CN105836985B - Sludge treating system - Google Patents

Sludge treating system Download PDF

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Publication number
CN105836985B
CN105836985B CN201510017374.9A CN201510017374A CN105836985B CN 105836985 B CN105836985 B CN 105836985B CN 201510017374 A CN201510017374 A CN 201510017374A CN 105836985 B CN105836985 B CN 105836985B
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Prior art keywords
sludge
filter cloth
roller
upper filter
divider
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CN105836985A (en
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王磊
李小玲
陈小西
曾成生
张峰
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Shanghai Fuchan Machinery Technology Co.,Ltd.
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Shanghai Mechanical Science And Technology Ltd Of Rich Product
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  • Filtration Of Liquid (AREA)
  • Treatment Of Sludge (AREA)

Abstract

A kind of sludge treating system, including sludge mixing agitator, sludge divider and sludge dewatering equipment.Sludge through the sludge mixing agitator mixing after be transmitted to the sludge divider, by sludge divider it is uniform after be transmitted to sludge dewatering equipment, by sludge dewatering machine be dehydrated.Compared with prior art, the present invention improves the mixing quality of blender processing sludge;When handling the sludge of half plastic state, realizes the crushing of sludge and be allowed on the filter cloth for being evenly distributed to subsequent sludge dewatering equipment;Tensioning, the stress for realizing filter cloth are stronger, and wearability is more preferable.Sludge moisture content after the squeezing of multiple groups roller is set to drop to 60% or less.Filter cloth service life is higher, and maintenance replacement is few.

Description

Sludge treating system
Technical field
The present invention relates to sludge treatment device technical fields, relate in particular to a kind of for being stirred to sludge, Divide, the sludge treating system of dehydration.
Background technique
Traditional sludge treatment equipment include for bulk sludge is stirred the sludge agitation device of crushing, will crush after Sludge carry out sludge divider respectively and for sludge to be carried out the sludge dewatering equipment that dehydration is extracted.In existing product There are a variety of deficiencies in concrete structure design for sludge agitation device, sludge divider and dewaterer: sludge agitation device cannot incite somebody to action Sludge is finer to be crushed, and the subsequent processes effect of sludge is affected;Distribution of sludge device is dirty by the larger particles of half plastic state Precision is not high during mud assigns to sludge dewatering equipment filter cloth, and the damage of filter cloth is easily caused after long-play, influences to squeeze Effect;Sludge dewatering equipment when handling the sludge of half plastic state easily occurs that filter cloth is loose, sludge dewatering is not clean and filter cloth damage is asked Topic, reduces the service life of filter cloth.
Summary of the invention
The present invention is in order to solve the above technical problems, provide a kind of sludge treating system.
The specific technical solution of the present invention is as follows:
A kind of sludge treating system, including sludge mixing agitator, sludge divider and sludge dewatering equipment;Described in sludge warp Sludge mixing agitator be transmitted to after being mixed the sludge divider, by sludge divider it is uniform after to be transmitted to sludge de- Water dispenser machines dehydration by sludge dewatering;The sludge divider includes framework, conveyor screw bar, crushes rotation hammer, transmission shaft It holds and decelerating motor, the framework is inner arc column-shape showering up and down, the conveyor screw bar includes screw rod body and spiral shell Band, the ribbon are inversely unfolded around screw rod body from center to both ends;The crushing rotation hammer includes rotating bar and rotary harrow Tooth, the rotation rake teeth are distributed in rotating bar;The conveyor screw bar and crushing rotation hammer are located at framework inside, the spiral The body of rod and rotating bar are parallel to each other, and the drive bearing is separately connected screw rod body and rotating bar;The decelerating motor driving passes Dynamic bearing drives the conveyor screw bar and crushes rotation hammer and axially does self rotation in the same direction along screw rod body and rotating bar respectively Turn.It further include fixed square tube and worm gear device, described fixed square tube one end connects the framework, the other end connects worm gear snail Lever apparatus adjusts the worm gear device, raises or reduces fixed square tube, framework is enabled to be lifted or decline therewith.Wherein, described Conveyor screw bar shares two, and a conveyor screw bar is between another conveyor screw bar and the crushing rotation hammer.
By using this mode: the sludge of half plastic state passes through ribbon by falling on conveyor screw bar above framework Rotation drives, is conveyed respectively to body of rod both ends from the body of rod middle position of conveyor screw bar, while in the rotation for crushing rotation hammer Constantly broken and rolling, realizes the crushing of sludge and evenly distributes under the beating of rake teeth.In the sludge that upstream equipment is sent When amount changes, the exact height of worm gear device up and down adjustment sludge uniform distribution device can also be utilized, is prevented Only sludge uneven thickness or local too thick problem, mitigate machine utilization.
Preferred technical solution is that in the sludge treating system, sludge dewatering equipment includes main frame, includes in the main frame For squeezing the upper filter cloth and lower filter cloth of sludge in transmission process;Dirt for being coated uniformly on sludge on the upper filter cloth Mud distributor;For driving the upper filter cloth and lower filter cloth to recycle the driven roller rolled in opposite directions;For squeeze the upper filter cloth and The squeezing roller of the multiple groups of sludge between lower filter cloth;For driving the driven roller and multiple groups to squeeze the motor that roller rolls;With In the scraper for scraping the sludge after squeezing from the upper filter cloth and lower filter cloth;Further include idler roller, push rod, high-pressure cylinder and Tapered region;The push rod both ends are separately connected high-pressure cylinder and idler roller, the idler roller withstand on the upper filter cloth and lower filter cloth Inside, the high-pressure cylinder driving push rod makees propulsion stretching motion, drive the idler roller be tensioned or locking upper filter cloth and Lower filter cloth;The upper filter cloth and lower filter cloth close up, after the squeezing draining of each group pressure roller wheel under driven roller drive through tapered region Separation, the scraper is set to upper filter cloth and is separating place with lower filter cloth, and contacts respectively with upper filter cloth, lower filter cloth.The sludge dewatering Machine further includes hollow permeable roller;The hollow permeable roller is equipped with intermittent tabletting, the hollow permeable roller passes through the tabletting pressure Compel the upper filter cloth between the tapered region and each group squeezing roller;The tapered region is equipped with intermittent convex block and by being somebody's turn to do Convex block oppresses lower filter cloth;The tabletting is driven in the hollow permeable roller surface circulation rotating of motor driven lower edge, the convex block in motor It is rotated under dynamic along tapered region surface circulation.The squeezing roller difference of each group described in the sludge dewatering equipment is horizontally disposed, with filter cloth packet It is moved towards at s type at angle;The squeezing roller shares 3 groups, and reduces along upper filter cloth, lower filter cloth transmission direction diameter echelon, filter cloth packet Angle echelon increases.
By using this mode: pushing push rod using high-pressure cylinder, push idler roller to withstand upper filter cloth under with push rod Thus filter cloth adjusts the tensioning and relaxation of the filter cloth of dewaterer, evaded in existing dewaterer when mud granule is excessive, for a long time The problem of caused filter cloth is loose after operation, sludge dewatering is not clean and filter cloth damages.Keep sludge dewatering equipment stress stronger, it is wear-resisting Property is more preferable.Meanwhile being rotated using the tabletting of the convex block on motor driven tapered region surface and hollow permeable roller surface, enable circulation rotating Tabletting and convex block are applying pressure to the upper filter cloth just closed up and lower filter cloth respectively, and the sludge of bulky grain is pressed and is dissipated, and dissipates pressure Distribution of the sludge afterwards between upper and lower filter cloth becomes the press dewatering effect for more uniformly greatly improving subsequent squeezing roller Fruit.
Preferred technical solution is, in the sludge treating system, the sludge mixing agitator includes cabinet, driving electricity Machine, driving gear, agitating shaft, feed inlet and discharge port, the feed inlet are located above cabinet, and the discharge port is located at cabinet Lower section, the agitating shaft are located in the box body portion, and gear, the driving gear and the driving are driven described in the stirring axis connection Motor connection, the agitating shaft are more, and the agitating shaft is equipped with stirrer paddle.Wherein, the agitating shaft can be gear Shape instrument bevel or reverse cut helical ramp;The cabinet is made of stainless steel, and the agitating shaft is by carbon steel, abrasion-resistant stee Or stainless steel is made.
By using this mode: using the rotary shaft of the bevel structure of the reverse cut with stirrer paddle, improving Blender handles mixing quality when sludge.Improved chemical is added in whipping process simultaneously keeps sludge constantly anti-with improved chemical It answers, in the exit of blender, sludge is made to become granular dry mud.
Compared with prior art, the present invention improves the mixing quality of blender processing sludge;In the dirt for handling half plastic state When mud, realizes the crushing of sludge and be allowed on the filter cloth for being evenly distributed to subsequent sludge dewatering equipment;Realize filter cloth tensioning, by Power is stronger, and wearability is more preferable.Sludge moisture content after the squeezing of multiple groups roller is set to drop to 60% or less.Filter cloth service life is more Height, maintenance replacement are few.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention 1;
Fig. 2 is the overlooking structure diagram of sludge divider in the embodiment of the present invention 1;
Fig. 3 is the schematic view of the front view of sludge divider in the embodiment of the present invention 1;
Fig. 4 is the structural schematic diagram of sludge dewatering equipment in the embodiment of the present invention 1;
Fig. 5 is the first partial enlarged diagram in Fig. 4;
Fig. 6 is the second partial enlargement diagram in Fig. 4;
Fig. 7 is the third partial enlargement diagram in Fig. 4;
Fig. 8 is the structural schematic diagram of sludge mixing agitator in the embodiment of the present invention 1;
The corresponding relationship of each appended drawing reference and product component is as follows in attached drawing:
1, sludge mixing agitator;2, sludge divider;3, sludge dewatering equipment;11, cabinet;12, driving motor;13, it drives Moving gear;14, feed inlet;15, agitating shaft;16, discharge port, 17, stirrer paddle;21, framework;22, conveyor screw bar;23, powder Broken rotation hammer;24, drive bearing;25, decelerating motor;221, screw rod body;222, ribbon;231, rotating bar;232, rotary harrow Tooth;261, fixed square tube;262, worm gear device;31, main frame;321, upper filter cloth;322, lower filter cloth;33, Distribution of sludge Device;34, driven roller;35, roller is squeezed;36, motor;37, scraper;38, idler roller;39, high-pressure cylinder;391, push rod;310, Tapered region;311, hollow permeable roller;3111, tabletting;3101, convex block.
Specific embodiment
It is further described below in conjunction with the embodiment of the present invention 1 shown in Fig. 1-8.
Sludge treating system includes sludge mixing agitator 1, sludge divider 2 and sludge dewatering equipment 3 as shown in Figure 1:;It is dirty After mud is transmitted to the sludge divider 2 after the sludge mixing agitator 1 mixing, passes through sludge divider 2 uniformly It is transmitted on sludge dewatering equipment 3, dehydration is processed by sludge dewatering equipment 3.
As Figure 2-3: sludge divider 2 includes framework 21, conveyor screw bar 22, crushes rotation hammer 23, drive bearing 24, decelerating motor 25, fixed square tube 261 and worm gear device 262;The framework 21 is inner arc cylinder up and down Body, the conveyor screw bar 22 include screw rod body 221 and ribbon 222, and the ribbon 222 is around screw rod body 221 by center Inversely it is unfolded to both ends;The crushing rotation hammer 23 includes rotating bar 231 and rotation rake teeth 232, the rotation rake teeth 232 distribution In in rotating bar 231;The conveyor screw bar 22 and crushing rotation hammer 23 are located at 21 inside of framework, 221 and of the screw rod body Rotating bar 231 is parallel to each other, and conveyor screw bar 22 shares two, wherein a conveyor screw bar 22 is between another conveyor screw Between bar 22 and the crushing rotation hammer 23.The drive bearing 24 is separately connected screw rod body 221 and rotating bar 231;It is described Decelerating motor 25 drives drive bearing 24, drives the conveyor screw bar 22 and crushes rotation hammer 23 respectively along screw rod body 221 It is rotated self in the same direction with axial do of rotating bar 231.Described 261 one end of fixed square tube connects the framework 21, the other end connects snail Worm and gear device 262 adjusts the worm gear device 262, raises or reduces fixed square tube 261, framework 21 can be enabled to lift therewith It rises or declines.
As shown in figs. 4-7: the sludge dewatering equipment 3 includes main frame 31, includes in transmission process in main frame 31 The upper filter cloth 321 and lower filter cloth 322 of middle squeezing sludge;Sludge point for being coated uniformly on sludge on the upper filter cloth 321 Cloth device 33;For driving the upper filter cloth 321 and lower filter cloth 322 to recycle the driven roller 34 rolled in opposite directions;It is described for squeezing Three groups of squeezing roller 35 of sludge between filter cloth 321 and lower filter cloth 322;For driving the driven roller 34 and three groups of pressure roller The motor 36 that wheel 35 rolls;Scraper 37 for scraping the sludge after squeezing from the upper filter cloth 321 and lower filter cloth 322; Each group squeezing roller 35 is distinguished horizontally disposed, moves towards with filter cloth cornerite at s type, and along upper filter cloth 321,322 side of transmission of lower filter cloth Reduce to diameter echelon, filter cloth cornerite echelon increases.Further include idler roller 38, push rod 391, high-pressure cylinder 39, tapered region 310, Hollow permeable roller 311;391 both ends of push rod are separately connected high-pressure cylinder 39 and idler roller 38, the idler roller 38 withstand on institute State the inside of filter cloth 321 and lower filter cloth 322,39 driving push rod 391 of high-pressure cylinder does propulsion stretching motion, described in drive The tensioning of idler roller 38 or locking upper filter cloth 321 and lower filter cloth 322;The upper filter cloth 321 and lower filter cloth 322 are in 34 band of driven roller Under dynamic, close up through tapered region 310, separated after each group squeezing squeezing draining of roller 35, the scraper 37 is set to upper filter cloth 321 and exists Place is separated with lower filter cloth 322, and is contacted respectively with upper filter cloth 321, lower filter cloth 322.The hollow permeable roller 311 is equipped with interruption Tabletting 3111, the hollow permeable roller 311 oppressed by the tabletting 3111 and squeezes roller between the tapered region 310 and each group Upper filter cloth 321 between 35;The tapered region 310 is equipped with intermittent convex block 3101 and oppresses lower filter cloth by the convex block 3101 322;The tabletting 3111 drives hollow permeable 311 surface circulation of the roller rotation of lower edge in motor 36, and the convex block 3101 is in motor It is rotated under 36 drivings along 310 surface circulation of tapered region.
As shown in Figure 8: the sludge mixing agitator 1 includes cabinet 11, driving motor 12, driving gear 13, agitating shaft 15, feed inlet 14 and discharge port 16, the feed inlet 14 is located at 11 top of cabinet, discharge port 16 is located at 11 lower section of cabinet, stirs Mixing axis 15 has more, which is provided with stirrer paddle 17 and be located inside cabinet 11, and cabinet 11 is made of stainless steel, agitating shaft 15 are made of abrasion-resistant stee, using reverse cut helical ramp.Agitating shaft 15 connects the driving gear 13, driving gear 13 with Driving motor 12 connects.
In practice: sludge initially enters in the cabinet 11 of sludge mixing agitator 1, and the starting of driving motor 12 enables driving gear 13 rotations, so that being rubbed sludge by the agitating shaft 15 with stirrer paddle 17, and are transferred to the sludge divider 2 of system downstream In.The sludge of rubbing above framework 21 by falling on two conveyor screw bars 22, with the rotation of conveyor screw bar 22, sludge Disperse to convey to both sides respectively with the rotation drive of ribbon 222, from 22 middle position of conveyor screw bar, simultaneously, along screw rod 221 rotation direction of body, which is constantly fed into, to be crushed at rotation hammer 23, is crushed after the rotation rake teeth 232 in rotation hammer 23 is patted and is broken It is broken.And it is sent on the Distribution of sludge device 3 in the sludge dewatering equipment 3 of system downstream.Operator starts high-pressure cylinder 39, high pressure Cylinder 39 pushes push rod 391, enables the idler roller 38 of 391 other end of push rod move, upper filter cloth 321 and lower filter cloth 322 are tensioned.With Motor 36 starts afterwards, drives the driven roller 34 and three groups of squeezing rollers 35 to roll, driven roller 34 drives upper filter cloth 321 and lower filter Cloth 322 recycles opposite rolling.Meanwhile Distribution of sludge device 33 starts for sludge to be coated on upper filter cloth 321, upper filter cloth 321 is under Filter cloth 322 closes up when by tapered region 310, and the tabletting 3111 and convex block 3101 are following respectively along hollow in motor driven 311 surface of damping roller and the rotation of 310 surface circulation of tapered region, to apply a unevenness to upper filter cloth 321, lower filter cloth 322 respectively The crushing of block-like sludge is allowed to be distributed in the filter cloth closed up more uniform by even pressure.Then, the filter cloth closed up is successively By three groups of squeezing rollers 35, moisture is squeezed by squeezing roller 35 and is gone out.Finally upper filter cloth 321 and the separation of lower filter cloth 322, pressure are gone The sludge of moisture is scraped from upper filter cloth 321 and lower filter cloth 322 by scraper 37 and is fallen.Through detecting, by using above-mentioned machinery, Sludge moisture content after a series of squeezing of rollers drops to 60% or less.And traditional dewaterer dehydration rate is by sludge bulking shadow It rings, dehydration rate is up to 80% or more.
The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be said that Specific implementation of the invention is only limited to these instructions.For those skilled in the art to which the present invention belongs, it is not taking off Under the premise of from present inventive concept, a number of simple deductions or replacements can also be made, all shall be regarded as belonging to protection of the invention Range.

Claims (6)

1. a kind of sludge treating system, including sludge mixing agitator (1), sludge divider (2) and sludge dewatering equipment (3);It is dirty Mud is transmitted to the sludge divider (2), by sludge divider (2) after the sludge mixing agitator (1) is mixed It is transmitted to sludge dewatering equipment (3) after uniformly, processes dehydration by sludge dewatering equipment (3);It is characterized by: the sludge divider (2) include framework (21), conveyor screw bar (22), crush rotation hammer (23), drive bearing (24) and decelerating motor (25), it is described Framework (21) is inner arc column-shape showering up and down, and the conveyor screw bar (22) includes screw rod body (221) and ribbon (222), the ribbon (222) is inversely unfolded around screw rod body (221) from center to both ends;Crushing rotation hammer (23) packet It includes rotating bar (231) and rotation rake teeth (232), the rotation rake teeth (232) is distributed on rotating bar (231);The conveying spiral shell Spinner handle (22) and crushing rotation hammer (23) are located on the inside of framework (21), the screw rod body (221) and rotating bar (231) are put down each other Row, the drive bearing (24) are separately connected screw rod body (221) and rotating bar (231);Decelerating motor (25) driving passes Dynamic bearing (24) drives the conveyor screw bar (22) and crushes rotation hammer (23) respectively along screw rod body (221) and rotating bar (231) axial to do self rotation in the same direction;
The sludge divider (2) further includes fixed square tube (261) and worm gear device (262), the fixed square tube (261) One end connects the framework (21), other end connection worm gear device (262), adjusts the worm gear device (262), lifts High or reduction is fixed square tube (261), and framework (21) is enabled to be lifted or decline therewith;
Conveyor screw bar (22) described in the sludge divider (2) shares two, wherein a conveyor screw bar (22) between Between another conveyor screw bar (22) and the crushing rotation hammer (23);
The sludge dewatering equipment (3) includes main frame (31), includes for squeezing in transmission process in the main frame (31) The upper filter cloth (321) and lower filter cloth (322) of sludge;Sludge point for being coated uniformly on sludge on the upper filter cloth (321) Cloth device (33);For driving the upper filter cloth (321) and lower filter cloth (322) to recycle the driven roller (34) rolled in opposite directions;For pressing Squeeze the squeezing roller (35) of the multiple groups of sludge between the upper filter cloth (321) and lower filter cloth (322);For driving the driven roller (34) and multiple groups squeeze the motor (36) that roller (35) roll;For the sludge after squeezing from the upper filter cloth (321) and under The scraper (37) scraped on filter cloth (322);It further include idler roller (38), push rod (391), high-pressure cylinder (39) and tapered region (310);Push rod (391) both ends are separately connected high-pressure cylinder (39) and idler roller (38), the idler roller (38) withstand on institute The inside of filter cloth (321) and lower filter cloth (322) is stated, high-pressure cylinder (39) driving push rod (391) does propulsion stretching motion, Drive the idler roller (38) tensioning or locking upper filter cloth (321) and lower filter cloth (322);The upper filter cloth (321) and lower filter Under cloth (322) drives in driven roller (34), close up through tapered region (310), separated after each group squeezing roller (35) squeezing draining, The scraper (37) be set to upper filter cloth (321) at being separated with lower filter cloth (322), and respectively with upper filter cloth (321), lower filter cloth (322) it contacts;
The sludge dewatering equipment (3) further includes hollow permeable roller (311);The hollow permeable roller (311) is equipped with intermittent pressure Piece (3111), the hollow permeable roller (311) are oppressed by the tabletting (3111) and are squeezed between the tapered region (310) and each group Upper filter cloth (321) between roller (35);The tapered region (310) is equipped with intermittent convex block (3101) and passes through the convex block (3101) lower filter cloth (322) are oppressed;The tabletting (3111) drives hollow permeable roller (311) surface circulation of lower edge in motor (36) Rotation, the convex block (3101) rotate in the case where motor (36) drive along tapered region (310) surface circulation.
2. a kind of sludge treating system as described in claim 1, it is characterised in that: each group described in the sludge dewatering equipment (3) It is horizontally disposed to squeeze roller (35) difference, is moved towards with filter cloth cornerite at s type.
3. a kind of sludge treating system as claimed in claim 2, it is characterised in that: sludge dewatering equipment squeezes roller described in (3) (35) 3 groups are shared, and is reduced along upper filter cloth (321), lower filter cloth (322) transmission direction diameter echelon, the increase of filter cloth cornerite echelon.
4. a kind of sludge treating system as claimed in claim 3, it is characterised in that: the sludge mixing agitator (1) includes case Body (11), driving motor (12), driving gear (13), agitating shaft (15), feed inlet (14) and discharge port (16), the charging Mouth (14) is located above cabinet (11), and the discharge port (16) is located at below cabinet (11), and the agitating shaft (15) is located at cabinet (11) internal, the agitating shaft (15) connects the driving gear (13), the driving gear (13) and the driving motor (12) it connects, the agitating shaft (15) has more, and stirrer paddle (17) are additionally provided on the agitating shaft (15).
5. a kind of sludge treating system according to claim 4, it is characterised in that: institute in the sludge mixing agitator (1) Stating agitating shaft (15) is gear-like instrument bevel or reverse cut helical ramp.
6. a kind of sludge treating system according to claim 5, it is characterised in that: institute in the sludge mixing agitator (1) It states cabinet (11) to be made using stainless steel, the agitating shaft (15) is made of carbon steel, wear-resisting steel or stainless steel.
CN201510017374.9A 2015-01-14 2015-01-14 Sludge treating system Active CN105836985B (en)

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CN105836985B true CN105836985B (en) 2019-10-18

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108675609B (en) * 2018-07-13 2020-05-22 黑龙江兰德超声科技股份有限公司 Municipal administration sludge treatment is with many gradients coupling dewatering device
CN111330718B (en) * 2020-03-10 2020-12-08 中国地质大学(武汉) Sludge cleaning device based on river ecosystem and cleaning method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2438496Y (en) * 2000-09-01 2001-07-11 陈国平 Belt type press filtering machine
CN201121159Y (en) * 2007-10-22 2008-09-24 陈华 DYQ-A belt type compression dewaterer
CN103359461A (en) * 2013-07-15 2013-10-23 福建省轻工机械设备有限公司 Pulp crushing screw conveyor
CN203777965U (en) * 2014-03-06 2014-08-20 上海富产机械科技有限公司 Sludge blending mixer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2438496Y (en) * 2000-09-01 2001-07-11 陈国平 Belt type press filtering machine
CN201121159Y (en) * 2007-10-22 2008-09-24 陈华 DYQ-A belt type compression dewaterer
CN103359461A (en) * 2013-07-15 2013-10-23 福建省轻工机械设备有限公司 Pulp crushing screw conveyor
CN203777965U (en) * 2014-03-06 2014-08-20 上海富产机械科技有限公司 Sludge blending mixer

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