CN105839399A - Catalysis carbonization intumescent flame-retardant system and application thereof - Google Patents
Catalysis carbonization intumescent flame-retardant system and application thereof Download PDFInfo
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- CN105839399A CN105839399A CN201610196568.4A CN201610196568A CN105839399A CN 105839399 A CN105839399 A CN 105839399A CN 201610196568 A CN201610196568 A CN 201610196568A CN 105839399 A CN105839399 A CN 105839399A
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- Prior art keywords
- retardant system
- flame
- source
- intumescent
- carbonization
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 36
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 28
- 238000003763 carbonization Methods 0.000 title claims abstract description 23
- 238000006555 catalytic reaction Methods 0.000 title claims abstract description 19
- 239000002253 acid Substances 0.000 claims abstract description 20
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 20
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 13
- 239000003054 catalyst Substances 0.000 claims abstract description 10
- 229920004933 Terylene® Polymers 0.000 claims abstract description 7
- 229920004934 Dacron® Polymers 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 11
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 8
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- 239000012943 hotmelt Substances 0.000 claims description 6
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 229910000765 intermetallic Inorganic materials 0.000 claims description 5
- -1 melamine Amine Chemical class 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- 150000007974 melamines Chemical class 0.000 claims description 4
- 150000005846 sugar alcohols Polymers 0.000 claims description 4
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims description 3
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- 238000012986 modification Methods 0.000 claims description 3
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- XZTOTRSSGPPNTB-UHFFFAOYSA-N phosphono dihydrogen phosphate;1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(N)=N1.OP(O)(=O)OP(O)(O)=O XZTOTRSSGPPNTB-UHFFFAOYSA-N 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 claims description 2
- PTJWCLYPVFJWMP-UHFFFAOYSA-N 2-[[3-hydroxy-2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)COCC(CO)(CO)CO PTJWCLYPVFJWMP-UHFFFAOYSA-N 0.000 claims description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 2
- 239000004254 Ammonium phosphate Substances 0.000 claims description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 2
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- CHJJGSNFBQVOTG-UHFFFAOYSA-N N-methyl-guanidine Natural products CNC(N)=N CHJJGSNFBQVOTG-UHFFFAOYSA-N 0.000 claims description 2
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 2
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- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 2
- 229910000148 ammonium phosphate Inorganic materials 0.000 claims description 2
- 235000019289 ammonium phosphates Nutrition 0.000 claims description 2
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 2
- 239000004327 boric acid Substances 0.000 claims description 2
- 229910052791 calcium Inorganic materials 0.000 claims description 2
- 239000004202 carbamide Substances 0.000 claims description 2
- STIAPHVBRDNOAJ-UHFFFAOYSA-N carbamimidoylazanium;carbonate Chemical group NC(N)=N.NC(N)=N.OC(O)=O STIAPHVBRDNOAJ-UHFFFAOYSA-N 0.000 claims description 2
- LNEUSAPFBRDCPM-UHFFFAOYSA-N carbamimidoylazanium;sulfamate Chemical compound NC(N)=N.NS(O)(=O)=O LNEUSAPFBRDCPM-UHFFFAOYSA-N 0.000 claims description 2
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical group [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 claims description 2
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 claims description 2
- SWSQBOPZIKWTGO-UHFFFAOYSA-N dimethylaminoamidine Natural products CN(C)C(N)=N SWSQBOPZIKWTGO-UHFFFAOYSA-N 0.000 claims description 2
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical group NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 claims description 2
- 239000002808 molecular sieve Substances 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 239000004584 polyacrylic acid Substances 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 229920002223 polystyrene Polymers 0.000 claims description 2
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- 229910000077 silane Inorganic materials 0.000 claims description 2
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- 235000012239 silicon dioxide Nutrition 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 2
- 239000000600 sorbitol Substances 0.000 claims description 2
- 239000008107 starch Substances 0.000 claims description 2
- 235000019698 starch Nutrition 0.000 claims description 2
- 239000004408 titanium dioxide Substances 0.000 claims description 2
- 150000003918 triazines Chemical class 0.000 claims description 2
- 229910052720 vanadium Inorganic materials 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- DJOWTWWHMWQATC-KYHIUUMWSA-N Karpoxanthin Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1(O)C(C)(C)CC(O)CC1(C)O)C=CC=C(/C)C=CC2=C(C)CC(O)CC2(C)C DJOWTWWHMWQATC-KYHIUUMWSA-N 0.000 claims 1
- TVHALOSDPLTTSR-UHFFFAOYSA-H hexasodium;[oxido-[oxido(phosphonatooxy)phosphoryl]oxyphosphoryl] phosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O TVHALOSDPLTTSR-UHFFFAOYSA-H 0.000 claims 1
- 230000003647 oxidation Effects 0.000 claims 1
- 238000007254 oxidation reaction Methods 0.000 claims 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims 1
- 239000004744 fabric Substances 0.000 abstract description 6
- 238000011161 development Methods 0.000 abstract description 3
- 229910052736 halogen Inorganic materials 0.000 abstract description 3
- 150000002367 halogens Chemical class 0.000 abstract description 3
- 231100000053 low toxicity Toxicity 0.000 abstract description 3
- 230000015572 biosynthetic process Effects 0.000 abstract 2
- 239000000779 smoke Substances 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 10
- 239000007789 gas Substances 0.000 description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
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- 239000003610 charcoal Substances 0.000 description 6
- 238000002485 combustion reaction Methods 0.000 description 6
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- 229940059574 pentaerithrityl Drugs 0.000 description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
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- 235000019504 cigarettes Nutrition 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
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- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
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- 229910021580 Cobalt(II) chloride Inorganic materials 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229920000388 Polyphosphate Polymers 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- IYNIYQPKWZYHRQ-UHFFFAOYSA-N azane;phosphono dihydrogen phosphate Chemical compound N.OP(O)(=O)OP(O)(O)=O IYNIYQPKWZYHRQ-UHFFFAOYSA-N 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- WGWACCCAJWZIML-UHFFFAOYSA-N benzene;buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N.C1=CC=CC=C1 WGWACCCAJWZIML-UHFFFAOYSA-N 0.000 description 1
- 238000007707 calorimetry Methods 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
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- 150000001875 compounds Chemical class 0.000 description 1
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- 238000004079 fireproofing Methods 0.000 description 1
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 239000012802 nanoclay Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 description 1
- 229940048086 sodium pyrophosphate Drugs 0.000 description 1
- 239000011145 styrene acrylonitrile resin Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- 150000003752 zinc compounds Chemical class 0.000 description 1
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- D06M11/68—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof
- D06M11/70—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof with oxides of phosphorus; with hypophosphorous, phosphorous or phosphoric acids or their salts
- D06M11/71—Salts of phosphoric acids
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- D06M11/07—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
- D06M11/11—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
- D06M11/155—Halides of elements of Groups 2 or 12 of the Periodic Table
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- D06M11/07—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
- D06M11/11—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
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- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/46—Oxides or hydroxides of elements of Groups 4 or 14 of the Periodic Table; Titanates; Zirconates; Stannates; Plumbates
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- D06M11/51—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof
- D06M11/55—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof with sulfur trioxide; with sulfuric acid or thiosulfuric acid or their salts
- D06M11/56—Sulfates or thiosulfates other than of elements of Groups 3 or 13 of the Periodic Table
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- D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
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- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/144—Alcohols; Metal alcoholates
- D06M13/148—Polyalcohols, e.g. glycerol or glucose
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- D06M13/35—Heterocyclic compounds
- D06M13/355—Heterocyclic compounds having six-membered heterocyclic rings
- D06M13/358—Triazines
- D06M13/364—Cyanuric acid; Isocyanuric acid; Derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/30—Flame or heat resistance, fire retardancy properties
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Fireproofing Substances (AREA)
Abstract
The invention relates to a catalysis carbonization intumescent flame-retardant system and application thereof. The system comprises an acid source, a carbon source, a gas source and a char formation catalyst, wherein in the flame-retardant system, the mass percentage of the acid source is 15 to 30%, a mass ratio of the acid source to the gas source is 2-10: 1, a mass ratio of the acid source to the carbon source is 2-10: 1, and a mass ratio of the acid source to the char formation catalyst is 10-20: 1. The catalysis carbonization intumescent flame-retardant system is applied to flame-retardant after-finishing of a terylene fabric. The system does not contain halogen, accords with the development trend of low smoke and low toxicity of fire retardants and belongs to an environment-friendly flame-retardant system; and a finished product has better flame resistance, and a finished fabric has better flame resistance and molten drop resistance.
Description
Technical field
The invention belongs to finishing functions of textile fabrics field, particularly to one catalysis carbonization Intumescent Retardant System and application thereof.
Background technology
Terylene is the one that in synthetic fibers, consumption is maximum, is widely used in national defence, industrial cloth and each side of people's life.
Terylene belongs to inflammability fiber, it is impossible to meet the requirement to fire resistance of some field, it need to be carried out flame treatment.Built
The method of vertical endowing terylene anti-flammability be mostly by increase molten drop make simultaneously molten drop quickly drip with self-extinguishment and reach fire-retardant
Effect, but the drippage of high-temperature molten, be easily caused secondary injury.If surface forms tight layer of charcoal when making fiber burn,
Reduce fused mass drippage, be then to confer to the more preferable approach of terylene anti-flammability.
Intumescent Retardant System, with phosphorus, nitrogen for mainly comprising element, main plays a role by condensed phase is fire-retardant, can be when being heated
Formed by fire proofing surface and expand carbon-coating.Intumescent Retardant System is used for the polymer of some charcoals that can not be heated, has obtained very
Good flame retardant effect.
For reaching high flame resistance, the consumption of Intumescent Retardant System is the biggest.For improving Intumescent Retardant System flame retarding efficiency,
By the catalysis carbonization by Nano filling or metallic compound, promote that Intumescent Retardant System is cross-linked into charcoal or catalytic polymerization
Thing dehydrogenation-crosslinking-one-tenth charcoal is a new research direction.As there are some researches show, employing is made up of APP and tetramethylolmethane
Intumescent Retardant System to polypropylene (PP) fire-retardant time, add in flame-retardant system a small amount of manganese, zinc, magnesium, aluminum etc. oxide,
During the compound such as sulfate or borate, can further improve the oxygen index (OI) of fire-retardant PP, flame-retardant polymer can shape when burning
Become more stable layer of charcoal;Metal halide such as FeCl3、NiCl2And CoCl2Etc. dramatically increasing acrylonitrile-butadiene-benzene second
Neat coal amout after the burning of alkene/organo montmorillonite (ABS/OMT) nano composite material;Zinc compound and nanoclay add to
Styrene-acrylonitrile (SAN) makes nano composite material, also dramatically increases material neat coal amout after combustion.
Summary of the invention
The technical problem to be solved is to provide a kind of catalysis carbonization Intumescent Retardant System and application, this expandable flame retardant
System does not contains halogen, and meets fire retardant few cigarette, the development trend of low toxicity, belongs to environmental protection flame retardant system;Arrangement product fire resistance
More preferably, the dacron after arrangement has good flame-retardant and anti-dripping.
A kind of catalysis carbonization Intumescent Retardant System of the present invention, described system includes: acid source, carbon source, source of the gas with become charcoal and be catalyzed
Agent;Wherein, in flame-retardant system, the mass percent of acid source is 15-30%;Acid source is 2~10:1 with the mass ratio of source of the gas;Acid
Source is 2~10:1 with the mass ratio of carbon source;Acid source is 10~20:1 with the mass ratio of char forming catalyst;System also has water.
Described acid source is ammonium phosphate, with the APP of silane, tripolycyanamide, polyurethane or epoxy resin modification, melamine
Amine pyrophosphate or melamine polyphosphate.
Described carbon source is polyalcohols, the water polyacrylic acid of hydroxyl, the aqueous polyurethane of hydroxyl, having of hydroxyl
Machine silicon modified polyurethane, the silicone-modified polyacrylate of hydroxyl, polyacrylate modified polyurethane, polyurethane-modified
Polyacrylate, Polystyrene polyacrylate or triazines oligomer etc..
Described polyalcohols is tetramethylolmethane, Bis(pentaerythritol), tripentaerythritol, starch or sorbitol.
Described source of the gas is tripolycyanamide or melamine salt, dicyandiamide, guanidine, guanidinesalt or urea.
Described melamine salt is melamine cyanurate or boric acid tripolycyanamide;Described guanidinesalt is guanidine carbonate or sulfamic acid
Guanidine.
Described char forming catalyst is the metallic compound of bivalence or multivalence, the silicon dioxide of micro-or nano size, titanium dioxide or 4A
Molecular sieve.
The metallic compound of described bivalence or multivalence is Zn, Mg, Fe, Al, Ca, Ni, Mn, Zr, Cu, Ba, V,
The oxide of Co, Mo and Cr, chloride, acetate, borate or sulfate.
A kind of application being catalyzed carbonization Intumescent Retardant System of the present invention, is applied to dacron flame-retardant after-finishing.
The method of described dacron flame-retardant after-finishing includes: each component in this flame-retardant system mixed by the way of grinding
After Jun Yun, use hot melt, high temperature and high pressure method or support methods for dacron flame-retardant after-finishing.
Described lapping mode is ball milling, colloid mill or sand milling etc..
The present invention is raw materials used the most commercially.
Beneficial effect
(1) Intumescent Retardant System used by the present invention does not contains halogen, and meets fire retardant few cigarette, the development trend of low toxicity, belongs to ring
Environment friendly flame-retardant system;
(2) present invention is to acid source, carbon source and the optimization of source of the gas proportioning in Intumescent Retardant System, more efficiently plays this system
Fire retardation;
(3) present invention addition by char forming catalyst, improves arrangement product carbon left, reduces arrangement product HRR with total
Heat release, arranges product fire resistance more preferable, and flame-proof treatment product burn without molten drop.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is expanded on further.Should be understood that these embodiments be merely to illustrate the present invention and
It is not used in restriction the scope of the present invention.In addition, it is to be understood that after having read the content that the present invention lectures, people in the art
The present invention can be made various changes or modifications by member, and these equivalent form of values fall within the application appended claims equally and limited
Scope.
Embodiment 1~12
In the ratio shown in table 1 by composition catalysis the acid source of carbonization Intumescent Retardant System, carbon source, source of the gas, char forming catalyst and
Water joins grinding 4h in colloid mill, obtains the catalysis carbonization Intumescent Retardant System that milky is thick.
Table 1 is catalyzed carbonization Intumescent Retardant System proportioning
APP APP in table, PER tetramethylolmethane, MEL tripolycyanamide, MPP melamine pyrophosphate,
The silane-modified APP of Si-APP, lower same.(what embodiment 12 tested is that melamine pyrophosphate is by sodium pyrophosphate
With tripolycyanamide reaction preparation, source of the gas is included in.)
Comparative example 1~6
In the ratio shown in table 2, component acid source, carbon source, source of the gas and the water of composition Intumescent Retardant System is joined in colloid mill
Grind 4h, obtain the Intumescent Retardant System that milky is thick.
Table 2 comparative example Intumescent Retardant System proportioning
Utilize embodiment 1~12 and comparative example 1~6 in Intumescent Retardant System carry out dacron flame-proof treatment.
1, dacron flame-proof treatment
Fabric: pure polyester knitting thing (grammes per square metre 110g/m2)
Flame-proof finishing process:
Hot melt: dacron pads the ground flame-retardant system (two leachings two are rolled, liquid carrying rate about 120%) → pre-made
Baking (80 DEG C × 3min) → bake (180 DEG C × 3min).
2, the test of product fire resistance is arranged
2.1 limited oxygen index values (LOI)
Measure by " GB/T 5454-1997 textile combustion performance test oxygen index method ".
2.2 vertical combustion performances
Measure by " GB/T 5455-1997 textile combustion performance test normal beam technique ".
2.3 miniature calorimetric tests
Using miniature calorimeter, weigh sample about 5mg and be measured, mensuration atmosphere is air, temperature elevating range 75~750 DEG C,
1 DEG C/s of heating rate, gas flow rate 20mL/min.
Concrete measurement result
Table 3 uses hot melt that dacron carries out flame-proof treatment for comparative example 1~6 flame-retardant system, arranges product vertical burn flammability
Energy and oxygen index (OI).
Table 3 comparative example arranges product vertical combustion performance and oxygen index (OI)
In table 3, the result of the test of 6 comparative examples understands, and by the optimization to constituent mass ratio each in system, can make these not
Intumescent Retardant System containing catalyst more efficiently plays fire retardation.When total consumption is 25%, comparative example 6 effect is optimum.
Table 4 uses hot melt that dacron carries out flame-proof treatment for embodiment 2 and embodiment 9 flame-retardant system, and the product that arrange hang down
Straight combustibility and oxygen index (OI).
Table 4 embodiment arranges product vertical combustion performance and oxygen index (OI)
As shown in Table 4, the flame-retardant system prepared by the inventive method in the way of Final finishing for dacron is fire-retardant can be effective
Improve its anti-flammability, can well suppress molten drop.
Table 5 for embodiment 1~12 and comparative example 6 flame-retardant system use hot melt that dacron is carried out flame-proof treatment, arrange
Product miniature calorimetry result.
Table 5 arranges product miniature calorimetric test result
From table 5 comparative example 6, Intumescent Retardant System is used for dacron flame-proof treatment can reduce fabric HRC,
PHRR and THR, effectively reduces fire risk;Embodiment 1~12 is compared with comparative example 6 and understands, add into charcoal and urge
After agent, HRC, PHRR and THR of arranging product reduce further, and carbon left significantly increases, and illustrate that being catalyzed carbonization makees
With significantly.
Claims (10)
1. a catalysis carbonization Intumescent Retardant System, described system includes: acid source, carbon source, source of the gas and char forming catalyst;Wherein,
In flame-retardant system, the mass percent of acid source is 15-30%;Acid source is 2~10:1 with the mass ratio of source of the gas;Acid source and carbon source
Mass ratio is 2~10:1;Acid source is 10~20:1 with the mass ratio of char forming catalyst.
A kind of catalysis carbonization Intumescent Retardant System the most according to claim 1, it is characterised in that described acid source is ammonium phosphate
Or APP, melamine pyrophosphate or the tripolycyanamide with silane, tripolycyanamide, polyurethane or epoxy resin modification
Quadrafos.
A kind of catalysis carbonization Intumescent Retardant System the most according to claim 1, it is characterised in that described carbon source is polyhydric alcohol
Class, the water polyacrylic acid of hydroxyl, the aqueous polyurethane of hydroxyl, the organic silicon modified polyurethane of hydroxyl, containing hydroxyl
The silicone-modified polyacrylate of base, polyacrylate modified polyurethane, polyurethane-modified polyacrylate, polystyrene
Modified polyacrylate or triazines oligomer.
A kind of catalysis carbonization Intumescent Retardant System the most according to claim 3, it is characterised in that described polyalcohols is season
Penta tetrol, Bis(pentaerythritol), tripentaerythritol, starch or sorbitol.
A kind of catalysis carbonization Intumescent Retardant System the most according to claim 1, it is characterised in that described source of the gas is melamine
Amine or melamine salt, dicyandiamide, guanidine, guanidinesalt or urea.
A kind of catalysis carbonization Intumescent Retardant System the most according to claim 5, it is characterised in that described melamine salt is
Melamine cyanurate or boric acid tripolycyanamide;Described guanidinesalt is guanidine carbonate or Guanidine Sulfamate 99.
A kind of catalysis carbonization Intumescent Retardant System the most according to claim 1, it is characterised in that described char forming catalyst is
Bivalence or the metallic compound of multivalence, silicon dioxide, titanium dioxide or 4A molecular sieve.
A kind of catalysis carbonization Intumescent Retardant System the most according to claim 7, it is characterised in that described bivalence or multivalence
Metallic compound is the oxidation of Zn, Mg, Fe, Al, Ca, Ni, Mn, Zr, Cu, Ba, V, Co, Mo and Cr
Thing, chloride, acetate, borate or sulfate.
9. the application of a catalysis carbonization Intumescent Retardant System as claimed in claim 1, it is characterised in that be applied to terylene and knit
Thing flame-retardant after-finishing.
A kind of application being catalyzed carbonization Intumescent Retardant System the most according to claim 9, it is characterised in that described terylene is knitted
The method of thing flame-retardant after-finishing includes: by grinding by the way of by each component mix homogeneously in flame-retardant system after, use hot melt
Method, high temperature and high pressure method or support methods are used for dacron flame-retardant after-finishing.
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CN110130092A (en) * | 2019-05-25 | 2019-08-16 | 北京化工大学 | A kind of method of expanding fire retardant flame-retardant after-finishing improved polypropylene non-woven fabrics |
CN112981976A (en) * | 2021-02-06 | 2021-06-18 | 李金赛 | Fireproof tent fabric and preparation method thereof |
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CN109097981A (en) * | 2018-08-07 | 2018-12-28 | 浙江彩蝶实业有限公司 | A kind of production technology of reaction-type flame-retarding dacron |
CN110130092A (en) * | 2019-05-25 | 2019-08-16 | 北京化工大学 | A kind of method of expanding fire retardant flame-retardant after-finishing improved polypropylene non-woven fabrics |
CN112981976A (en) * | 2021-02-06 | 2021-06-18 | 李金赛 | Fireproof tent fabric and preparation method thereof |
CN115613353A (en) * | 2022-09-22 | 2023-01-17 | 江苏嘉通能源有限公司 | Preparation method of self-extinguishing flame-retardant polyester-nylon fabric |
CN115613353B (en) * | 2022-09-22 | 2024-03-19 | 江苏嘉通能源有限公司 | Preparation method of self-extinguishing flame-retardant polyester-nylon fabric |
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