shaped micro particle separation module, an oil return barrel and an outer barrel are arranged on a base plate in sequence; the filter, which adopts a wave suppression filter adaptive to a working condition, is connected with the U-shaped micro particle separation module; the U-shaped micro particle separation module comprises a U-shaped pipe; a temperature control module, a magnetization module, a mechanical centrifugation module, a first adsorption module, a rotating magnetic field centrifugation module, a second adsorption module and a demagnetization module are mounted on the U-shaped pipe in sequence; the U-shaped micro particle separation module is connected with the upper side of the oil return barrel through an oil return barrel oil feeding pipe; an inner barrel is arranged in the outer barrel, and is mounted on an end cover; a spiral runner is contained in the inner barrel, and is connected with the U-shaped micro particle separation module through an inner barrel oil feeding pipe; the inner barrel oil feeding pipe is positioned in the oil return barrel oil feeding pipe; a filter element is arranged on the inner wall of the inner barrel. The filtering device disclosed by the invention has multiple advantages of high filtering performance, high adaptability and integrality, long service life and the like.
Description
[technical field]
The present invention relates to a kind of hydraulic oil filter, be specifically related to a kind of use press down ripple, magnetize, adsorb, rotating excitation field
Defecator with centrifugal, belongs to technical field of hydraulic equipment.
[background technology]
Statistics both domestic and external show, the fault of hydraulic system about 70%~85% is owing to oil contamination causes
's.Solid particle is then the pollutant the most universal in oil contamination, damaging effect is maximum.The liquid caused by solid grain contamination
The pressure system failure accounts for the 70% of gross contamination fault.In particulate pollutant in hydraulic system oil liquid, metal filings accounting exists
Between 20%~70%.Adopt an effective measure the solid grain contamination filtering in fluid, be the pass of Pollution Control in Hydraulic System
Key, is also the Reliable guarantee of system safety operation.
Filter is the key element that hydraulic system filters solid grain contamination.Solid particle pollution in hydraulic oil
Thing, outside the precipitable a part of larger particles of oil removal box, filters mainly by oil-filtering apparatus.Especially high pressure filtering device, mainly
It is used for filtering the hydraulic oil of flow direction control valve and hydraulic cylinder, to protect the Hydraulic Elements of this kind of contamination resistance difference, therefore to liquid
The cleannes of force feed require higher.
But, the high pressure filter that existing hydraulic system uses has the disadvantage that (1) all kinds of Hydraulic Elements are to fluid
Cleannes require different, the size of the solid particle in fluid is the most different, for this need in hydraulic system
Diverse location install multiple dissimilar wave filter, thus bring cost and install complexity problem;(2) hydraulic system
In filter mainly use cake filtration mode, during filtration filtrate be perpendicular to filter element surface flowing, trapped solid
Microgranule forms filter cake progressive additive, and the rate of filtration is gradually reduced the most therewith until filtrate stops flowing out, and reduces filter element
Service life.
Therefore, for solving above-mentioned technical problem, the employing of a kind of innovation of necessary offer presses down ripple, magnetizes, adsorbs, rotates
Magnetic field and centrifugal defecator, to overcome described defect of the prior art.
[summary of the invention]
For solving above-mentioned technical problem, it is an object of the invention to provide a kind of strainability good, adaptability and integration
Height, service life length employing press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator.
For achieving the above object, the technical scheme that the present invention takes is: a kind of use press down ripple, magnetize, adsorb, rotating excitation field
With centrifugal defecator, it include base plate, wave filter, U-shaped separation of particles module, oil returning tube, inner core, helical flow path, filter element,
Outer barrel and end cap;Wherein, described wave filter, U-shaped separation of particles module, oil returning tube, outer barrel are sequentially placed on base plate;Described filter
Ripple device includes input pipe, shell, outlet tube, elastic thin-wall, H mode filter and cascaded H mode filter;Wherein, described input
Pipe is connected to one end of shell, and it extends in shell, itself and hydraulic oil inlet docking;Described outlet tube is connected to shell
The other end, it extends in shell, and itself and U-shaped separation of particles module are docked;Described elastic thin-wall is installed on along the radial direction of shell
In shell;Described input pipe, outlet tube and elastic thin-wall are collectively forming a two-tube slip-on filter;The axle of described elastic thin-wall
The most uniformly have some taper structure changes damping holes;Described taper structure changes damping hole is by cone shaped elastic damping hole pipe and slot apertures
Composition;Resonance series cavity volume I and parallel resonance cavity volume is formed between described elastic thin-wall and shell;Described resonance series cavity volume
The outside of I sets a resonance series cavity volume II, is inserted by a taper between described resonance series cavity volume I and resonance series cavity volume II
Pipe connects;This taper inserts pipe near input tube side;Described H mode filter is positioned at parallel resonance cavity volume, and itself and taper become knot
Structure damping hole is connected;Described cascaded H mode filter is positioned at resonance series cavity volume I and resonance series cavity volume II, and it also and is bored
Deformation structure damping hole is connected;Described H mode filter and cascaded H mode filter are axially symmetrical set, and form connection in series-parallel H
Mode filter;Described U-shaped separation of particles module includes a U-tube, and U-tube is sequentially installed with temperature control module, magnetized module, machine
Tool is centrifuged module, the first adsorption module, rotating excitation field are centrifuged module, the second adsorption module and demagnetization module;Described U-shaped microgranule
The top of separation module and oil returning tube is connected by an oil returning tube oil inlet pipe;Described inner core is placed in outer barrel, and it passes through a top board
And if bolt stem is installed on end cap;Described helical flow path is contained in inner core, passes through between itself and U-shaped separation of particles module
One inner core oil inlet pipe connects;Described inner core oil inlet pipe is positioned at oil returning tube oil inlet pipe, and extends in U-shaped separation of particles module
Centre, its diameter is less than oil returning tube oil inlet pipe diameter, and is coaxially disposed with oil returning tube oil inlet pipe;Described filter element is arranged on the interior of inner core
On wall, its precision is 1-5 micron;The bottom of said tub is provided with a hydraulic oil oil-out.
The employing of the present invention press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator are further arranged to: described
The axis of input pipe and outlet tube is the most on the same axis;The wider place of described taper structure changes damping hole opening is positioned at resonance series
In cavity volume I and parallel resonance cavity volume, its taper angle is 10 °;The poplar of described taper structure changes damping hole cone shaped elastic damping hole pipe
The Young's modulus of family name's modular ratio elastic thin-wall wants big, can be with change in fluid pressure stretching or compression;The Young's modulus of slot apertures is than cone
The Young's modulus of shape elastic damping hole pipe wants big, can be with fluid opened by pressure or closedown;The wider place of tube opening is inserted in described taper
Being positioned at resonance series cavity volume II, its taper angle is 10 °.
The employing of the present invention press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator are further arranged to: described
Temperature control module includes heater, cooler and temperature sensor;Described heater uses the profit of the Chongqing gold letter of band temperature detection
Lubricating oil heater;Remover for surface evaporation type air cooling selected by described cooler, and the finned tube of cooler selects KLM type finned tube;Temperature passes
Sensor uses platinum resistance temperature sensor.
The employing of the present invention press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator are further arranged to: described
Magnetized module includes aluminum matter pipeline, some windings, iron shell, flange and some magnetizing current output modules;Wherein, described
Some windings are rotating around outside aluminum matter pipeline, and each winding is made up of positive winding and inverse winding;Described iron shell is coated on aluminum matter
On pipeline;Described flange welding is at the two ends of aluminum matter pipeline;Each magnetizing current output module is connected to a winding.
The employing of the present invention press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator are further arranged to: described
Mechanical centrifugal module uses eddy flow to be centrifuged module;Described eddy flow is centrifuged module and includes eddy flow tube wall, the first flow deflector, the second water conservancy diversion
Sheet, motor and flow transducer;Wherein, described first flow deflector is provided with 3, and these 3 first flow deflectors are along tube wall
Circumference is uniformly distributed every 120 °, and its laying angle is set to 18 °;Described second flow deflector and the first flow deflector structure are identical, and it is arranged
After the first flow deflector, and and the first flow deflector stagger 60 ° and be connected in tube wall, its laying angle is set to 36 DEG C;Described first leads
The long limit of flow is connected with tube wall, and minor face extends along the axis of tube wall;Its leading edge frustrates into obtuse, and trailing edge is processed into wing, and it is high
Degree is 0.4 times of tube wall diameter, 1.8 times of a length of tube wall diameter;Described motor connect and drive the first flow deflector and
Second flow deflector, to regulate laying angle;Described flow transducer is arranged on the central authorities in tube wall.
The employing of the present invention press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator are further arranged to: described
First adsorption module and the second adsorption module all use homopolarity adjacent type absorbing ring, this homopolarity adjacent type absorbing ring to include aluminium ring
Shape pipeline, forward solenoid, reverse solenoid and irony magnetic conduction cap;Described forward solenoid and reverse solenoid are respectively arranged
In aluminium ring shape pipeline, both are connected with electric current in opposite direction so that forward solenoid and reverse solenoid adjacent produce
Like pole;Described irony magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, and it is positioned at forward solenoid and reverse helical
Pipe adjacent and forward solenoid and the intermediate point of reverse solenoid axis.
The employing of the present invention press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator are further arranged to: described
First adsorption module and the second adsorption module all use the homopolarity adjacent type absorbing ring of charged hammer, the homopolarity phase of this charged hammer
Adjacent type absorbing ring includes aluminium ring shape pipeline, forward solenoid, reverse solenoid, irony magnetic conduction cap, dividing plate, electric shock hammer and electricity
Magnet;Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline, and both are connected with electricity in opposite direction
Stream so that forward solenoid and reverse solenoid adjacent produce like pole;Described irony magnetic conduction cap is arranged in aluminium ring shape
On the inwall of pipeline, it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and reverse solenoid axle
The intermediate point of line;Described dividing plate is between forward solenoid and reverse solenoid;Described electric shock hammer and electric magnet are positioned at dividing plate
Between;Described electric magnet connects and can promote electric shock hammer, makes electric shock hammer tap aluminium ring shape inner-walls of duct.
The employing of the present invention press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator are further arranged to: described
Rotating excitation field is centrifuged module and includes aluminum matter pipeline, iron shell, three-phase symmetric winding, flange and three-phase symmetrical current module;
Described three-phase symmetric winding is wound on outside aluminum matter pipeline;Described iron shell is coated on aluminum matter pipeline;Described flange welding is at aluminum
The two ends of matter pipeline;Described three-phase symmetrical current module connects described three-phase symmetric winding.
The employing of the present invention press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator are further arranged to: described
The bottom of oil returning tube is provided with an overflow valve, is provided with an automatically controlled set screw bottom this overflow valve;Described overflow valve is provided with a row
Hydraulic fluid port, this oil drain out is connected to a fuel tank by pipeline.
The employing of the present invention press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator are also configured to: described inner core
Bottom be rounding mesa-shaped, it is connected by an inner core oil exit pipe and oil returning tube, and inner core oil exit pipe is provided with an automatically controlled check-valves;
The center upright of described inner core is provided with a hollow cylinder, hollow cylinder be arranged over pressure difference indicator, this pressure difference indicator pacify
It is loaded on end cap;Described inner core oil inlet pipe and the tangent connection of helical flow path.
Compared with prior art, there is advantages that
1. pulsed by the pressure/flow of filter attenuation hydraulic oil, make filter element not vibrate, to improve
Strainability;Hydraulic oil realizes the separation of solid particle in U-shaped separation of particles module, makes the solid particle in fluid to tube wall
Motion, at U-shaped separation of particles module outlet, the fluid rich in the near-wall of solid particle is entered by oil returning tube oil inlet pipe
Fuel tank it is back to, in only the fluid of the pipeline center containing trace small particle microgranule is then entered by inner core oil inlet pipe after oil returning tube
Cylinder carries out high-precision filtration, improves the service life of filter element, reduces filtering cost and complexity;Enter inner core oil inlet pipe
Fluid flows into the helical flow path of inner core in the way of tangential influent stream, and inner tube wall is filter element, then filtrate is the tightest
Patch filter core flow, filtrate is parallel to the surface of filter element and quickly flows, and the hydraulic oil after filtration is then perpendicular to cartridge surface direction stream
Going out to urceolus, the microgranule of cartridge surface is implemented to sweep stream effect by this cross flow filter type, it is suppressed that the increase of filter cake thickness,
It is deposited on the pollution granule bottom inner core and regularly can be discharged to oil returning tube by automatically controlled check-valves, thus improve filter element and use the longevity
Life.
2., by controlling the temperature of hydraulic oil and magnetic field intensity, make that the granule in fluid is force-magnetized is gathered into bulky grain,
And promote colloidal particles decomposition to melt;Efficient absorption is formed by adsorption module;Utilize rotating excitation field by small in fluid
Grain " separation " also gathers near-wall, captures molecule with adsorbent equipment;By degaussing gear, residual particles demagnetization is kept away
Exempt to endanger Hydraulic Elements, so that solid particle is gathered into bulky grain and moves to near-wall in fluid.
3. the generation of non-uniform magnetic-field that magnetization needs, need multipair forward and reverse coil to and pass through different size of electric current,
And current values can numeral set online.
[accompanying drawing explanation]
Fig. 1 be the employing of the present invention press down ripple, magnetize, adsorb, rotating excitation field and the structural representation of centrifugal defecator.
Fig. 2 is the structural representation of the wave filter in Fig. 1.
Fig. 3 is the profile in Fig. 2 along A-A.
Fig. 4 is H mode filter schematic diagram in Fig. 3.
Fig. 5 is cascaded H mode filter schematic diagram in Fig. 3.
Fig. 6 is H mode filter and cascaded H mode filter frequency characteristic constitutional diagram.Wherein, solid line is cascaded H mode filter
Frequency characteristic.
Fig. 7 is connection in series-parallel H mode filter frequency characteristic figure.
Fig. 8 is the structural representation of Double-pipe plug-in type wave filter.
Fig. 9 is the cross sectional representation of elastic thin-wall.
Figure 10 is the schematic diagram of taper structure changes damping hole in Fig. 2.
Figure 10 (a) to Figure 10 (c) is the working state figure of taper structure changes damping hole.
Figure 11 is the schematic diagram of the U-shaped separation of particles module in Fig. 1.
Figure 12 is the structural representation of the magnetized module in Figure 11.
Figure 13 is the structural representation of the winding in Figure 12.
Figure 14 is the circuit diagram of the magnetizing current output module in Figure 12.
Figure 15 is the structural representation that the first adsorption module (the second adsorption module) is homopolarity adjacent type absorbing ring of Figure 11.
Figure 16 is the homopolarity adjacent type absorbing ring that the first adsorption module (the second adsorption module) is charged hammer in Figure 11
Structural representation.
Figure 17 is the structural representation that the rotating excitation field in Figure 11 is centrifuged module.
Figure 18 is the horizontal schematic diagram of the mechanical centrifugal module of Figure 11.
Figure 19 is the radial direction schematic diagram of the mechanical centrifugal module of Figure 11.
[detailed description of the invention]
Refer to shown in Figure of description 1 to accompanying drawing 19, the present invention use for one press down ripple, magnetize, adsorb, rotating excitation field
With centrifugal defecator, it is by base plate 6, wave filter 8, U-shaped separation of particles module 3, oil returning tube 7, inner core 15, helical flow path
17, several parts such as filter element 18, outer barrel 19 and end cap 25 composition.Wherein, described wave filter 8, U-shaped separation of particles module 2, oil return
Cylinder 7, outer barrel 19 are sequentially placed on base plate 6.
Described wave filter 8 is for inputting hydraulic oil, and the pulsation pressure of the high, medium and low frequency range that can decay in hydraulic system
Power, and suppression flowed fluctuation.Described wave filter 8 is by input pipe 81, shell 88, outlet tube 89, elastic thin-wall 87, H mode filter
812 and several parts such as cascaded H mode filter 813 composition.
Wherein, described input pipe 81 is connected to one end of shell 89, and it extends in shell 88, itself and a hydraulic oil inlet
1 docking;Described outlet tube 811 is connected to the other end of shell 89, and it extends in shell 88, itself and U-shaped separation of particles module 3
Docking.Described elastic thin-wall 87 is installed in shell 88 along the radial direction of shell.The axis of described input pipe 81 and outlet tube 89 is not
On the same axis, the filter effect of more than 10% can so be improved.
Described input pipe 81, outlet tube 89 and elastic thin-wall 87 are collectively forming a two-tube slip-on filter, thus decay
Hydraulic system high frequency pressure pulsations.The filter transmission coefficient obtained after processing by lumped-parameter method is:
Velocity of sound ρ fluid density d in a medium1Input pipe diameter Z characteristic impedance
d2Outlet tube diameter D cavity volume diameter l1Input inserts length of tube l2Outfan inserts length of tube
L cavity volume total length and input outfan insert the difference of length of tube sum
From above formula, Double-pipe plug-in type cavity volume wave filter is similar with the electric capacity effect in circuit.The pressure of different frequency
When pulsating wave is by this wave filter, transmission coefficient is different with frequency.Frequency is the highest, then transmission coefficient is the least, and this shows high frequency
Pressure pulse wave decay the most severe when device after filtering, thus serve eliminate high frequency pressure pulsations effect.
The design principle of described Double-pipe plug-in type wave filter is as follows: when in pipeline, the fluctuating frequency of pressure is higher, pressure oscillation
Act on convection cell on fluid and produce pinch effect.When the flow of change enters Double-pipe plug-in type cavity volume by input pipe, liquid
Stream exceedes average discharge, and the cavity volume of expansion can absorb unnecessary liquid stream, and releases liquid stream when less than average discharge, thus absorbs
Pressure fluctuation energy.
Described elastic thin-wall 87 weakens hydraulic system medium-high frequency pressure fluctuation by being forced to mechanical vibration.By lumped parameter
The elastic thin-wall natural frequency that method obtains after processing is:
K elastic thin-walled structures coefficient h elastic thin-wall thickness R elastic thin-wall radius
The mass density of the Young's modulus ρ elastic thin-wall of E elastic thin-wall
The Poisson's ratio of the current-carrying factor mu elastic thin-wall of η elastic thin-wall.
Substitute into actual parameter, above formula is carried out simulation analysis it is found that the natural frequency generally ratio H type of elastic thin-wall 87
The natural frequency of wave filter is high, and its attenuation band is also wide than H mode filter.In relatively wide frequency band range, elastic
Thin-walled has good attenuating to pressure fluctuation.Meanwhile, the elastic thin-wall radius in the filter construction of the present invention is bigger
And relatively thin, its natural frequency, closer to Mid Frequency, can realize the effective attenuation to the medium-high frequency pressure fluctuation in hydraulic system.
The design principle of described elastic thin-wall 87 is as follows: when producing intermediate frequency pressure fluctuation in pipeline, S type cavity volume is to pressure wave
Dynamic damping capacity is more weak, flows into the periodically pulsing pressure continuous action of wave filter S type cavity volume inside and outside elastic thin-wall 87
On wall, owing to having between inside and outside wall, pillar is fixing to be connected, and inside and outside elastic thin-wall is done by the frequency of fluctuation pressure simultaneously and periodically shakes
Dynamic, this forced vibration consumes the pressure fluctuation energy of fluid, thus realizes the filtering of Mid Frequency pressure.From the principle of virtual work,
The ability that elastic thin-wall consumes fluid pulsation pressure energy is directly related with potential energy during its forced vibration and kinetic energy sum, in order to
Improving Mid Frequency filtering performance, the radial design of elastic thin-wall is much larger than pipe radius, and the thickness of thin-walled is less, representative value
For less than 0.1mm.
Further, form resonance series cavity volume I84 between described elastic thin-wall 87 and shell 88 and parallel resonance is held
Chamber 85.The outside of described resonance series cavity volume I84 sets a resonance series cavity volume II83, described resonance series cavity volume I84 and series connection
Inserting pipe 82 by a taper between resonance cavity volume II83 to connect, this taper insertion pipe 82, near input pipe 81 side, makes resonance hold
Chamber I and II forms unsymmetric structure, to reduce wave filter natural reonant frequency.Described taper is inserted the wider place of pipe 82 opening and is positioned at
In resonance series cavity volume II83, its taper angle is 10 °.Some taper structure changes are uniformly had in the axial direction of described elastic thin-wall 87
Damping hole 86.
Described H mode filter 812 is positioned at parallel resonance cavity volume 85, and it is connected with taper structure changes damping hole 86.Institute
State the wider place of taper structure changes damping hole 86 opening and be positioned at resonance series cavity volume I84 and parallel resonance cavity volume 85, its taper angle
It it is 10 °.The wave filter natural angular frequency obtained after processing by lumped-parameter method is:
Velocity of sound L in a medium1The long D of damping hole1Damping hole diameter
L2Parallel resonance cavity volume height D2Parallel resonance cavity volume diameter.
Described cascaded H mode filter 813 is positioned at resonance series cavity volume I84 and resonance series cavity volume II83, and it also and is bored
Deformation structure damping hole 86 is connected.After processing by lumped-parameter method, two natural angular frequencies of cascaded H mode filter 813 are:
Velocity of sound l in a medium1The long d of damping hole1Damping hole diameter l3Resonance pipe range
d3Resonantron diameter l2Resonance series cavity volume 1 height d2Resonance series cavity volume 1 diameter
l4Resonance series cavity volume 2 height d4Resonance series cavity volume 2 diameter.
Described H mode filter 812 and cascaded H mode filter 813 are axially symmetrical set, and form the filtering of connection in series-parallel H type
Device, for broadening frequency filtering scope and make overall structure more compact.The multiple connection in series-parallel H types of the present invention circumferentially interface distributions
Wave filter (only depicts 2) in figure, separate with dividing plate 820 each other, and the resonance bands of these multiple wave filter is different,
Whole medium and low frequency filtering frequency range can be covered, it is achieved the entire spectrum filtering of medium and low frequency section after combining comprehensively.
All can be found by Fig. 6 H mode filter and cascaded H mode filter frequency characteristic and formula, cascaded H mode filter has 2
Individual natural angular frequency, at crest, filter effect is preferable, does not the most substantially have filter effect at trough;H mode filter has 1
Natural angular frequency, at crest, filter effect is preferable equally, does not the most substantially have filter effect at trough;Select suitably filter
Ripple device parameter, makes the natural angular frequency of H mode filter just fall between 2 natural angular frequencies of cascaded H mode filter, such as figure
Shown in 7, in certain frequency range, both defined the natural reonant frequency peak value of 3 next-door neighbours, in this frequency range, no matter
The fluctuating frequency of pressure is at crest or all can guarantee that preferable filter effect at trough.Multiple connection in series-parallel H mode filter structures
The bank of filters become both can cover whole medium and low frequency section, it is achieved the entire spectrum filtering of medium and low frequency section.
Further, described taper structure changes damping hole 86 is made up of cone shaped elastic damping hole pipe 16 and slot apertures 15, taper
Narrow end is opened on elastic thin-wall 87.Wherein the Young's modulus of cone shaped elastic damping hole pipe 16 is than the Young's modulus of elastic thin-wall 87
Want big, can be with change in fluid pressure stretching or compression;The Young's modulus of slot apertures 15 is than the Young mould of cone shaped elastic damping hole pipe 16
Amount wants big, can be with fluid opened by pressure or closedown.Therefore when the fluctuating frequency of pressure falls at high band, c-type cavity volume filter construction
Strobing, cone shaped elastic damping hole pipe 16 and slot apertures 15 are all in Figure 10 (a) state;And when ripple frequency falls at Mid Frequency
Time, filter construction becomes c-type cavity volume filter construction and elastic thin-wall 87 filter structure concurs, and cone shaped elastic damps
Hole pipe 16 and slot apertures 15 are all in Figure 10 (a) state;When ripple frequency falls at some specific Frequency, filter construction
Become plug-in type connection in series-parallel H mode filter, c-type cavity volume filter construction and elastic thin-wall filter structure to concur, taper
Elastic damping hole pipe 16 and slot apertures 15 are all in Figure 10 (b) state, due to the natural frequency quilt of plug-in type connection in series-parallel H mode filter
It is designed as consistent with these particular low frequency ripple frequencies, the system that fundamental frequency energy is big can be played preferable filter effect;Work as arteries and veins
Dynamic frequency fall the low-frequency range beyond some characteristic frequency time, cone shaped elastic damping hole pipe 16 and slot apertures 15 are all in Figure 10 (c)
State.The design of such structure changes wave filter both ensure that the full frequency band full working scope filtering of hydraulic system, reduces again normal work
The pressure loss of wave filter under condition, it is ensured that the hydraulic pressure rigidity of system.
The present invention can also the pulsation decay of solid line operating mode self-adaptive pressure.When hydraulic system working conditions change, both executive components
Suddenly stop or running, and when the opening of valve changes, the characteristic impedance of pipe-line system can be caused to undergo mutation, so that former pipe
Pressure curve with change in location in time in road changes the most therewith, then the position of pressure peak also changes.Due to the present invention
The axial length of wave filter be designed as pulsing wavelength, and the connection in series-parallel H mode filter group of wave filter more than system main pressure
Cavity volume length, the length of Double-pipe plug-in type cavity volume wave filter and the length of elastic thin-wall and wave filter axial length equal, protect
Demonstrate,prove pressure peak position to be constantly in the effective range of wave filter;And the taper structure changes of connection in series-parallel H mode filter
Damping hole is opened on elastic thin-wall, is uniformly distributed in the axial direction so that pressure peak change in location is several to the performance of wave filter
Not impact, it is achieved thereby that operating mode adaptive-filtering function.In view of three kinds of filter structure axial dimensions and wave filter phase
When, this bigger size also ensure that hydraulic filter possesses stronger pressure fluctuation damping capacity.
The method that the hydraulic filter using the present invention carries out hydraulic pulsation filtering is as follows:
1), hydraulic fluid enters Double-pipe plug-in type wave filter by input pipe, and the cavity volume of expansion absorbs unnecessary liquid stream, completes
The filtering of high frequency pressure pulsations;
2), by elastic thin-wall 87 forced vibration, consume the pressure fluctuation energy of fluid, complete the filter of intermediate frequency pressure fluctuation
Ripple;
3), by connection in series-parallel H mode filter group, and taper structure changes damping hole, taper insertion pipe and fluid produce altogether
Shake, consume pulsation energy, complete the filtering of low frequency pulsation;
4), the axial length of wave filter is designed as more than hydraulic system main pressure pulsation wavelength, and the filter of connection in series-parallel H type
Ripple device length, Double-pipe plug-in type filter length and elastic thin-wall 87 length are equal with filter length, make pressure peak position
It is constantly in the effective range of wave filter, it is achieved the filtering of pressure fluctuation when system condition changes;
5), by the flexible of the cone shaped elastic damping hole pipe of taper structure changes damping hole and the switch of slot apertures, pressure is completed
Pulsation adaptive-filtering.
Described U-shaped separation of particles module 3 includes a U-tube 31, and U-tube 31 is sequentially installed with temperature control module 32, magnetization
Module 33, mechanical centrifugal module the 38, first adsorption module 34, rotating excitation field are centrifuged module the 36, second adsorption module 37 and disappear
Magnetic module 35.
Described temperature control module 32 main purpose is to provide optimal magnetization temperature 40-50 DEG C, also for magnetized module 33 simultaneously
Having the effect of fluid viscosity reduction concurrently, it includes heater, cooler and temperature sensor.Described heater uses band temperature detection
The lubricating oil heater of Chongqing gold letter.Described cooler can be selected for remover for surface evaporation type air cooling, the advantage having water-cooled and air cooling concurrently,
Good heat dissipation effect, uses light pipe, and fluid resistance is little;Cooler fin type is high wing, and finned tube selects KLM type finned tube, heat transfer
Performance is good, and thermal contact resistance is little, and fin and pipe contact area are big, and closely, firmly, it is good to bear cold and hot sudden turn of events ability, fin in laminating
Root weather-resistant performance is high;The bank of tubes number optimum of air cooler is 8.Described temperature sensor uses platinum resistance temperature sensing
Device.
Described magnetized module 33 realizes the force-magnetized of metallic particles, and makes micron-sized metallic particles aggregate into big
Grain, it is simple to subsequent adsorbtion separates.Magnetized module 32 it is also required to provide non-uniform magnetic-field simultaneously, enters the colloidal particles in hydraulic oil
Row magnetization is decomposed, the microgranule making colloid particulate breakup be smaller particle size, pollution abatement.
Described magnetized module 33 is by aluminum matter pipeline 331, some windings 332, iron shell 333, flange 334 and some magnetic
Galvanic current output module 335 forms.Wherein, described aluminum matter pipeline 331 makes fluid flow there through and by magnetization treatment, and aluminum
Pcrmeability the lowest, can make pipeline 331 obtains higher magnetic field intensity.
Described some windings 332, rotating around outside aluminum matter pipeline 331, are coated insulation by the copper wire of a diameter of about 1.0mm
Paint is made.Each winding 332 is all separate setting, is controlled by corresponding magnetizing current output module 335 respectively, Qi Zhong electricity
Flow and need different according to system.Separate owing to often enclosing winding 332, its exit can cause the electric current that this coil forms
Ring is not real " justifying ", but has individual breach, and this can cause the radial distribution of aluminum matter pipeline 331 internal magnetic field uneven, thus
Affect magnetic efficiency.For solving this problem, the often circle winding 332 of this creation is all made up of positive winding 336 and inverse winding 337, mesh
Be to produce the magnetic field in same polarity direction and to make up the magnetic field that breach causes unbalanced simultaneously.In positive winding and inverse winding
Size of current is equal.Aluminum matter pipeline 331 axis direction is arranged with multipair forward and reverse winding, by different electric currents, in order to shape
Become the non-uniform magnetic-field of aforementioned claim.
Described iron shell 333 is coated on aluminum matter pipeline 331, and the material of irony can mask most magnetic flux.Institute
State flange 334 and be welded on the two ends of aluminum matter pipeline 331, and by flange flange 334 in U-tube 20.
Each magnetizing current output module 335 is connected to a winding 332, and it utilizes digital potentiometer real time modifying resistance
Feature, it is achieved the real-time control of non-uniform magnetic-field.The circuit theory diagrams of described magnetizing current output module 335 can be found in accompanying drawing 5,
Its digital potentiometer used is AD5206, has the defeated of 6 passages.Amplifier AD8601 and metal-oxide-semiconductor 2N7002 are real by negative feedback
Show the output of high-precision voltage follow.Constant High-current output have employed the high voltage of Texas Instrument (TI), the fortune of big electric current
Put OPA 549.
Described mechanical centrifugal module 38 makes the magnetization aggregated particles in fluid be thrown toward tube wall under the action of the centrifugal.Described machine
Tool is centrifuged module 38 and selects eddy flow to be centrifuged module 38, and this eddy flow is centrifuged module 38 and uses the mode of energy loss, its design principle
As follows: the flow deflector of the distortion of certain altitude and length to be set in the duct, and makes blade face tangent line angled with axis, because of
Pipe flow border changes and fluid can be made to produce spiral flow in pipes, and this spiral flow can be analyzed to the circumferential flow and axially around pipe axle
Straight flowing, the particulate matter carried in fluid produces off-axis alignment heart screw.This eddy flow centrifugal device 38 is by eddy flow tube wall
381, several parts such as first flow deflector the 382, second flow deflector 383, motor 384 and flow transducer 385 composition.
Wherein, described first flow deflector 382 is provided with 3, these 3 first flow deflectors 382 along tube wall 381 inner periphery every 120 °
Being uniformly distributed, its laying angle (angle between the first flow deflector 382 and eddy flow tube wall 381) is set to 18 °, optimal tangential to ensure
Flowing.Described second flow deflector 383 is identical with the first flow deflector 382 structure, after it is arranged on the first flow deflector 382, and and the
One flow deflector 382 staggers 60 ° and is connected in tube wall 381, and its laying angle is set to 36 DEG C, is used for reducing resistance and strengthening circumferential flow
Intensity.It addition, the 3rd or more flow deflector can be arranged the most again according to actual separation effect, laying angle gradually increases.Institute
State motor 384 connect and drive the first flow deflector 382 and the second flow deflector 383, to regulate laying angle, thus can obtain more
Good centrifugal effect, knows and makes flow deflector 382,383 adapt to different operating modes.Described flow transducer 385 is arranged on tube wall 381
Interior central authorities, by the numerical analysis cyclonic separation effect of reading flow quantity sensor 385, and control motor 384, step accordingly
Enter motor 384 and regulate the laying angle of each flow deflector 382,383, to obtain more separating effect.
Further, the long limit of described first flow deflector 382 is connected with tube wall 381, and minor face 383 is along the axis of tube wall 381
Extend;For reducing resistance, its leading edge frustrates into obtuse;For avoiding streaming, trailing edge is processed into wing;Its height is tube wall 381 diameter
0.4 times, make the spiral flow of formation have bigger intensity;1.8 times of a length of tube wall 381 diameter, bigger right to ensure
The sphere of action of fluid.
Described first adsorption module 34 is for adsorbing the big microgranule of magnetic polymeric after mechanical centrifugal module 38 is centrifugal, and it can
Using homopolarity adjacent type absorbing ring, this homopolarity adjacent type absorbing ring is by aluminium ring shape pipeline 341, forward solenoid 342, reverse spiral shell
The parts compositions such as spool 343 and irony magnetic conduction cap 344.Wherein, described forward solenoid 342 and reverse solenoid 343 are respectively
Being arranged in aluminium ring shape pipeline 341, both are connected with electric current in opposite direction so that forward solenoid 342 and reverse solenoid 343
Adjacent produces like pole.Described irony magnetic conduction cap 344 is arranged on the inwall of aluminium ring shape pipeline 341, and it is positioned at forward
Solenoid 342 and reverse solenoid 343 adjacent and forward solenoid 342 and the intermediate point of reverse solenoid 343 axis.
The design principle of described homopolarity adjacent type absorbing ring is as follows: energising forward solenoid 342, reverse solenoid 343, phase
Adjacent forward solenoid 342, reverse solenoid 343 are connected with electric current in opposite direction so that forward solenoid 342, reverse helical
Pipe 343 adjacent produces like pole;Meanwhile, aluminium ring shape pipeline 341 can improve magnetic circuit, strengthens the magnetic field at inner-walls of duct
Intensity, strengthens the irony magnetic conduction cap 344 capture absorbability to granule.Each forward solenoid 342, reverse solenoid 343 electric current
Can be different with concentration and change, to obtain optimal adsorption performance according to the size of granule.
Further, described first adsorption module 34 may be used without the homopolarity adjacent type absorbing ring of charged hammer, and this is charged
The homopolarity adjacent type absorbing ring of hammer is by aluminium ring shape pipeline 341, forward solenoid 342, reverse solenoid 343, irony magnetic conduction
The parts compositions such as cap 344, dividing plate 345, electric shock hammer 346 and electric magnet 347.Wherein, described forward solenoid 342 and reverse spiral shell
Spool 343 is respectively arranged in aluminium ring shape pipeline 341, and both are connected with electric current in opposite direction so that forward solenoid 342 is with anti-
Like pole is produced to solenoid 343 adjacent.Described irony magnetic conduction cap 344 is arranged on the inwall of aluminium ring shape pipeline 341,
It is positioned at forward solenoid 342 and reverse solenoid 343 adjacent and forward solenoid 342 and reverse solenoid 343 axis
Intermediate point.Described electric shock hammer 346 and electric magnet 347 are between dividing plate 345.Described electric magnet 347 connects and can promote electricity
Hammer 346, makes electric shock hammer 346 percussion aluminium ring shape pipeline 342 inwall.
The design principle of the homopolarity adjacent type absorbing ring of described charged hammer is as follows: energising forward solenoid 342, reverse spiral shell
Spool 343, adjacent forward solenoid 342, reverse solenoid 343 are connected with electric current in opposite direction so that forward solenoid
342, reverse solenoid 343 adjacent produces like pole;Meanwhile, aluminium ring shape pipeline 341 can improve magnetic circuit, strengthens pipeline
Magnetic field intensity at inwall, strengthens the irony magnetic conduction cap 344 capture absorbability to granule.Each forward solenoid 342, reverse spiral shell
Spool 343 electric current can be different with concentration and change, to obtain optimal adsorption performance according to the size of granule.And by electric shock
The setting of hammer 346, prevents granule bulk deposition at irony magnetic conduction cap 344, affects adsorption effect.Now, by electric magnet 347
Control the inwall of electric shock hammer 346 percussion pipeline 341 so that adsorbed granule scatter to both sides.Meanwhile, pipeline is being cleaned
When 341, the percussion of electric shock hammer 346 can also improve cleaning performance.
Described first adsorption module 34 is designed to U-shaped, and when fluid enters U-shaped absorption pipeline, granule is at gravity, centrifugal force
Effect under, to side, tube wall moves, and plus magnetic field force effect, moves radially speed and accelerates, and the efficiency of granular absorption is able to
Improve;Fluid leave U-shaped absorption pipeline rise time, transport so that the direction that granule is diagonally lower gravity and magnetic field force with joint efforts
Dynamic, extend the numerical density time, improve the efficiency of granular absorption.
Described rotating excitation field is centrifuged module 36 and utilizes the centrifugal small magnetic not adsorbed by the first adsorbent equipment 34 of rotating excitation field
Changing granule, it is by aluminum matter pipeline 361, iron shell 362, three-phase symmetric winding 363, flange 364 and three-phase symmetrical current-mode
Block 365 forms.Described three-phase symmetric winding 363 is wound on outside aluminum matter pipeline 361.Described iron shell 362 is coated on aluminum matter pipeline
On 361.Described flange 364 is welded on the two ends of aluminum matter pipeline 361.Described three-phase symmetrical current module 365 connects described three-phase
Symmetric winding 363.
The operation principle that described rotating excitation field is centrifuged module 36 is as follows: small magnetization granule not to be adsorbed enters rotary magnetic
The centrifugal module 36 in field, three-phase symmetrical current module 365 makes to flow through in three-phase symmetric winding 363 three-phase symmetrical electric current, and this electric current exists
Producing rotating excitation field in aluminum matter pipeline 361, magnetized particles is acted on by magnetic field force under rotating excitation field effect, and in this power
Spirally advance under effect, simultaneously to vessel wall motion.Therefore, regulation magnetic field intensity can make the granule in fluid from fluid
" separate " out, be gathered in aluminum matter pipeline 361 near-wall, it is simple to subsequent adsorbtion captures.
Described second adsorbent equipment 37 is identical with described first adsorbent equipment 34 structure, and function is the most identical with the mechanism of action,
It can adsorb rotated magnetic field further and be centrifuged the granule that module 36 separates.
Described demagnetization module 35 gives magnetized particles demagnetization, prevents residual magnetism microgranule from entering hydraulic pressure by oil returning tube oil inlet pipe
Loop, sensitive to pollution Hydraulic Elements cause damage.
The top of described U-shaped separation of particles module 3 and oil returning tube 7 is connected by an oil returning tube oil inlet pipe 22;By U-shaped micro-
After grain separation module 3 processes, the fluid of U-tube 31 near-wall, rich in aggregated particles, is entered back by oil returning tube oil inlet pipe 22
It is back to fuel tank after oil cylinder 7.
The bottom of described oil returning tube 7 is provided with an overflow valve 8, is provided with an automatically controlled set screw 9 bottom this overflow valve 8;Described
Overflow valve 8 is provided with an oil drain out 10, and this oil drain out 10 is connected to a fuel tank 11 by pipeline 20.
Described inner core 15 is placed in outer barrel 19, if it is installed on end cap 25 by a top board 13 and bolt stem 21.Institute
State helical flow path 17 to be contained in inner core 15, connected by an inner core oil inlet pipe 12 between itself and U-shaped separation of particles module 3, tool
Saying of body, described inner core oil inlet pipe 12 and the tangent connection of helical flow path 17.The fluid of the U-tube 31 pipeline center only granule Han trace
Footpath microgranule, enters inner core 15 by inner core oil inlet pipe 12 and realizes high-precision filtration, thus realize solid particle and separate.Further
, described inner core oil inlet pipe 12 is positioned at oil returning tube oil inlet pipe 22, and extends into the central authorities of U-shaped separation of particles module 3, its diameter
Less than oil returning tube oil inlet pipe 22 diameter, and it is coaxially disposed with oil returning tube oil inlet pipe 22.
Further, the bottom of described inner core 15 is rounding mesa-shaped, and it is connected by an inner core oil exit pipe 23 and oil returning tube 7
Connecing, inner core oil exit pipe 23 is provided with an automatically controlled check-valves 24.The center upright of described inner core 15 is provided with a hollow cylinder 16, hollow
Cylinder 16 be arranged over pressure difference indicator 14, this pressure difference indicator 14 is installed on end cap 25.
Described filter element 18 is arranged on the inwall of inner core 15, and its precision is 1-5 micron.
The bottom of said tub 19 is provided with a hydraulic oil oil-out 5, the hydraulic oil that will have been filtered by hydraulic oil oil-out 5
Discharge.
In the present invention, owing to U-shaped separation of particles module 3 is to solid particle separation of polymeric effect in fluid, at U-shaped microgranule
In the fluid in separation module 3 exit, the fluid at the center only small particle microgranule Han trace, this part fluid is from inner core oil inlet pipe 12
It is flowed into inner core 15 and carries out high-precision filtration;And the fluid of near-wall is rich in aggregated particles, this part fluid passes through oil returning tube
Oil inlet pipe 22 enters oil returning tube 7, then flows back to fuel tank 11 through the oil drain out 10 of overflow valve 8, thus realizes solid particle by particle
Footpath shunting filtering.Herein, oil returning tube 7 and overflow valve 8 serve aforesaid macrofiltration, thus save filter number, fall
Low system cost and complexity.The automatically controlled set screw 9 of overflow valve 8 is used for regulating oil pressure relief, is adjusted to by its pressure slightly
Less than pressure at filtering outlet, to ensure inner core 15 filtering traffic.
It addition, traditional filter mainly uses cake filtration mode, during filtration, filtrate is perpendicular to filter element surface stream
Dynamic, trapped solid particle forms filter cake progressive additive, and the rate of filtration is gradually reduced the most therewith, until filtrate stops stream
Go out, reduce the service life of filter element.In this present invention, carry the filtrate of small particle microgranule from inner core oil inlet pipe 12
Flowing into the helical flow path 17 of inner core 15 in the way of tangential influent stream, inner core 15 wall of helical duct 17 side is high-precision filter element
18, filtrate is close to filter element 18 surface under the influence of centrifugal force, and filtrate is parallel to the surface of filter element 18 and quickly flows, after filtration
Hydraulic oil is then perpendicular to filter element 18 surface direction and flows out to urceolus 19, and the direction of the two flowing is orthogonal staggered, therefore claims it
Filter for cross flow.The quickly flowing of filtrate is applied with shearing to the microgranule being gathered in filter element 18 surface and sweeps stream effect, thus presses down
Having made the increase of filter cake thickness so that rate of filtration near constant, filter pressure also will not raise with the passing of time, filter element
Service life thus increase substantially.Along with the accumulation of filtration time, it is deposited on the pollution granule bottom inner core 15 inverted round stage
Being stepped up, the rate of filtration slowly declines, and in inner core 15, unfiltered filtrate rises along the hollow cylinder 16 at center, now, and pressure
Difference indicator 14 works, and monitors the change of its pressure, that is the stopping state of filter element 18 bottom inner core 15, if exceeding threshold value, then
Regulate automatically controlled set screw 9 and reduce oil pressure relief, and open check-valves 24 simultaneously, make bottom inner core 15 containing more pollution granule
Filtrate is discharged to oil returning tube 7 by inner core oil exit pipe 23 under differential pressure action, it is to avoid bottom, filter element 18 blockage deteriorates, from
And extend filter element 18 service life.
The processing step using above-mentioned oil-filtering apparatus to process backflow force feed is as follows:
1), the fluid in fluid pressure line passes through wave filter 8, the high, medium and low frequency range that wave filter 8 is decayed in hydraulic system
Fluctuation pressure, and suppression flowed fluctuation;
2), backflow force feed enters the temperature control module 32 of U-shaped separation of particles module 3, regulates oil temperature by temperature control module 32
To optimal magnetization temperature 40-50 DEG C, enter magnetized module 33 afterwards;
3), by magnetized module 33, oil return is magnetized, make micron-sized metallic particles aggregate into bulky grain, send afterwards
To the first adsorption module 34;
4), magnetization aggregated particles is centrifugal in mechanical centrifugal module 38;
5), adsorbed the magnetic polymeric microgranule in oil return by the first adsorption module 34, oil return afterwards deliver to rotating excitation field from
Core module 36;
6), rotating excitation field is centrifuged module 36 and utilizes rotating excitation field to separate unadsorbed magnetic microparticles, and oil return afterwards delivers to the
Two adsorption modules 37;
7), the magnetic polymeric microgranule in the second adsorption module 37 second adsorption oil return;
8), magnetic particle magnetic is eliminated by demagnetization module 35;
9) after, the fluid of the most U-shaped separation of particles module 3 near-wall enters oil returning tube 7 by oil returning tube oil inlet pipe 22
Being back to fuel tank, the fluid of the pipeline center containing trace small particle microgranule then enters inner core 15 by inner core oil inlet pipe 12 to be carried out
High-precision filtration;
10), the fluid carrying small particle microgranule flows into the helical flow path 17 of inner core 15 in the way of tangential influent stream, and fluid exists
It is close to filter core flow under the effect of centrifugal force, and carries out high-precision filtration;
11), the fluid after high-precision filtration enters urceolus 19, and is discharged by the hydraulic oil oil-out 5 bottom urceolus 19.
Above detailed description of the invention is only the preferred embodiment of this creation, not in order to limit this creation, all in this wound
Any modification, equivalent substitution and improvement etc. done within the spirit made and principle, should be included in this creation protection domain it
In.
Claims (10)
1. an employing press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator, it is characterised in that: include base plate, filter
Ripple device, U-shaped separation of particles module, oil returning tube, inner core, helical flow path, filter element, outer barrel and end cap;Wherein, described wave filter, U
Type separation of particles module, oil returning tube, outer barrel are sequentially placed on base plate;Described wave filter includes input pipe, shell, outlet tube, bullet
Property thin-walled, H mode filter and cascaded H mode filter;Wherein, described input pipe is connected to one end of shell, outside it extends into
In shell, itself and hydraulic oil inlet docking;Described outlet tube is connected to the other end of shell, and it extends in shell, and it is with U-shaped
Separation of particles module is docked;Described elastic thin-wall is installed in shell along the radial direction of shell;Described input pipe, outlet tube and elasticity
Thin-walled is collectively forming a two-tube slip-on filter;The damping of some taper structure changes is uniformly had in the axial direction of described elastic thin-wall
Hole;Described taper structure changes damping hole is made up of cone shaped elastic damping hole pipe and slot apertures;Shape between described elastic thin-wall and shell
Become resonance series cavity volume I and parallel resonance cavity volume;The outside of described resonance series cavity volume I sets a resonance series cavity volume II, institute
State and insert pipe connection by a taper between resonance series cavity volume I and resonance series cavity volume II;This taper inserts pipe near input
Tube side;Described H mode filter is positioned at parallel resonance cavity volume, and it is connected with taper structure changes damping hole;Described cascaded H type is filtered
Ripple device is positioned at resonance series cavity volume I and resonance series cavity volume II, and it is also connected with taper structure changes damping hole;Described H type
Wave filter and cascaded H mode filter are axially symmetrical set, and form connection in series-parallel H mode filter;Described U-shaped separation of particles module
Including a U-tube, U-tube is sequentially installed with temperature control module, magnetized module, mechanical centrifugal module, the first adsorption module, rotation
Magnetic field is centrifuged module, the second adsorption module and demagnetization module;The top of described U-shaped separation of particles module and oil returning tube passes through one
Oil returning tube oil inlet pipe connects;Described inner core is placed in outer barrel, if it is installed on end cap by a top board and bolt stem;Described
Helical flow path is contained in inner core, is connected by an inner core oil inlet pipe between itself and U-shaped separation of particles module;Described inner core oil-feed
Pipe is positioned at oil returning tube oil inlet pipe, and extends into the central authorities of U-shaped separation of particles module, and its diameter is straight less than oil returning tube oil inlet pipe
Footpath, and be coaxially disposed with oil returning tube oil inlet pipe;Described filter element is arranged on the inwall of inner core, and its precision is 1-5 micron;Outside described
The bottom of bucket is provided with a hydraulic oil oil-out.
2. as claimed in claim 1 use press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator, its feature exists
In: the axis of described input pipe and outlet tube is the most on the same axis;The wider place of described taper structure changes damping hole opening is positioned at
In resonance series cavity volume I and parallel resonance cavity volume, its taper angle is 10 °;Described taper structure changes damping hole cone shaped elastic damps
The Young's modulus of hole pipe is bigger than the Young's modulus of elastic thin-wall, can be with change in fluid pressure stretching or compression;The Young of slot apertures
The Young's modulus of modular ratio cone shaped elastic damping hole pipe wants big, can be with fluid opened by pressure or closedown;Described taper is inserted pipe and is opened
The wider place of mouth is positioned at resonance series cavity volume II, and its taper angle is 10 °.
3. as claimed in claim 1 use press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator, its feature exists
In: described temperature control module includes heater, cooler and temperature sensor;Described heater uses the Chongqing gold of band temperature detection
The lubricating oil heater of letter;Remover for surface evaporation type air cooling selected by described cooler, and the finned tube of cooler selects KLM type finned tube;
Temperature sensor uses platinum resistance temperature sensor.
4. as claimed in claim 1 use press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator, its feature exists
In: described magnetized module includes aluminum matter pipeline, some windings, iron shell, flange and some magnetizing current output modules;Its
In, described some windings are rotating around outside aluminum matter pipeline, and each winding is made up of positive winding and inverse winding;Described iron shell is coated with
On aluminum matter pipeline;Described flange welding is at the two ends of aluminum matter pipeline;Each magnetizing current output module is connected to a winding.
5. as claimed in claim 1 use press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator, its feature exists
In: described mechanical centrifugal module uses eddy flow to be centrifuged module;Described eddy flow be centrifuged module include eddy flow tube wall, the first flow deflector,
Second flow deflector, motor and flow transducer;Wherein, described first flow deflector is provided with 3, these 3 first flow deflectors
Being uniformly distributed along tube wall inner periphery every 120 °, its laying angle is set to 18 °;Described second flow deflector and the first flow deflector structure phase
With, after it is arranged on the first flow deflector, and and the first flow deflector stagger 60 ° and be connected in tube wall, its laying angle is set to 36 DEG C;Institute
The long limit stating the first flow deflector is connected with tube wall, and minor face extends along the axis of tube wall;Its leading edge frustrates into obtuse, and trailing edge is processed into the wing
Shape, its height is 0.4 times of tube wall diameter, 1.8 times of a length of tube wall diameter;Described motor connects and drives first to lead
Flow and the second flow deflector, to regulate laying angle;Described flow transducer is arranged on the central authorities in tube wall.
6. as claimed in claim 1 use press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator, its feature exists
In: described first adsorption module and the second adsorption module all use homopolarity adjacent type absorbing ring, this homopolarity adjacent type absorbing ring bag
Include aluminium ring shape pipeline, forward solenoid, reverse solenoid and irony magnetic conduction cap;Described forward solenoid and reverse solenoid
Being respectively arranged in aluminium ring shape pipeline, both are connected with electric current in opposite direction so that forward solenoid and reverse solenoid phase
Like pole is produced at Lin;Described irony magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, its be positioned at forward solenoid and
Reverse solenoid adjacent and forward solenoid and the intermediate point of reverse solenoid axis.
7. as claimed in claim 1 use press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator, its feature exists
In: described first adsorption module and the second adsorption module all use the homopolarity adjacent type absorbing ring of charged hammer, this charged hammer
Homopolarity adjacent type absorbing ring include aluminium ring shape pipeline, forward solenoid, reverse solenoid, irony magnetic conduction cap, dividing plate, electric shock
Hammer and electric magnet;Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline, and both are connected with direction
Contrary electric current so that forward solenoid and reverse solenoid adjacent produce like pole;Described irony magnetic conduction cap is arranged in
On the inwall of aluminium ring shape pipeline, it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and reversely
The intermediate point of solenoid axis;Described dividing plate is between forward solenoid and reverse solenoid;Described electric shock hammer and electric magnet
Between dividing plate;Described electric magnet connects and can promote electric shock hammer, makes electric shock hammer tap aluminium ring shape inner-walls of duct.
8. the employing described in claim 1 press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator, it is characterised in that:
Described rotating excitation field is centrifuged module and includes aluminum matter pipeline, iron shell, three-phase symmetric winding, flange and three-phase symmetrical current-mode
Block;Described three-phase symmetric winding is wound on outside aluminum matter pipeline;Described iron shell is coated on aluminum matter pipeline;Described flange welding exists
The two ends of aluminum matter pipeline;Described three-phase symmetrical current module connects described three-phase symmetric winding.
9. the employing described in claim 1 press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator, it is characterised in that:
The bottom of described oil returning tube is provided with an overflow valve, is provided with an automatically controlled set screw bottom this overflow valve;Described overflow valve is provided with
One oil drain out, this oil drain out is connected to a fuel tank by pipeline.
10. the employing described in claim 1 press down ripple, magnetize, adsorb, rotating excitation field and centrifugal defecator, it is characterised in that:
The bottom of described inner core is rounding mesa-shaped, and it is connected by an inner core oil exit pipe and oil returning tube, and inner core oil exit pipe is provided with an electricity
Control check-valves;The center upright of described inner core is provided with a hollow cylinder, hollow cylinder be arranged over pressure difference indicator, this pressure reduction
Indicator is installed on end cap;Described inner core oil inlet pipe and the tangent connection of helical flow path.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610316876.6A CN105840591A (en) | 2016-05-12 | 2016-05-12 | Filtering device adopting wave suppression, magnetization, adsorption, rotating magnetic field and centrifugation |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610316876.6A CN105840591A (en) | 2016-05-12 | 2016-05-12 | Filtering device adopting wave suppression, magnetization, adsorption, rotating magnetic field and centrifugation |
Publications (1)
Publication Number | Publication Date |
---|---|
CN105840591A true CN105840591A (en) | 2016-08-10 |
Family
ID=56591845
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610316876.6A Pending CN105840591A (en) | 2016-05-12 | 2016-05-12 | Filtering device adopting wave suppression, magnetization, adsorption, rotating magnetic field and centrifugation |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN105840591A (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN85109568A (en) * | 1985-12-26 | 1987-07-01 | 中国人民解放军工程兵工程学院野战工程系工程机械教研室 | The purification mechanism and the structure of multimachine reason high accuracy oil conditioner |
CN87101425A (en) * | 1987-11-21 | 1988-08-24 | 李培滋 | Filter |
CN1546198A (en) * | 2003-11-28 | 2004-11-17 | 邝念曾 | Method and system for purifying hydraulic-oil |
CN103062569A (en) * | 2013-01-10 | 2013-04-24 | 哈尔滨工程大学 | Pressure-auto-balance hydrodynamic noise silencer |
CN104028391A (en) * | 2013-03-08 | 2014-09-10 | 深圳中环科环保科技有限公司 | Magnetic hydrocyclone separation method and magnetic hydrocyclone separation device |
WO2015012696A1 (en) * | 2013-07-25 | 2015-01-29 | Lomapro B.V. | Filter device and method for removing magnetizable particles from a fluid |
-
2016
- 2016-05-12 CN CN201610316876.6A patent/CN105840591A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN85109568A (en) * | 1985-12-26 | 1987-07-01 | 中国人民解放军工程兵工程学院野战工程系工程机械教研室 | The purification mechanism and the structure of multimachine reason high accuracy oil conditioner |
CN87101425A (en) * | 1987-11-21 | 1988-08-24 | 李培滋 | Filter |
CN1546198A (en) * | 2003-11-28 | 2004-11-17 | 邝念曾 | Method and system for purifying hydraulic-oil |
CN103062569A (en) * | 2013-01-10 | 2013-04-24 | 哈尔滨工程大学 | Pressure-auto-balance hydrodynamic noise silencer |
CN104028391A (en) * | 2013-03-08 | 2014-09-10 | 深圳中环科环保科技有限公司 | Magnetic hydrocyclone separation method and magnetic hydrocyclone separation device |
WO2015012696A1 (en) * | 2013-07-25 | 2015-01-29 | Lomapro B.V. | Filter device and method for removing magnetizable particles from a fluid |
Non-Patent Citations (1)
Title |
---|
桑青青: "多薄板振动式脉动衰减器滤波机理与特性分析", 《中国优秀硕士学位论文全文数据库工程科技 工程科技Ⅱ辑》 * |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105840591A (en) | Filtering device adopting wave suppression, magnetization, adsorption, rotating magnetic field and centrifugation | |
CN105889202A (en) | Method for filtering oil by full-band variable structure working condition adaptive filtering, magnetic field and centrifuging | |
CN105909617A (en) | Filtering device adopting wave suppression, magnetization, adsorption and rotating magnetic field | |
CN105864212A (en) | Filtering method adopting wave suppression, magnetization, adsorption and rotating magnetic field | |
CN105864200A (en) | Filter tank adopting work-condition-adaptive filtering, magnetization, rotary magnetic field and centrifugation | |
CN105840590A (en) | Filter tank for filtering, magnetizing, adsorbing and centrifuging through full-band variable structure | |
CN105864196A (en) | Filtering method using wave filter, magnetization, adsorption, rotating magnetic field and centrifugation | |
CN105840592A (en) | Filtering method adopting working condition adaptive filtration, magnetization, rotating magnetic field and centrifugation | |
CN105757062A (en) | Filter tank achieving filtration, magnetization, magnetic field rotation and centrifugation with full-band variable structures | |
CN105864201A (en) | Oil filtering device adopting variable-structure filtering, magnetization, adsorption, rotary magnetic field and centrifugation | |
CN105864226A (en) | Filter adopting full frequency band variable structure working condition self-adaptive filtration waves, adsorption and magnetic fields | |
CN105782168A (en) | Filtering method adopting wave suppression, magnetization, adsorption, rotating magnetic field and centrifugation | |
CN105805092A (en) | Filter device using wave filter, magnetization, adsorption, rotating magnetic field and centrifugation | |
CN105736522A (en) | Whole-frequency-band work condition self-adaptive filtering, magnetizing, magnetic field and centrifugation oil filter | |
CN105736524A (en) | Oil filtering method adopting full-frequency-band working condition self-adaptive filtering, magnetization, rotary magnetic field and centrifuging | |
CN105757059A (en) | Oil filtering method achieving filtration, magnetization, adsorption, magnetic field rotation and centrifugation with variable structures | |
CN105864199A (en) | Filter method through utilizing full band variable structure filtering, magnetization, adsorption and centrifugation | |
CN105864202A (en) | Oil filtering device adopting filter, magnetization, adsorption, rotary magnetic field and centrifugation | |
CN105889190A (en) | Oil filtering system adopting full-frequency-band filtering, magnetization, adsorption and centrifugation | |
CN106015181A (en) | Oil filtering system using full-frequency-segment variable structure working condition self-adaptive filtering, magnetic field and centrifugation | |
CN105889220A (en) | Oil filter adopting full-band work condition self-adaptive filtering, adsorption and rotating magnetic field | |
CN105736523A (en) | Oil filtering method adopting full-frequency-band filtering, magnetization, adsorption, rotary magnetic field and centrifuging | |
CN105864181A (en) | Filtering method adopting wave suppression, magnetization and adsorption | |
CN105864204A (en) | Oil filter adopting variable structure filtering, magnetization, adsorption and centrifugation | |
CN105757061A (en) | Filter device adopting wave suppression, magnetization, adsorption and centrifugation |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160810 |
|
RJ01 | Rejection of invention patent application after publication |