CN105834759B - A kind of gantry beam lifting gear of hydraulic control - Google Patents
A kind of gantry beam lifting gear of hydraulic control Download PDFInfo
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- CN105834759B CN105834759B CN201610355577.3A CN201610355577A CN105834759B CN 105834759 B CN105834759 B CN 105834759B CN 201610355577 A CN201610355577 A CN 201610355577A CN 105834759 B CN105834759 B CN 105834759B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
- B23Q1/012—Portals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/26—Fluid-pressure drives
- B23Q5/266—Fluid-pressure drives with means to control the feed rate by controlling the fluid flow
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/38—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously
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Abstract
Description
技术领域technical field
本发明属于重型机械技术领域,涉及一种液压控制的龙门横梁升降装置。The invention belongs to the technical field of heavy machinery and relates to a hydraulically controlled gantry beam lifting device.
背景技术Background technique
立柱是数控龙门铣床、立式车床的重要结构部件,其结构特性对机床的性能影响很大,主要体现在加工精度、抗振性、切削效率、使用寿命等方面。因此,立柱结构的静、动态性能是决定整机性能的重要因素。随着我国现代化产业的发展,纺织行业、机械加工、物流、建筑等行业对龙门结构的需求越来越大。例如龙门结构在纤维铺放成型机中的应用,在机加行业中龙门铣床,龙门三坐标测量仪等,在物流行业和建筑行业中龙门航吊的广泛应用。目前大部分龙门结构设备都是通过丝杠传动装置实现横梁等部件相对立柱升降,尤其是制造业中使用的大型机床设备,如横梁移动型龙门铣床、龙门磨床、大型立式车床等均采用丝杠驱动横梁沿立柱上下运动。但是丝杠传动也有一些缺点,如超重型设备横梁承载极大时,丝杠的承载能力不足,使龙门结构的刚度较差,使用范围较小。Column is an important structural component of CNC gantry milling machine and vertical lathe. Its structural characteristics have a great influence on the performance of the machine tool, mainly reflected in machining accuracy, vibration resistance, cutting efficiency, and service life. Therefore, the static and dynamic performance of the column structure is an important factor to determine the performance of the whole machine. With the development of my country's modern industry, the textile industry, mechanical processing, logistics, construction and other industries have an increasing demand for gantry structures. For example, the application of the gantry structure in the fiber laying and forming machine, the gantry milling machine in the machining industry, the gantry three-coordinate measuring instrument, etc., and the wide application of the gantry crane in the logistics industry and the construction industry. At present, most of the gantry structure equipment uses the screw transmission device to realize the lifting of the beam and other components relative to the column, especially the large machine tool equipment used in the manufacturing industry, such as the beam movable gantry milling machine, the gantry grinder, and the large vertical lathe. The bar drives the beam up and down the column. However, the screw drive also has some disadvantages. For example, when the beam of super-heavy equipment bears a large load, the bearing capacity of the screw is insufficient, which makes the rigidity of the gantry structure poor and the scope of use is small.
发明内容Contents of the invention
本发明的目的是提供一种液压控制的龙门横梁升降装置,解决了现有采用丝杠传动的龙门结构存在的丝杠承载能力不足、刚度较差的问题。The object of the present invention is to provide a hydraulically controlled gantry beam lifting device, which solves the problems of insufficient screw bearing capacity and poor rigidity existing in the existing gantry structure that adopts screw drive.
本发明所采用的技术方案是,一种液压控制的龙门横梁升降装置,包括沿竖直方向设置且互相平行的两根立柱,两根立柱之间水平设有横梁,每根立柱内部设有液压升降装置,液压升降装置上连接有控制系统,横梁的两端分别连接在两个液压升降装置上。The technical solution adopted in the present invention is a hydraulically controlled gantry beam lifting device, which includes two columns arranged vertically and parallel to each other, a horizontal beam is arranged between the two columns, and a hydraulic The lifting device is connected with a control system on the hydraulic lifting device, and the two ends of the beam are respectively connected to two hydraulic lifting devices.
本发明的特点还在于,The present invention is also characterized in that,
其中每根立柱的结构为:包括中空的柱体,柱体的侧面a上设有开口a,开口a与柱体的上下两端均贯通;柱体的侧面b上设有开口b,侧面a与侧面b为柱体的相对两侧面,柱体的底部设有基座。The structure of each upright column is as follows: including a hollow cylinder, the side a of the cylinder is provided with an opening a, and the opening a is connected with the upper and lower ends of the cylinder; the side b of the cylinder is provided with an opening b, and the side a The side b is the opposite side of the cylinder, and the bottom of the cylinder is provided with a base.
其中两个柱体上的开口a正对设置,开口a设置在柱体侧面a的中间位置,开口b设置在柱体侧面b的中间位置;The openings a on the two cylinders are arranged facing each other, the opening a is set at the middle position of the side a of the cylinder, and the opening b is set at the middle position of the side b of the cylinder;
其中每个柱体上设有四对导轨,四对导轨分别位于柱体的四个侧面上,一对导轨分别位于柱体的一个侧面的两端,四对导轨均与柱体的高度方向平行,横梁的两端恰好从开口a伸入立柱内部,所述横梁的每端两侧分别设有与开口a边缘处配合的凹槽。Each column is provided with four pairs of guide rails, the four pairs of guide rails are respectively located on the four sides of the column, and the pair of guide rails are respectively located at the two ends of one side of the column, and the four pairs of guide rails are all parallel to the height direction of the column , the two ends of the crossbeam just extend into the interior of the column from the opening a, and the two sides of each end of the crossbeam are respectively provided with grooves matching the edge of the opening a.
其中液压升降装置包括一层升降机构A,升降机构A的下方设有至少两层升降机构B。The hydraulic lifting device includes a layer of lifting mechanism A, and at least two layers of lifting mechanism B are arranged below the lifting mechanism A.
其中升降机构A的结构为:包括平台a,平台a的下方设有剪叉机构a,剪叉机构a包括连杆a和连杆b,连杆a的中部与连杆b的中部铰接;连杆a的一端设有滚轮a,连杆b的一端设有滚轮b;Wherein the structure of the lifting mechanism A is: including a platform a, a scissors mechanism a is provided below the platform a, the scissors mechanism a includes a connecting rod a and a connecting rod b, the middle part of the connecting rod a is hinged with the middle part of the connecting rod b; One end of rod a is provided with roller a, and one end of connecting rod b is provided with roller b;
剪叉机构a还包括连杆c和连杆d,连杆c的中部和连杆d的中部铰接,连杆c的一端设有滚轮c,连杆d的一端设有滚轮d;The scissor mechanism a also includes a connecting rod c and a connecting rod d, the middle part of the connecting rod c is hinged to the middle part of the connecting rod d, one end of the connecting rod c is provided with a roller c, and one end of the connecting rod d is provided with a roller d;
连杆a与连杆c之间水平设有相互平行的连杆e和连杆f,连杆e的一端固接在连杆a的中部,连杆e的另一端固接在连杆c的中部;Connecting rod e and connecting rod f are arranged parallel to each other horizontally between connecting rod a and connecting rod c. One end of connecting rod e is fixed to the middle of connecting rod a, and the other end of connecting rod e is fixed to the middle of connecting rod c. middle part;
连杆f的一端固接在连杆a的另一端,连杆f的另一端固接在连杆c的另一端,连杆a的另一端、连杆c的另一端均与升降机构B铰接;One end of connecting rod f is fixedly connected to the other end of connecting rod a, the other end of connecting rod f is fixedly connected to the other end of connecting rod c, and the other end of connecting rod a and the other end of connecting rod c are both hinged to lifting mechanism B ;
连杆b与连杆d之间水平设有连杆g,连杆g上设有一对液压缸a,两个液压缸a的固定端分别铰接在连杆g的两端,两个液压缸a的活塞杆端部分别铰接在连杆e的两端,两个液压缸a通过油管a供油;There is a connecting rod g horizontally between the connecting rod b and the connecting rod d, and a pair of hydraulic cylinders a are arranged on the connecting rod g. The fixed ends of the two hydraulic cylinders a are respectively hinged on the two ends of the connecting rod g. The ends of the piston rods are respectively hinged to the two ends of the connecting rod e, and the two hydraulic cylinders a are supplied with oil through the oil pipe a;
滚轮a与开设在平台a底部的滑槽a配合,滚轮c与开设在平台a底部的滑槽b配合,滑槽a与滑槽b分别位于平台a的两端;Roller a cooperates with chute a at the bottom of platform a, roller c cooperates with chute b at the bottom of platform a, and chute a and chute b are located at both ends of platform a respectively;
其中平台a的四个侧面上分别相应设有一对与导轨配合的滑块a。Wherein the four sides of the platform a are respectively provided with a pair of sliders a matched with the guide rails.
其中每层升降机构B的结构为:包括平台b,平台b的上表面开设有滑槽c和滑槽d,滑槽c和滑槽d分别位于平台b的两端,平台b形状、尺寸与平台a的形状、尺寸均相同,平台b的四个侧面上分别设有一对与导轨配合的滑块b;The structure of each layer of lifting mechanism B is as follows: including platform b, the upper surface of platform b is provided with chute c and chute d, chute c and chute d are respectively located at the two ends of platform b, and the shape and size of platform b are the same as The shape and size of the platform a are the same, and a pair of sliders b matching the guide rails are respectively provided on the four sides of the platform b;
平台b的下方设有剪叉机构b,剪叉机构b包括连杆h和连杆I,连杆h的中部与连杆I的中部铰接,连杆h的一端设有滚轮e,连杆I的一端设有滚轮f;The scissors mechanism b is provided below the platform b, the scissors mechanism b includes a connecting rod h and a connecting rod I, the middle part of the connecting rod h is hinged with the middle part of the connecting rod I, one end of the connecting rod h is provided with a roller e, and the connecting rod I is provided with a roller f at one end;
剪叉机构b还包括连杆J和连杆k,连杆J的中部和连杆k的中部铰接,连杆J的一端设有滚轮g,连杆k的一端设有滚轮h;The scissor mechanism b also includes a connecting rod J and a connecting rod k, the middle part of the connecting rod J and the middle part of the connecting rod k are hinged, one end of the connecting rod J is provided with a roller g, and one end of the connecting rod k is provided with a roller h;
滚轮e与开设在平台b底部的滑槽e连接,滚轮g与开设有在平台b底部的滑槽f连接,滑槽e与滑槽f分别位于平台b的两端;The roller e is connected with the chute e opened at the bottom of the platform b, the roller g is connected with the chute f opened at the bottom of the platform b, and the chute e and the chute f are respectively located at both ends of the platform b;
滑槽c处设有行程开关a;There is a travel switch a at the chute c;
连杆h和连杆J之间水平设有相互平行的连杆L和连杆m,连杆L的一端固接在连杆h的中部,连杆L的另一端固接在连杆J的中部;Connecting rod L and connecting rod m parallel to each other are arranged horizontally between connecting rod h and connecting rod J. One end of connecting rod L is fixed to the middle part of connecting rod h, and the other end of connecting rod L is fixed to the middle of connecting rod J. middle part;
连杆m的一端固接在连杆h的另一端,连杆m的另一端固接在连杆J的另一端;One end of the connecting rod m is fixedly connected to the other end of the connecting rod h, and the other end of the connecting rod m is fixedly connected to the other end of the connecting rod J;
连杆I和连杆k之间水平设有连杆n,连杆n上设有一对液压缸b,两个液压缸b的固定端分别铰接在连杆n的两端,两个液压缸b的活塞杆端部分别铰接在连杆L的两端,两个液压缸b通过油管b供油。There is a connecting rod n horizontally between the connecting rod I and the connecting rod k, and a pair of hydraulic cylinders b are arranged on the connecting rod n. The fixed ends of the two hydraulic cylinders b are respectively hinged on the two ends of the connecting rod n. The ends of the piston rods are respectively hinged to the two ends of the connecting rod L, and the two hydraulic cylinders b are supplied with oil through the oil pipe b.
其中相邻两层所述升降机构B之间的连接方式为:上一层升降机构B中的滚轮f与下一层升降机构B中的滑槽c配合,上一层升降机构B中的滚轮h与下一层升降机构B中的滑槽d配合,上一层升降机构B中连杆h的另一端、上一层升降机构B中连杆J的另一端均铰接在下一层升降机构B中平台b的上表面;The connection mode between the lifting mechanisms B of the two adjacent layers is as follows: the roller f in the lifting mechanism B of the upper layer cooperates with the chute c in the lifting mechanism B of the lower layer, and the roller f in the lifting mechanism B of the upper layer h cooperates with the chute d in the lower lifting mechanism B, the other end of the connecting rod h in the upper lifting mechanism B and the other end of the connecting rod J in the upper lifting mechanism B are hinged to the lower lifting mechanism B the upper surface of the middle platform b;
在至少两层升降机构B中,最上层的升降机构B与升降机构A连接,具体的连接方式为:滚轮b与升降机构B中的滑槽c配合,滚轮d与升降机构B中的滑槽d配合,连杆a的另一端与连杆c的另一端均铰接在平台b的上表面;Among at least two layers of lifting mechanisms B, the uppermost lifting mechanism B is connected to the lifting mechanism A. The specific connection method is: the roller b cooperates with the chute c in the lifting mechanism B, and the roller d cooperates with the chute in the lifting mechanism B d, the other end of the connecting rod a and the other end of the connecting rod c are both hinged on the upper surface of the platform b;
位于最底层的升降机构B与基座连接,具体的连接方式为:基座的上表面开设有滑槽g和滑槽h,滑槽g中设有行程开关b;The lifting mechanism B located at the bottom is connected to the base, and the specific connection method is as follows: the upper surface of the base is provided with a chute g and a chute h, and a travel switch b is provided in the chute g;
升降机构B中的滚轮f与滑槽g配合,升降机构B中的滚轮h与滑槽h配合;升降机构B中连杆h的另一端、连杆J的另一端均铰接在基座的上表面。The roller f in the lifting mechanism B cooperates with the chute g, and the roller h in the lifting mechanism B cooperates with the chute h; the other end of the connecting rod h and the other end of the connecting rod J in the lifting mechanism B are hinged on the base surface.
其中控制系统包括电磁阀a和液控阀,电磁阀a的两个工作油口分别连接单向阀c和单向阀d,单向阀c连接液控阀的操作端a,单向阀d连接液控阀的操作端b,液控阀的工作油口A分别连接电磁阀b及调速阀,电磁阀b和调速阀同时连接控制升降机构A动作的控制油路A及控制升降机构B动作的控制油路B;The control system includes a solenoid valve a and a hydraulic control valve. The two working oil ports of the solenoid valve a are respectively connected to the check valve c and the check valve d. The check valve c is connected to the operating end a of the hydraulic control valve and the check valve d Connect the operating port b of the hydraulic control valve, the working oil port A of the hydraulic control valve is respectively connected to the solenoid valve b and the speed control valve, and the solenoid valve b and the speed control valve are connected to the control oil circuit A that controls the movement of the lifting mechanism A and the control lifting mechanism B action control oil circuit B;
电磁阀a的压力油口依次连接马达和油箱;马达还依次连接单向阀a和液控阀的回油口,液控阀的压力油口分别连接单向阀b和顺序阀a;单向阀b还分别与电磁阀b及调速阀连接。The pressure oil port of the solenoid valve a is connected to the motor and the oil tank in turn; the motor is also connected to the oil return port of the check valve a and the hydraulic control valve in turn, and the pressure oil port of the hydraulic control valve is respectively connected to the check valve b and the sequence valve a; The valve b is also connected with the solenoid valve b and the speed regulating valve respectively.
其中控制油路A包括电磁阀c,电磁阀b和调速阀连接电磁阀c的压力油口,电磁阀c的两个工作油口连接两个液压缸a;电磁阀c的回油口接液控阀的工作油口B;油管a的输油口与电磁阀c的两个工作油口连接;The control oil circuit A includes solenoid valve c, solenoid valve b and the speed control valve are connected to the pressure oil port of solenoid valve c, the two working ports of solenoid valve c are connected to two hydraulic cylinders a; the oil return port of solenoid valve c is connected to The working oil port B of the hydraulic control valve; the oil delivery port of the oil pipe a is connected with the two working oil ports of the solenoid valve c;
控制油路B包括电磁阀d和电磁阀e,电磁阀d和电磁阀e同时连接顺序阀b,顺序阀b连接电磁阀f的压力油口,电磁阀f的两个工作油口连接两个液压缸b,电磁阀f的回油口接液控阀的工作油口B;油管b的输油口与电磁阀f的两个工作油口连接。Control oil circuit B includes solenoid valve d and solenoid valve e, solenoid valve d and solenoid valve e are connected to sequence valve b at the same time, sequence valve b is connected to the pressure oil port of solenoid valve f, and the two working ports of solenoid valve f are connected to two The oil return port of the hydraulic cylinder b and the solenoid valve f is connected to the working oil port B of the hydraulic control valve; the oil delivery port of the oil pipe b is connected to the two working oil ports of the solenoid valve f.
相邻两层升降机构B上的控制油路B的连接方式为:上一层升降机构B中控制油路B中的电磁阀d上的管路和电磁阀e上的管路先汇合再与下一层升降机构B中控制油路B中的电磁阀d、电磁阀e连接。The connection method of the control oil circuit B on the two adjacent lifting mechanisms B is as follows: the pipeline on the solenoid valve d and the pipeline on the solenoid valve e in the control oil circuit B in the lifting mechanism B on the upper layer first merge and then connect with The solenoid valve d and solenoid valve e in the control oil circuit B in the lifting mechanism B on the next level are connected.
本发明的有益效果是,本装置中包括液压升降装置,横梁的两端分别与液压升降装置连接,本发明采用液压缸a、液压缸b提供驱动力,实现了龙门横梁的升降,大大提高龙门立柱在竖直方向上的承载能力,简化机床传动结构,改善龙门结构部件的受力状况,提高机床的加工精度,并使得龙门的动作更加灵活多变。The beneficial effect of the present invention is that the device includes a hydraulic lifting device, and the two ends of the beam are respectively connected with the hydraulic lifting device. The present invention uses hydraulic cylinder a and hydraulic cylinder b to provide driving force, realizes the lifting of the gantry beam, and greatly improves the height of the gantry. The bearing capacity of the column in the vertical direction simplifies the transmission structure of the machine tool, improves the stress condition of the structural components of the gantry, improves the machining accuracy of the machine tool, and makes the movement of the gantry more flexible and changeable.
附图说明Description of drawings
图1是本发明一种液压控制的龙门横梁升降装置的结构示意图;Fig. 1 is a structural representation of a hydraulically controlled gantry beam lifting device of the present invention;
图2是图1中立柱的结构示意图;Fig. 2 is the structural representation of column in Fig. 1;
图3是图1中液压升降系统的结构示意图;Fig. 3 is a structural schematic diagram of the hydraulic lifting system in Fig. 1;
图4是图3是中升降机构A的结构示意图;Fig. 4 is a schematic structural view of the lifting mechanism A in Fig. 3;
图5是图3中平台a的仰视图;Fig. 5 is the bottom view of platform a among Fig. 3;
图6是本发明一种液压控制的龙门横梁升降装置中剪叉机构a的结构示意图;Fig. 6 is a structural schematic diagram of a scissor mechanism a in a hydraulically controlled gantry beam lifting device of the present invention;
图7是图3中升降机构B的结构示意图;Fig. 7 is a schematic structural view of the lifting mechanism B in Fig. 3;
图8是图7中平台b的仰视图;Fig. 8 is the bottom view of platform b in Fig. 7;
图9是本发明一种液压控制的龙门横梁升降装置中剪叉机构b的结构示意图;Fig. 9 is a structural schematic diagram of the scissor mechanism b in a hydraulically controlled gantry beam lifting device of the present invention;
图10是图1中基座的俯视图;Figure 10 is a top view of the base in Figure 1;
图11是本发明一种液压控制的龙门横梁升降装置中控制系统的结构示意图。Fig. 11 is a structural schematic diagram of a control system in a hydraulically controlled gantry beam lifting device of the present invention.
图中,1.横梁,In the figure, 1. Beam,
2.立柱,2-1.柱体,2-2.开口a,2-3.开口b,2-4.侧面a,2-5.侧面b,2-6.导轨;2. Column, 2-1. Column, 2-2. Opening a, 2-3. Opening b, 2-4. Side a, 2-5. Side b, 2-6. Guide rail;
3.液压升降装置,3-1.升降机构A,3-1-1.平台a,3-1-2.滑块a,3-1-3.连杆a,3-1-4.连杆b,3-1-5.连杆c,3-1-6.连杆d,3-1-7.连杆e,3-1-8.连杆f,3-1-9.连杆g,3-1-10.滚轮a,3-1-11.滚轮b,3-1-12.滚轮c,3-1-13.滚轮d,3-1-14.液压缸a,3-1-15.油管a,3-1-16.滑槽a,3-1-17.滑槽b;3. Hydraulic lifting device, 3-1. Lifting mechanism A, 3-1-1. Platform a, 3-1-2. Slider a, 3-1-3. Connecting rod a, 3-1-4. Rod b, 3-1-5. Connecting rod c, 3-1-6. Connecting rod d, 3-1-7. Connecting rod e, 3-1-8. Connecting rod f, 3-1-9. Rod g, 3-1-10. Roller a, 3-1-11. Roller b, 3-1-12. Roller c, 3-1-13. Roller d, 3-1-14. Hydraulic cylinder a, 3 -1-15. Oil pipe a, 3-1-16. Chute a, 3-1-17. Chute b;
3-2.升降机构B,3-2-1.平台b,3-2-2.滑槽c,3-2-3.滑槽d,3-2-4.液压缸b,3-2-5.滑块b,3-2-6.连杆h,3-2-7.连杆I,3-2-8.连杆J,3-2-9.连杆k,3-2-10.连杆L,3-2-11.连杆m,3-2-12.连杆n,3-2-13.滚轮e,3-2-14.滚轮f,3-2-15.滚轮g,3-2-16.滚轮h,3-2-17.油管b,3-2-18.行程开关a,3-2-19.滑槽e,3-2-20.滑槽f;3-2. Lifting mechanism B, 3-2-1. Platform b, 3-2-2. Chute c, 3-2-3. Chute d, 3-2-4. Hydraulic cylinder b, 3-2 -5. Slider b, 3-2-6. Connecting rod h, 3-2-7. Connecting rod I, 3-2-8. Connecting rod J, 3-2-9. Connecting rod k, 3-2 -10. Connecting rod L, 3-2-11. Connecting rod m, 3-2-12. Connecting rod n, 3-2-13. Roller e, 3-2-14. Roller f, 3-2-15 .Roller g, 3-2-16. Roller h, 3-2-17. Oil pipe b, 3-2-18. Travel switch a, 3-2-19. Chute e, 3-2-20. Chute f;
4.基座,4-1.滑槽g,4-2.滑槽h,4-3.行程开关b;4. Base, 4-1. Chute g, 4-2. Chute h, 4-3. Travel switch b;
5.油箱,6.马达,7.单向阀a,8.液控阀,9.单向阀b,10.顺序阀a,11.电磁阀a,12.单向阀c,13.单向阀d,14.电磁阀b,15.调速阀,16.电磁阀c,17.电磁阀d,18.电磁阀e,19.顺序阀b,20.电磁阀f,21.横梁凹槽。5. Fuel tank, 6. Motor, 7. One-way valve a, 8. Hydraulic control valve, 9. One-way valve b, 10. Sequence valve a, 11. Solenoid valve a, 12. One-way valve c, 13. Single Directional valve d, 14. Solenoid valve b, 15. Speed control valve, 16. Solenoid valve c, 17. Solenoid valve d, 18. Solenoid valve e, 19. Sequence valve b, 20. Solenoid valve f, 21. Beam concave groove.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明一种液压控制的龙门横梁升降装置,结构如图1所示,包括沿竖直方向设置且互相平行的两根立柱2,两根立柱2之间水平设有横梁1,每根立柱2内部设有液压升降装置3,液压升降装置3上连接有控制系统,横梁1的两端分别连接在两个液压升降装置3上。A hydraulically controlled gantry beam lifting device of the present invention has a structure as shown in Figure 1, including two columns 2 arranged vertically and parallel to each other, a beam 1 is horizontally arranged between the two columns 2, and each column 2 A hydraulic lifting device 3 is arranged inside, and a control system is connected to the hydraulic lifting device 3 , and the two ends of the beam 1 are respectively connected to two hydraulic lifting devices 3 .
每根立柱2的结构如图2所示:包括中空的柱体2-1,柱体2-1的侧面a2-4上设有开口a2-2,开口a2-2与柱体2-1的上下两端均贯通;柱体2-1的侧面b2-5上设有开口b2-3,侧面a2-4与侧面b2-5为柱体2-1的相对两侧面,柱体2-1的底部设有基座4。The structure of each column 2 is as shown in Figure 2: it includes a hollow cylinder 2-1, and the side a2-4 of the cylinder 2-1 is provided with an opening a2-2, and the opening a2-2 is connected to the cylinder 2-1. The upper and lower ends are connected; the side b2-5 of the cylinder 2-1 is provided with an opening b2-3, the side a2-4 and the side b2-5 are opposite sides of the cylinder 2-1, and the side of the cylinder 2-1 The base 4 is provided at the bottom.
其中两个柱体2-1上的开口a2-2正对设置,开口a2-2设置在(柱体2-1)侧面a2-4的中间位置,开口b2-3设置在(柱体2-1)侧面b2-5的中间位置;The openings a2-2 on the two cylinders 2-1 are set facing each other, the opening a2-2 is set at the middle position of the side a2-4 of the (column 2-1), and the opening b2-3 is set at the (column 2-1) 1) The middle position of side b2-5;
其中每个柱体2-1上(竖直)设有四对导轨2-6,四对导轨2-6分别位于柱体2-1的四个侧面上(即柱体2-1上总共设有8条导轨2-6),一对导轨2-6分别位于柱体2-1的一个侧面的两端,四对导轨2-6均与柱体2-1的高度方向平行,横梁1的两端恰好从开口a2-2伸入立柱2-1内部,横梁1的每端(共两端)两侧分别设有与开口a2-2边缘处配合的横梁凹槽21。Wherein each cylinder 2-1 (vertically) is provided with four pairs of guide rails 2-6, and four pairs of guide rails 2-6 are respectively positioned on the four sides of cylinder 2-1 (that is, totally set on the cylinder 2-1 There are 8 guide rails 2-6), a pair of guide rails 2-6 are respectively located at both ends of a side of the column 2-1, four pairs of guide rails 2-6 are all parallel to the height direction of the column 2-1, and the beam 1 The two ends just extend into the interior of the column 2-1 from the opening a2-2, and the two sides of each end of the beam 1 (both ends in total) are respectively provided with a beam groove 21 matching the edge of the opening a2-2.
如图3所示,液压升降装置3包括一层升降机构A3-1,升降机构A3-1的下方设有至少两层升降机构B3-2。As shown in FIG. 3 , the hydraulic lifting device 3 includes a layer of lifting mechanism A3-1, and at least two layers of lifting mechanism B3-2 are arranged below the lifting mechanism A3-1.
如图4-6所示,升降机构A3-1的结构为:包括平台a3-1-1,平台a3-1-1的下方设有剪叉机构a,剪叉机构a包括连杆a3-1-3和连杆b3-1-4,连杆a3-1-3的中部与连杆b3-1-4的中部铰接;连杆a3-1-3的一端设有滚轮a3-1-10,连杆b3-1-4的一端设有滚轮b3-1-11;As shown in Figure 4-6, the structure of the lifting mechanism A3-1 is: including a platform a3-1-1, a scissor mechanism a is provided under the platform a3-1-1, and the scissor mechanism a includes a connecting rod a3-1 -3 and connecting rod b3-1-4, the middle part of connecting rod a3-1-3 is hinged with the middle part of connecting rod b3-1-4; one end of connecting rod a3-1-3 is provided with roller a3-1-10, One end of the connecting rod b3-1-4 is provided with a roller b3-1-11;
剪叉机构a还包括连杆c3-1-5和连杆d3-1-6,连杆c3-1-5的中部和连杆d3-1-6的中部铰接,连杆c3-1-5的一端设有滚轮c3-1-12,连杆d3-1-6的一端设有滚轮d3-1-13;The scissor mechanism a also includes connecting rod c3-1-5 and connecting rod d3-1-6, the middle part of connecting rod c3-1-5 is hinged with the middle part of connecting rod d3-1-6, and connecting rod c3-1-5 One end of the connecting rod is provided with a roller c3-1-12, and one end of the connecting rod d3-1-6 is provided with a roller d3-1-13;
连杆a3-1-3与连杆c3-1-5之间水平设有相互平行的连杆e3-1-7和连杆f3-1-8,连杆e3-1-7的一端固接在连杆a3-1-3的中部,连杆e3-1-7的另一端固接在连杆c3-1-5的中部;Connecting rod e3-1-7 and connecting rod f3-1-8 parallel to each other are arranged horizontally between connecting rod a3-1-3 and connecting rod c3-1-5, and one end of connecting rod e3-1-7 is fixed In the middle of the connecting rod a3-1-3, the other end of the connecting rod e3-1-7 is fixedly connected to the middle of the connecting rod c3-1-5;
连杆f3-1-8的一端固接在连杆a3-1-3的另一端,连杆f3-1-8的另一端固接在连杆c3-1-5的另一端,连杆a3-1-3的另一端、连杆c3-1-5的另一端均与升降机构B3-2铰接;One end of connecting rod f3-1-8 is fixedly connected to the other end of connecting rod a3-1-3, the other end of connecting rod f3-1-8 is fixedly connected to the other end of connecting rod c3-1-5, connecting rod a3 The other end of -1-3 and the other end of the connecting rod c3-1-5 are hinged with the lifting mechanism B3-2;
连杆b3-1-4与连杆d3-1-6之间水平设有连杆g3-1-9,连杆g3-1-9上设有一对液压缸a3-1-14,两个液压缸a3-1-14的固定端分别铰接在连杆g3-1-9的两端,两个液压缸a3-1-14的活塞杆端部分别铰接在连杆e3-1-7的两端,两个液压缸a3-1-14通过油管a3-1-15供油(油管a3-1-15的两端各连接一个液压缸a3-1-14);Connecting rod g3-1-9 is arranged horizontally between connecting rod b3-1-4 and connecting rod d3-1-6, and a pair of hydraulic cylinders a3-1-14 are arranged on connecting rod g3-1-9, two hydraulic cylinders The fixed ends of the cylinder a3-1-14 are respectively hinged to the two ends of the connecting rod g3-1-9, and the ends of the piston rods of the two hydraulic cylinders a3-1-14 are respectively hinged to the two ends of the connecting rod e3-1-7 , the two hydraulic cylinders a3-1-14 supply oil through the oil pipe a3-1-15 (both ends of the oil pipe a3-1-15 are respectively connected to a hydraulic cylinder a3-1-14);
滚轮a3-1-10与开设在平台a3-1-1底部的滑槽a3-1-16配合,滚轮c3-1-12与开设在平台a3-1-1底部的滑槽b3-1-17配合,滑槽a3-1-16与滑槽b3-1-17分别位于平台a3-1-1的两端;The roller a3-1-10 cooperates with the chute a3-1-16 provided at the bottom of the platform a3-1-1, and the roller c3-1-12 cooperates with the chute b3-1-17 provided at the bottom of the platform a3-1-1 Cooperate, the chute a3-1-16 and the chute b3-1-17 are respectively located at the two ends of the platform a3-1-1;
其中平台a3-1-1的四个侧面上分别相应设有一对与导轨2-6配合的滑块a3-1-2(滑块a3-1-2总共有8个)。The four sides of the platform a3-1-1 are respectively provided with a pair of sliders a3-1-2 matched with the guide rails 2-6 (there are 8 sliders a3-1-2 in total).
每层升降机构B3-2的结构如图7、8所示:包括平台b3-2-1,平台b3-2-1的上表面开设有滑槽c3-2-2和滑槽d3-2-3,滑槽c3-2-2和滑槽d3-2-3分别位于平台b3-2-1的两端,平台b3-2-1形状、尺寸与平台a3-1-1的形状、尺寸均相同,平台b3-2-1的四个侧面上分别设有一对与导轨2-6配合的滑块b3-2-5(滑块b3-2-5总共8个且与导轨2-6一一对应,滑块a3-1-2位于滑块b3-2-5的正上方);The structure of each layer of lifting mechanism B3-2 is shown in Figures 7 and 8: it includes a platform b3-2-1, and the upper surface of the platform b3-2-1 is provided with a chute c3-2-2 and a chute d3-2- 3. The chute c3-2-2 and the chute d3-2-3 are respectively located at the two ends of the platform b3-2-1, and the shape and size of the platform b3-2-1 are the same as those of the platform a3-1-1. Similarly, a pair of slide blocks b3-2-5 cooperating with the guide rail 2-6 are respectively provided on the four sides of the platform b3-2-1 (a total of 8 slide blocks b3-2-5 and one-to-one with the guide rail 2-6 Correspondingly, the slider a3-1-2 is located directly above the slider b3-2-5);
平台b3-2-1的下方设有剪叉机构b,如图9所示,剪叉机构b包括连杆h3-2-6和连杆I3-2-7,连杆h3-2-6的中部与连杆I3-2-7的中部铰接,连杆h3-2-6的一端设有滚轮e3-2-13,连杆I3-2-7的一端设有滚轮f3-2-14;Below the platform b3-2-1, a scissor mechanism b is provided, as shown in Figure 9, the scissor mechanism b includes a connecting rod h3-2-6 and a connecting rod I3-2-7, and the connecting rod h3-2-6 The middle part is hinged with the middle part of the connecting rod I3-2-7, one end of the connecting rod h3-2-6 is provided with a roller e3-2-13, and one end of the connecting rod I3-2-7 is provided with a roller f3-2-14;
剪叉机构b还包括连杆J3-2-8和连杆k3-2-9,连杆J3-2-8的中部和连杆k3-2-9的中部铰接,连杆J3-2-8的一端设有滚轮g3-2-15,连杆k3-2-9的一端设有滚轮h3-2-16;The scissor mechanism b also includes connecting rod J3-2-8 and connecting rod k3-2-9, the middle part of connecting rod J3-2-8 and the middle part of connecting rod k3-2-9 are hinged, and connecting rod J3-2-8 One end of the connecting rod is provided with a roller g3-2-15, and one end of the connecting rod k3-2-9 is provided with a roller h3-2-16;
滚轮e3-2-13与开设在平台b3-2-1底部的滑槽e3-2-19连接,滚轮g3-2-15与开设有在平台b3-2-1底部的滑槽f3-2-20连接,滑槽e3-2-19与滑槽f3-2-20分别位于平台b3-2-1的两端;The roller e3-2-13 is connected with the chute e3-2-19 at the bottom of the platform b3-2-1, and the roller g3-2-15 is connected with the chute f3-2-1 at the bottom of the platform b3-2-1. 20 connection, the chute e3-2-19 and the chute f3-2-20 are respectively located at the two ends of the platform b3-2-1;
滑槽c3-2-2处设有(用于控制电磁阀d17、电磁阀e18及电磁阀f20)行程开关a3-2-18;There is a stroke switch a3-2-18 at the chute c3-2-2 (for controlling the solenoid valve d17, solenoid valve e18 and solenoid valve f20);
连杆h3-2-6和连杆J3-2-8之间水平设有相互平行的连杆L3-2-10和连杆m3-2-11,连杆L3-2-10的一端固接在连杆h3-2-6的中部,连杆L3-2-10的另一端固接在连杆J3-2-8的中部;Connecting rod L3-2-10 and connecting rod m3-2-11 parallel to each other are arranged horizontally between connecting rod h3-2-6 and connecting rod J3-2-8, and one end of connecting rod L3-2-10 is fixed In the middle of the connecting rod h3-2-6, the other end of the connecting rod L3-2-10 is fixedly connected to the middle of the connecting rod J3-2-8;
连杆m3-2-11的一端固接在连杆h3-2-6的另一端,连杆m3-2-11的另一端固接在连杆J3-2-8的另一端;One end of the connecting rod m3-2-11 is fixedly connected to the other end of the connecting rod h3-2-6, and the other end of the connecting rod m3-2-11 is fixedly connected to the other end of the connecting rod J3-2-8;
连杆I3-2-7和连杆k3-2-9之间水平设有连杆n3-2-12,连杆n3-2-12上设有一对液压缸b3-2-4,两个液压缸b3-2-4的固定端分别铰接在连杆n3-2-12的两端,两个液压缸b3-2-4的活塞杆端部分别铰接在连杆L3-2-10的两端,两个液压缸b3-2-4通过油管b3-2-17供油(油管b3-2-17的两端分别连接一个液压缸b3-2-4)。Connecting rod n3-2-12 is arranged horizontally between connecting rod I3-2-7 and connecting rod k3-2-9, and a pair of hydraulic cylinder b3-2-4 is arranged on connecting rod n3-2-12, two hydraulic cylinders The fixed ends of the cylinder b3-2-4 are respectively hinged to the two ends of the connecting rod n3-2-12, and the ends of the piston rods of the two hydraulic cylinders b3-2-4 are respectively hinged to the two ends of the connecting rod L3-2-10 , the two hydraulic cylinders b3-2-4 are supplied with oil through the oil pipe b3-2-17 (both ends of the oil pipe b3-2-17 are respectively connected to a hydraulic cylinder b3-2-4).
其中相邻两层升降机构B3-2之间的连接方式为:上一层升降机构B3-2中的滚轮f3-2-14与下一层升降机构B3-2中的滑槽c3-2-2配合,上一层升降机构B3-2中的滚轮h3-2-16与下一层升降机构B3-2中的滑槽d3-2-3配合,上一层升降机构B3-2中连杆h3-2-6的另一端、上一层升降机构B3-2中连杆J3-2-8的另一端均铰接在下一侧升降机构B3-2中平台b3-2-1的上表面;Wherein the connection mode between two adjacent layers of lifting mechanisms B3-2 is: the roller f3-2-14 in the lifting mechanism B3-2 of the upper layer and the chute c3-2- in the lifting mechanism B3-2 of the lower layer 2 Cooperate, the roller h3-2-16 in the lifting mechanism B3-2 of the upper layer cooperates with the chute d3-2-3 in the lifting mechanism B3-2 of the lower layer, and the connecting rod in the lifting mechanism B3-2 of the upper layer The other end of h3-2-6 and the other end of the connecting rod J3-2-8 in the upper lifting mechanism B3-2 are hinged on the upper surface of the platform b3-2-1 in the lower lifting mechanism B3-2;
在多层升降机构B3-2中,最上层的升降机构B3-2与升降机构A3-1连接,具体的连接方式为:滚轮b3-1-11与升降机构B3-2中的滑槽c3-2-2配合(滚轮b3-1-11在滑槽c3-2-2内滚动),滚轮d3-1-13与升降机构B3-2中的滑槽d3-2-3配合(滚轮d3-1-13在滑槽d3-2-3内滚动),连杆a3-1-3的另一端与连杆c3-1-5的另一端均铰接在平台b3-2-1的上表面;In the multi-layer lifting mechanism B3-2, the uppermost lifting mechanism B3-2 is connected to the lifting mechanism A3-1. The specific connection method is: the roller b3-1-11 and the chute c3-1 in the lifting mechanism B3-2 2-2 cooperation (the roller b3-1-11 rolls in the chute c3-2-2), the roller d3-1-13 cooperates with the chute d3-2-3 in the lifting mechanism B3-2 (the roller d3-1 -13 rolls in the chute d3-2-3), the other end of the connecting rod a3-1-3 and the other end of the connecting rod c3-1-5 are hinged on the upper surface of the platform b3-2-1;
位于最底层的升降机构B3-2与基座4连接,具体的连接方式为:如图10所示,基座4的上表面开设有滑槽g4-1和滑槽h4-2,滑槽g4-1中设有(用于控制该层升降机构B3-2)行程开关b4-3;The lifting mechanism B3-2 located at the bottom is connected to the base 4. The specific connection method is as follows: as shown in Figure 10, the upper surface of the base 4 is provided with chute g4-1 and chute h4-2, chute g4 -1 is equipped with a travel switch b4-3 (for controlling the lifting mechanism B3-2 of this floor);
升降机构B3-2中的滚轮f3-2-14与滑槽g4-1配合(滚轮f3-2-14在滑槽g4-1内滑动),升降机构B3-2中的滚轮h3-2-16与滑槽h4-2配合(滚轮h3-2-16在滑槽h4-2内滑动);升降机构B3-2中连杆h3-2-6的另一端(未装滚轮e3-2-13的一端)、连杆J3-2-8的另一端(未装滚轮g3-2-15的一端)均铰接在基座4的上表面。The roller f3-2-14 in the lifting mechanism B3-2 cooperates with the chute g4-1 (the roller f3-2-14 slides in the chute g4-1), and the roller h3-2-16 in the lifting mechanism B3-2 Cooperate with the chute h4-2 (the roller h3-2-16 slides in the chute h4-2); the other end of the connecting rod h3-2-6 in the lifting mechanism B3-2 (the one without the roller e3-2-13 One end), the other end of connecting rod J3-2-8 (an end that does not adorn roller g3-2-15) are all hinged on the upper surface of base 4.
横梁1的两端通过螺栓固定在平台a3-1-1上。Both ends of the beam 1 are fixed on the platform a3-1-1 by bolts.
如图11所示,控制系统包括电磁阀a11和液控阀8,电磁阀a11的两个工作油口分别连接单向阀c12和单向阀d13,单向阀c12连接液控阀8的操作端a,单向阀d13连接液控阀8的操作端b,液控阀8的工作油口A分别连接电磁阀b14及调速阀15,电磁阀b14和调速阀15同时连接控制升降机构A3-1动作的控制油路A及控制升降机构B3-2动作的控制油路B(即连接液控阀8的工作油口A的管路分别经调速阀15和电磁阀b14两路管道调节,然后再汇合成一条管路分别与控制油路A及控制油路B连接)。As shown in Figure 11, the control system includes a solenoid valve a11 and a hydraulic control valve 8. The two working oil ports of the solenoid valve a11 are respectively connected to the one-way valve c12 and the one-way valve d13, and the one-way valve c12 is connected to the operation of the hydraulic control valve 8. Terminal a, one-way valve d13 are connected to operating terminal b of hydraulic control valve 8, working oil port A of hydraulic control valve 8 is respectively connected to solenoid valve b14 and speed regulating valve 15, and solenoid valve b14 and speed regulating valve 15 are simultaneously connected to control the lifting mechanism The control oil circuit A for the action of A3-1 and the control oil circuit B for the action of the lifting mechanism B3-2 (that is, the pipeline connected to the working oil port A of the hydraulic control valve 8 respectively passes through the two pipelines of the speed regulating valve 15 and the solenoid valve b14 Adjust, and then merge into one pipeline to connect with control oil circuit A and control oil circuit B respectively).
电磁阀a11的压力油口依次连接马达6和油箱5;马达6还依次连接单向阀a7和液控阀8的回油口,液控阀8的压力油口分别连接单向阀b9和顺序阀a10(内控外泄式);单向阀b9还分别与电磁阀b14及调速阀15连接(连接单向阀b9的管道与连接液控阀8工作油口A的管道汇合后再分别连接电磁阀b14和调速阀15)。The pressure oil port of the solenoid valve a11 is connected to the motor 6 and the oil tank 5 in turn; the motor 6 is also connected to the oil return port of the check valve a7 and the hydraulic control valve 8 in turn, and the pressure oil port of the hydraulic control valve 8 is respectively connected to the check valve b9 and the sequence Valve a10 (internal control and external leakage type); one-way valve b9 is also connected with solenoid valve b14 and speed control valve 15 respectively (the pipeline connected with one-way valve b9 and the pipeline connected with the working oil port A of hydraulic control valve 8 are merged and then connected respectively Solenoid valve b14 and speed control valve 15).
其中控制油路A包括电磁阀c16,电磁阀b14(上的管路)和调速阀15(上的管路汇合后同时)连接电磁阀c16的压力油口,电磁阀c16的两个工作油口连接两个液压缸a3-1-14;电磁阀c16的回油口接液控阀8的工作油口B;油管a3-1-15的输油口(输油口开设在油管a3-1-15的中部)与电磁阀c16的两个工作油口连接;Among them, the control oil circuit A includes solenoid valve c16, solenoid valve b14 (upper pipeline) and speed regulating valve 15 (upper pipelines are merged at the same time) to connect the pressure oil port of solenoid valve c16, and the two working oils of solenoid valve c16 The port is connected to two hydraulic cylinders a3-1-14; the oil return port of the solenoid valve c16 is connected to the working oil port B of the hydraulic control valve 8; the oil delivery port of the oil pipe a3-1-15 (the oil delivery port is opened on the oil pipe a3-1 The middle part of -15) is connected with the two working oil ports of the solenoid valve c16;
其中控制油路B包括电磁阀d17和电磁阀e18,电磁阀d17和电磁阀e18同时连接顺序阀b19(内控外泄式),顺序阀b19连接电磁阀f20的压力油口,电磁阀f20的两个工作油口连接两个液压缸b3-2-4,电磁阀f20的回油口接液控阀8的工作油口B;油管b3-2-17的输油口(输油口开设在油管b3-2-17的中部)与电磁阀f20的两个工作油口连接。The control oil circuit B includes solenoid valve d17 and solenoid valve e18. Solenoid valve d17 and solenoid valve e18 are connected to sequence valve b19 (internal control and external leakage type) at the same time. Sequence valve b19 is connected to the pressure oil port of solenoid valve f20. A working oil port is connected to two hydraulic cylinders b3-2-4, and the oil return port of the solenoid valve f20 is connected to the working oil port B of the hydraulic control valve 8; the oil delivery port of the oil pipe b3-2-17 (the oil delivery port is set on the The middle part of b3-2-17) is connected with the two working oil ports of the solenoid valve f20.
其中液控阀8为两位四通液控阀;电磁阀a11、电磁阀c16、电磁阀f20为位两位四通电磁阀;电磁阀b14、电磁阀d17、电磁阀e18为两位两通电磁阀。Among them, hydraulic control valve 8 is a two-position four-way hydraulic control valve; solenoid valve a11, solenoid valve c16, and solenoid valve f20 are two-position four-way solenoid valves; solenoid valve b14, solenoid valve d17, and solenoid valve e18 are two-position two-way The electromagnetic valve.
其中相邻两层升降机构B3-2上的控制油路B的连接方式为:上一层升降机构B3-2中控制油路B中的电磁阀d17上的管路和电磁阀e18上的管路先汇合再与下一层升降机构B3-2中控制油路B中的电磁阀d17、电磁阀e18连接。The connection method of the control oil circuit B on the two adjacent layers of lifting mechanism B3-2 is: the pipeline on the solenoid valve d17 and the tube on the solenoid valve e18 in the control oil circuit B of the upper layer of lifting mechanism B3-2 The roads merge first and then connect with the electromagnetic valve d17 and the electromagnetic valve e18 in the control oil circuit B in the lifting mechanism B3-2 on the next floor.
本发明一种液压控制的龙门横梁升降装置的工作过程如下:马达6开动,当电磁阀a11未接通时,液压油→马达6→单向阀a7→直接进入油箱5,这样也对油路进行了保护;电磁阀a11得电动作,电磁阀a11开关接通,液压油从马达6→电磁阀a11→单向阀d13→液控阀8左侧,液控阀8右侧油通过单向阀c12回到油箱5,液控阀8左侧接通;液压油通过马达6→单向阀a7→液控阀8→电磁阀b14→电磁阀c16→同时进入两个液压缸a3-1-14的左腔,两个液压缸a3-1-14动作,滚轮b3-1-11运动,行程开关a3-2-18打开,电磁阀d17、电磁阀e18、电磁阀f20得电(电磁阀d17关闭、电磁阀e18打开、电磁阀f20换位)。由于上升时,马达6出口液压油压力较低,顺序阀10关闭,两个液压缸a3-1-14的回油经过电磁阀c16→单向阀b9→电磁阀b14→电磁阀d17分别进入两个液压缸a3-1-14的左腔,两个液压缸a3-1-14分别形成差动连接,实现快速上升。上升高度足够时电磁阀a11断电,恢复到左侧,马达6供油停止;若要实现慢速调整,只需接通电磁阀b14,电磁阀b14得电关闭,调速阀15接通,马达6出口压力增大,顺序阀10接通,两个液压缸a3-1-14的回油经过电磁阀c16→顺序阀10→油箱5,平台a3-1-1上升速度降低。The working process of a hydraulically controlled gantry beam lifting device of the present invention is as follows: the motor 6 starts, when the solenoid valve a11 is not connected, the hydraulic oil→motor 6→check valve a7→directly enters the oil tank 5, which also affects the oil circuit Protected; the solenoid valve a11 is electrically activated, the switch of the solenoid valve a11 is turned on, the hydraulic oil flows from the motor 6 → solenoid valve a11 → one-way valve d13 → the left side of the hydraulic control valve 8, and the oil on the right side of the hydraulic control valve 8 passes through the one-way The valve c12 returns to the oil tank 5, and the left side of the hydraulic control valve 8 is connected; the hydraulic oil passes through the motor 6→one-way valve a7→hydraulic control valve 8→solenoid valve b14→solenoid valve c16→simultaneously enters two hydraulic cylinders a3-1- In the left chamber of 14, two hydraulic cylinders a3-1-14 act, the roller b3-1-11 moves, the travel switch a3-2-18 is opened, and the solenoid valve d17, solenoid valve e18, solenoid valve f20 are energized (solenoid valve d17 closed, solenoid valve e18 open, solenoid valve f20 transposition). Since the pressure of the hydraulic oil at the outlet of the motor 6 is low during the ascent, the sequence valve 10 is closed, and the return oil of the two hydraulic cylinders a3-1-14 passes through the solenoid valve c16 → one-way valve b9 → solenoid valve b14 → solenoid valve d17 and enters the two hydraulic cylinders respectively. The left cavity of the first hydraulic cylinder a3-1-14 and the two hydraulic cylinders a3-1-14 respectively form a differential connection to realize rapid ascent. When the rising height is sufficient, the solenoid valve a11 is powered off, returns to the left side, and the oil supply of the motor 6 stops; to realize slow adjustment, only need to connect the solenoid valve b14, the solenoid valve b14 is energized and closed, and the speed control valve 15 is connected. The outlet pressure of the motor 6 increases, the sequence valve 10 is connected, the return oil of the two hydraulic cylinders a3-1-14 passes through the solenoid valve c16 → sequence valve 10 → oil tank 5, and the rising speed of the platform a3-1-1 decreases.
若高度不足,平台a3-1-1继续动作,直到达到两个液压缸a3-1-14的极限位置;马达6继续供油,两个液压缸a3-1-14缸内液压油压力增大,顺序阀b19接通,供油:液压油→顺序阀b19→电磁阀f20→进入液压缸b3-2-4左腔,液压缸b3-2-4动作,平台b3-2-1上升。回油:马达6出口液压油压力在上升阶段较低,顺序阀a10关闭,液压油经过电磁阀f20→单向阀b9→电磁阀b14→电磁阀e18→顺序阀b19→电磁阀f20进入液压缸b3-2-4,两个液压缸b3-2-4分别实现差动连接,实现快速上升。上升高度足够时电磁阀a11断电,液控阀8恢复到右侧,马达6供油停止,若要实现慢速调整,只需接通电磁阀b14,电磁阀b14得电断开,调速阀15接通,马达6出口压力增大,顺序阀a10接通,液压缸b3-2-4的回油经过电磁阀c16→顺序阀a10→油箱5,平台b3-2-1上升速度降低。If the height is insufficient, the platform a3-1-1 continues to move until it reaches the limit position of the two hydraulic cylinders a3-1-14; the motor 6 continues to supply oil, and the hydraulic oil pressure in the two hydraulic cylinders a3-1-14 increases , the sequence valve b19 is connected, oil supply: hydraulic oil→sequence valve b19→solenoid valve f20→into the left cavity of hydraulic cylinder b3-2-4, hydraulic cylinder b3-2-4 moves, platform b3-2-1 rises. Oil return: The hydraulic oil pressure at the outlet of motor 6 is low during the rising stage, the sequence valve a10 is closed, and the hydraulic oil enters the hydraulic cylinder through the solenoid valve f20→check valve b9→solenoid valve b14→solenoid valve e18→sequence valve b19→solenoid valve f20 b3-2-4, the two hydraulic cylinders b3-2-4 realize differential connection respectively to realize rapid ascent. When the rising height is sufficient, the solenoid valve a11 is powered off, the hydraulic control valve 8 returns to the right side, and the oil supply of the motor 6 stops. To realize slow speed adjustment, just turn on the solenoid valve b14, the solenoid valve b14 is powered off, and the speed is adjusted. The valve 15 is connected, the outlet pressure of the motor 6 increases, the sequence valve a10 is connected, the return oil of the hydraulic cylinder b3-2-4 passes through the solenoid valve c16 → the sequence valve a10 → the oil tank 5, and the rising speed of the platform b3-2-1 decreases.
液压系统的下降过程与上升过程基本相似。其执行过程也是从液压缸a3--1-14开始的,首先电磁阀c16得电,电磁阀c16换向,然后电磁阀a11接通,电磁阀a11得电动作,电磁阀a11开关接通,液压油从马达6→电磁阀a11→单向阀d13→液控阀8左侧,液控阀8右侧油通过单向阀c12回到油箱5,液控阀8左侧接通;液压油通过马达6→单向阀a7→液控阀8→电磁阀b14→电磁阀c16→同时进入两个液压缸a3-1-14的右腔(上升和下降实现差动的原理相同)。当液压缸a3-1-14回复原位时,行程开关a3-2-18闭合,电磁阀d17、电磁阀e18、电磁阀f20三个电磁阀断开(电磁阀d17关闭、电磁阀e18接通、电磁阀f20换向),马达6继续供油,两个液压缸a3-1-14内油压增大,顺序阀b19接通。液压油→顺序阀b19→电磁阀f20→分别进入两个液压缸b3-2-4右腔。(液压缸b3-2-4下降过程也可实现差动连接,与其上升过程相似)在下降的过程中,到达要求的位置,电磁阀a11断电,液控阀8恢复到右侧,马达6供油停止;若要实现慢速下降,与上升慢速的方法相似,只需接通电磁阀b14,电磁阀b14关闭,调速阀15接通,马达6出口压力增大,顺序阀a10接通,回油路与油箱5相连,液压缸b3-2-4的回油经过电磁阀f20→顺序阀a10→油箱5,平台b3-2-1下降速度降低,以上平台a3-1-1与平台b3-2-1的上升与下降过程中横梁1会相应的随之上升或下降,因此实现了龙门横梁的升降过程。The descending process of the hydraulic system is basically similar to the ascending process. The execution process also starts from the hydraulic cylinder a3--1-14. First, the solenoid valve c16 is energized, and the solenoid valve c16 changes direction. Then the solenoid valve a11 is connected, the solenoid valve a11 is powered, and the switch of the solenoid valve a11 is turned on. Hydraulic oil from motor 6 → solenoid valve a11 → one-way valve d13 → left side of hydraulic control valve 8, oil on the right side of hydraulic control valve 8 returns to oil tank 5 through one-way valve c12, and the left side of hydraulic control valve 8 is connected; hydraulic oil Through motor 6→one-way valve a7→hydraulic control valve 8→solenoid valve b14→solenoid valve c16→simultaneously enter the right cavity of two hydraulic cylinders a3-1-14 (the principle of rising and falling to realize differential is the same). When the hydraulic cylinder a3-1-14 returns to its original position, the travel switch a3-2-18 is closed, and the solenoid valves d17, solenoid valve e18, and solenoid valve f20 are disconnected (solenoid valve d17 is closed, solenoid valve e18 is connected , Solenoid valve f20 reversing), the motor 6 continues to supply oil, the oil pressure in the two hydraulic cylinders a3-1-14 increases, and the sequence valve b19 is connected. Hydraulic oil→sequence valve b19→solenoid valve f20→enter the right chambers of two hydraulic cylinders b3-2-4 respectively. (The hydraulic cylinder b3-2-4 can also achieve differential connection during the descending process, which is similar to its ascending process.) During the descending process, when it reaches the required position, the solenoid valve a11 is powered off, the hydraulic control valve 8 returns to the right side, and the motor 6 Oil supply is stopped; if slow down is to be achieved, similar to the method of slow up, only need to connect solenoid valve b14, solenoid valve b14 is closed, speed regulating valve 15 is connected, motor 6 outlet pressure increases, sequence valve a10 is connected The oil return line is connected to the oil tank 5, the oil return of the hydraulic cylinder b3-2-4 passes through the solenoid valve f20 → the sequence valve a10 → the oil tank 5, the descending speed of the platform b3-2-1 decreases, and the above platform a3-1-1 and During the rising and falling process of the platform b3-2-1, the crossbeam 1 will rise or fall accordingly, thus realizing the lifting process of the gantry crossbeam.
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CN205834731U (en) * | 2016-05-25 | 2016-12-28 | 西安工程大学 | Gantry beam lowering or hoisting gear |
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2016
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US4466509A (en) * | 1981-03-20 | 1984-08-21 | Mitsuhiro Kishi | Elevating device |
CN2808865Y (en) * | 2004-12-25 | 2006-08-23 | 倪既民 | Combined scissors type retractable lifting mechanism |
CN201372181Y (en) * | 2008-12-23 | 2009-12-30 | 东莞市柏特机械制造有限公司 | Ultra-thin type scissor type hydraulic lifting platform |
CN203051271U (en) * | 2013-01-09 | 2013-07-10 | 浙江大学 | Pipe piece assembly lifting movement rapid synchronous hydraulic system |
CN104825185A (en) * | 2015-05-22 | 2015-08-12 | 武汉数字派特科技有限公司 | PET imaging bar source device and PET device |
CN204847825U (en) * | 2015-06-03 | 2015-12-09 | 河南省黄河防爆起重机有限公司 | Hydraulic pressure portal frame that can go up and down in step |
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