CN105834034B - A kind of full-automatic painting line - Google Patents
A kind of full-automatic painting line Download PDFInfo
- Publication number
- CN105834034B CN105834034B CN201610322595.1A CN201610322595A CN105834034B CN 105834034 B CN105834034 B CN 105834034B CN 201610322595 A CN201610322595 A CN 201610322595A CN 105834034 B CN105834034 B CN 105834034B
- Authority
- CN
- China
- Prior art keywords
- levelling
- area
- paint
- curing
- stainless steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a kind of full-automatic painting line, include heating and dehumidification device including feeding area, dry section, priming paint/colored paint auto spray painting area, priming paint levelling baking zone, Yu Pen areas, UV auto spray paintings area, UV levellings curing area, discharging area, control main frame and control slave, dry section；Priming paint/colored paint auto spray painting area and UV auto spray painting plot structures are completely the same, include automatic paint spraying apparatus；Priming paint levelling baking zone includes levelling dryer；UV levellings curing area includes levelling curing, the helmet to be painted is dried from feeding area feeding by transmission chain by dry section, priming paint/colored paint spray painting, levelling drying, UV spray paintings, levelling solidification are carried out afterwards, finally by transmission chain from discharging area blanking, operation principle of the present invention is simple, automaticity is high, has saved production cost, reduces labor intensity, production efficiency is improved, improves market competitiveness of enterprises.
Description
Technical field
The present invention relates to lacquering technologies field, specially a kind of full-automatic painting line.
Background technology
The helmet is the harness for protecting head, is the cap worn when soldier's training, operation, is indispensable in people's traffic
Instrument.Its more semicircular in shape, mainly it is made up of shell, lining and suspension arrangement three parts.Shell is respectively with special steel, glass
The materials such as steel, reinforced plastics, leather, nylon make, existing to resist bullet, shell fragment and other injuries of strike thing to head
Helmet production equipment volume it is big, automaticity is low, it is necessary to be accomplished manually the techniques such as feeding, spray painting, drying, blanking, produces
Efficiency is low.
The content of the invention
It is an object of the invention to provide a kind of full-automatic painting line, is asked with solve to propose in above-mentioned background technology
Topic.
To achieve the above object, the present invention provides following technical scheme：A kind of full-automatic painting line, including feeding
Area, dry section, priming paint/colored paint auto spray painting area, priming paint levelling baking zone, Yu Pen areas, UV auto spray paintings area, the solidification of UV levellings
Area, discharging area, control main frame and control slave, the dry section include heating and dehumidification device；The priming paint/colored paint auto spray painting
Area and UV auto spray painting plot structures are completely the same, include automatic paint spraying apparatus；The priming paint levelling baking zone dries including levelling
Dry machine；The UV levellings curing area includes levelling curing, and the feeding area is sequentially connected dry section, bottom by transmission chain
Paint/colored paint auto spray painting area, priming paint levelling baking zone, Yu Pen areas, UV auto spray paintings area, UV levellings curing area, discharging area.
Preferably, the automatic paint spraying apparatus includes cabinet, control cabinet, compressed-air system, and the cabinet is provided with chamber door, institute
State chamber door and be provided with watch window, the cabinet inside is provided with servomotor, spray gun, swingle, the servomotor connection spray
Rifle, the swingle are arranged on transmission chain, and the helmet to be painted is placed on the swingle, and the control cabinet is arranged on cabinet
Side, the control cabinet are provided with display screen, and inside is provided with PLC, rotation rod controller, the PLC connection
Servomotor, the rotation rod controller connecting rod, the compressed-air system are arranged on cabinet upper end, and the compressed-air system includes wind
Machine, filter, the filter top set blower fan, and the filter includes stainless steel filter screen, stainless steel blinds
Every the stainless steel blinds is provided with the ventilative filler of stainless steel every inside, and the stainless steel blinds connects every lower section provided with stainless steel
Oil groove.
Preferably, the priming paint levelling baking zone includes levelling dryer, and the levelling dryer includes first base, institute
State and the first levelling case is provided with above first base, the first levelling case is provided with the first case lid, and first case lid is not using
Become rusty steel inwall, and the first interlayer insulating layer is provided with inside the first levelling case, and the first levelling case upper end is provided with the first radiating
Centrifugal blower, the first case lid inner side are also equipped with reversely hung Yong far infrared stainless steel heat-generating pipe.
Preferably, the UV levellings curing area includes levelling curing, and the levelling curing includes second base, described
The second levelling case is provided with above second base, the second levelling case is provided with the second case lid, and second case lid is using stainless
Steel inwall, is provided with the second interlayer insulating layer inside the second levelling case, the second levelling case upper end provided with second radiate from
Heart blower fan, the second case lid inner side is also equipped with branched 5KW UV lamps, and the UV lamp is in three dimensional arrangement.
Compared with prior art, the beneficial effects of the invention are as follows：
（1）Operation principle of the present invention is simple, automaticity is high, has saved production cost, reduces labor intensity, improves
Production efficiency, improves market competitiveness of enterprises.
（2）Automatic paint spraying apparatus structure that the present invention uses is novel, automaticity is high, can automatically control turning for the helmet
Dynamic and spray gun spray painting, ensure that the uniformity of spray painting, the compressed-air system of use is able to ensure that in process of production, lacquer spraying waste gas
In the air of harmful substance row that most of waste gas can be reduced after treatment, ensure the reduction of painting environment particle dust,
Painting quality is improved, also with environmentally friendly effect, the oil-containing groove used in addition can not will adhere to the paint of product in production process
Recycling is carried out with the paint of splashing.
（3）The levelling dryer and levelling curing automaticity that the present invention uses are high, being capable of rapid draing helmet table
Face, dry uniformity is ensure that, improve dries quantity and efficiency.
Brief description of the drawings
Fig. 1 is the production line flowing water schematic diagram of the present invention；
Fig. 2 is the automatic paint spraying apparatus structural representation of the present invention；
Fig. 3 is compressed-air system partial structural diagram in Fig. 2；
Fig. 4 is the levelling drying machine structure schematic diagram of the present invention；
Fig. 5 is the levelling curing structural representation of the present invention；
In figure：1st, feeding area；2nd, dry section；3rd, priming paint/colored paint auto spray painting area；4th, priming paint levelling baking zone；5th, pre- spray
Area；6th, UV auto spray paintings area；7th, UV levellings curing area；8th, discharging area；9th, control main frame；10th, slave is controlled；11st, transmission chain；
12nd, cabinet；13rd, control cabinet；14th, compressed-air system；15th, chamber door；16th, watch window；17th, servomotor；18th, spray gun；19th, rotate
Bar；20th, the helmet to be painted；21st, display screen；22nd, PLC；23rd, rod controller is rotated；24th, blower fan；25th, stainless steel filters
Net；26th, stainless steel blinds every；27th, the ventilative filler of stainless steel；28th, stainless steel oil-containing groove；29th, first base；30th, it is first-class
Flat case；31st, the first case lid；32nd, the first interlayer insulating layer；33rd, the first radiating centrifugal blower；34th, far infrared stainless steel heat-generating pipe；
35th, second base；36th, the second levelling case；37th, the second case lid；38th, the second interlayer insulating layer；39th, the second radiating centrifugal blower；
40th, UV lamp.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Fig. 1-5 are referred to, the present invention provides a kind of technical scheme：A kind of full-automatic painting line, including feeding area 1,
Dry section 2, priming paint/colored paint auto spray painting area 3, priming paint levelling baking zone 4, Yu Pen areas 5, UV auto spray paintings area 6, the solidification of UV levellings
Area 7, discharging area 8, control main frame 9 and control slave 10, dry section 2 include heating and dehumidification device；Priming paint/colored paint auto spray painting area
3 and UV auto spray paintings area, 6 structures are completely the same, include automatic paint spraying apparatus；Priming paint levelling baking zone 4 is dried including levelling
Machine；UV levellings curing area 7 includes levelling curing, and feeding area 1 is sequentially connected dry section 2, priming paint/colored paint by transmission chain 11
Auto spray painting area 3, priming paint levelling baking zone 4, Yu Pen areas 5, UV auto spray paintings area 6, UV levellings curing area 7, discharging area 8.
In the present embodiment, automatic paint spraying apparatus includes cabinet 12, control cabinet 13, compressed-air system 14, and cabinet 12 is provided with case
Door 15, chamber door 15 are provided with watch window 16, and the inside of cabinet 12 is provided with servomotor 17, spray gun 18, swingle 19, servomotor
17 connection spray guns 18, swingle 19 are arranged on transmission chain 11, the helmet 20 to be painted are placed on swingle 19, control cabinet 13 is set
Put in the side of cabinet 12, control cabinet 13 is provided with display screen 21, and inside is provided with PLC 22, rotation rod controller 23, PLC
Controller 22 connects servomotor 17, and rotation rod controller 23 connects swingle 19, and compressed-air system 14 is arranged on the upper end of cabinet 12,
Compressed-air system 14 includes blower fan 24, filter, sets blower fan 24 above filter, filter includes stainless steel filter screen
25, stainless steel blinds is every 26, and stainless steel blinds is provided with the ventilative filler 27 of stainless steel every 26 inside, and stainless steel blinds is every 26 lower sections
Provided with stainless steel oil-containing groove 28.UV paint is atomized by the way that after stainless steel oil-containing groove, paint can stick in the temperature stainless steel lower than it
It is polymerized to oil droplet on filler to be collected, the automatic paint spraying apparatus that the present invention uses can automatically control rotation and the spray gun of the helmet
Spray painting, ensure that the uniformity of spray painting, the compressed-air system of use is able to ensure that in process of production, lacquer spraying waste gas by processing
In the air of harmful substance row that most of waste gas can be reduced afterwards, ensure the reduction of painting environment particle dust, improve spray painting
Quality, also with environmentally friendly effect, the oil-containing groove used in addition can not will adhere to paint and the splashing of product in production process
Paint carries out recycling.
In the present embodiment, priming paint levelling baking zone 4 includes levelling dryer, and levelling dryer includes first base 29, the
The top of one base 29 is provided with the first levelling case 30, and the first levelling case 30 is provided with the first case lid 31, and the first case lid 31 is using stainless
Steel inwall, the inside of the first levelling case 30 are provided with the first interlayer insulating layer 32, and the upper end of the first levelling case 30 is provided with the first radiating and centrifuged
Blower fan 33, the inner side of the first case lid 31 are also equipped with reversely hung Yong far infrared stainless steel heat-generating pipe 34.Levelling be exactly after the completion of spray painting,
The paint for being sprayed on product surface is overcome own tension before being dried and stream open, graduation, so as to smooth covering product surface
Process, after levelling dry product surface it is more attractive in appearance.
In the present embodiment, levelling curing area 7 includes levelling curing, and levelling curing includes second base 35, the second bottom
The top of seat 35 is provided with the second levelling case 36, and the second levelling case 36 is provided with the second case lid 37, and the second case lid 37 is using in stainless steel
Wall, the inside of the second levelling case 36 are provided with the second interlayer insulating layer 38, and the upper end of the second levelling case 36 is provided with the second radiating centrifugal blower
39, the inner side of the second case lid 37 is also equipped with branched 5KW UV lamps 40, and UV lamp 40 is in three dimensional arrangement, and the UV lamp energy moment of use does
Dry product, highly effective drying product surface；The radiating centrifugal blower of configuration second, the durability of UV lamp can be ensured.
Helmet production technology：The helmet to be painted is put on the transmission chain of feeding area, transmission chain passes the helmet to be painted
Deliver to dry section and carry out heating and dehumidification, being sent to priming paint/colored paint auto spray painting area by transmission chain afterwards carries out full-automatic spray
Paint, the helmet after spray painting first carries out 3 minutes priming paint levellings, then is dried 30 minutes in the environment of 60 degrees Celsius, passes through biography afterwards
Send chain to be sent to Yu Pen areas to be cooled down, the helmet after cooling is sent to UV auto spray paintings area by transmission chain and carried out entirely certainly
Dynamic spray painting, the helmet after spray painting is sent to UV levellings curing area and carries out levelling solidification in 6 minutes to 10 minutes, finally by conveyer chain
Bar is sent to discharging area blanking, completes production.
Operation principle of the present invention is simple, automaticity is high, has saved production cost, reduces labor intensity, improves
Production efficiency, improve market competitiveness of enterprises.
Every technical staff's notice：Although the present invention describes according to above-mentioned embodiment, of the invention
Invention thought be not limited to that invention, any repacking with inventive concept, will all include this patent protection of the patent right
In the range of.
Claims (3)
1. a kind of full-automatic painting line, including feeding area（1）, dry section（2）, priming paint/colored paint auto spray painting area（3）, bottom
Paint levelling baking zone（4）, Yu Pen areas（5）, UV auto spray paintings area（6）, UV levellings curing area（7）, discharging area（8）, control main frame
（9）With control slave（10）, it is characterised in that：The dry section（2）Including heating and dehumidification device；Priming paint/the colored paint is automatic
Spray zone（3）With UV auto spray paintings area（6）Structure is completely the same, includes automatic paint spraying apparatus；The priming paint levelling baking zone
（4）Including levelling dryer；The UV levellings curing area（7）Including levelling curing, the feeding area（1）Pass through transmission chain
（11）It is sequentially connected dry section（2）, priming paint/colored paint auto spray painting area（3）, priming paint levelling baking zone（4）, Yu Pen areas（5）, UV from
Dynamic spray zone（6）, UV levellings curing area（7）, discharging area（8）；The automatic paint spraying apparatus includes cabinet（12）, control cabinet
（13）, compressed-air system（14）, the cabinet（12）It is provided with chamber door（15）, the chamber door（15）It is provided with watch window（16）,
The cabinet（12）Inside is provided with servomotor（17）, spray gun（18）, swingle（19）, the servomotor（17）Connect spray gun
（18）, the swingle（19）It is arranged on transmission chain（11）On, the swingle（19）It is upper to place the helmet to be painted（20）, institute
State control cabinet（13）It is arranged on cabinet（12）Side, the control cabinet（13）It is provided with display screen（21）, inside is provided with PLC and controlled
Device（22）, rotation rod controller（23）, the PLC（22）Connect servomotor（17）, the rotation rod controller
（23）Connect swingle（19）, the compressed-air system（14）Installed in cabinet（12）Upper end, the compressed-air system（14）Including wind
Machine（24）, filter, blower fan is set above the filter（24）, the filter includes stainless steel filter screen
（25）, stainless steel blinds every（26）, the stainless steel blinds every（26）Inside is provided with the ventilative filler of stainless steel（27）, it is described not
Become rusty steel blinds every（26）Lower section is provided with stainless steel oil-containing groove（28）.
A kind of 2. full-automatic painting line according to claim 1, it is characterised in that：The priming paint levelling baking zone
（4）Including levelling dryer, the levelling dryer includes first base（29）, the first base（29）Top is provided with first
Levelling case（30）, the first levelling case（30）It is provided with the first case lid（31）, first case lid（31）Using in stainless steel
Wall, the first levelling case（30）Inside is provided with the first interlayer insulating layer（32）, the first levelling case（30）Upper end is provided with the
One radiating centrifugal blower（33）, first case lid（31）Inner side is also equipped with reversely hung Yong far infrared stainless steel heat-generating pipe（34）.
A kind of 3. full-automatic painting line according to claim 1, it is characterised in that：The UV levellings curing area（7）
Including levelling curing, the levelling curing includes second base（35）, the second base（35）Top is provided with second
Flat case（36）, the second levelling case（36）It is provided with the second case lid（37）, second case lid（37）Using stainless steel inwall,
The second levelling case（36）Inside is provided with the second interlayer insulating layer（38）, the second levelling case（36）Upper end is provided with second and dissipated
Hot centrifugal blower（39）, second case lid（37）Inner side is also equipped with branched 5KW UV lamps（40）, and the UV lamp（40）It is in
Three dimensional arrangement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610322595.1A CN105834034B (en) | 2016-05-13 | 2016-05-13 | A kind of full-automatic painting line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610322595.1A CN105834034B (en) | 2016-05-13 | 2016-05-13 | A kind of full-automatic painting line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105834034A CN105834034A (en) | 2016-08-10 |
| CN105834034B true CN105834034B (en) | 2017-12-19 |
Family
ID=56592492
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610322595.1A Active CN105834034B (en) | 2016-05-13 | 2016-05-13 | A kind of full-automatic painting line |
Country Status (1)
| Country | Link |
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| CN (1) | CN105834034B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106733485B (en) * | 2017-01-09 | 2022-09-20 | 中航百慕新材料技术工程股份有限公司 | Light VCI bimetal coating equipment for section steel |
| CN108298829A (en) * | 2018-02-02 | 2018-07-20 | 东莞市新力光表面处理科技有限公司 | Glass plate painting line and lacquer spraying technique |
| CN109807017A (en) * | 2019-04-03 | 2019-05-28 | 林琦丽 | A kind of applied device in spray-painting production line surface |
| CN110465439B (en) * | 2019-09-05 | 2021-11-09 | 东莞市众森家具有限公司 | Full-automatic environment-friendly scraping oil mixing production line |
| CN114632679B (en) * | 2022-03-01 | 2023-04-07 | 中天恒泽科技(深圳)有限公司 | Glass mirror back coating method and system |
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| CN205628402U (en) * | 2016-05-13 | 2016-10-12 | 浙江华安安全设备有限公司 | Full -automatic production line that sprays paint |
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| US5439704A (en) * | 1993-10-27 | 1995-08-08 | Hunter Engineering Company, Inc. | Combined coil and blank powder coating |
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| CN202460904U (en) * | 2011-12-30 | 2012-10-03 | 姜长路 | Integrated full-automatic plate paint spraying drying machine |
| CN203955422U (en) * | 2014-06-06 | 2014-11-26 | 贾锦育 | Streamline automatically sprays paint |
| CN204638439U (en) * | 2015-05-29 | 2015-09-16 | 苏州市利来星辰塑业科技有限公司 | A kind of automatic coating ground path |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN105834034A (en) | 2016-08-10 |
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Address after: 325000 No. 1275, Yanhong Road, Kunpeng street, oujiangkou Industrial Agglomeration District, Wenzhou City, Zhejiang Province Patentee after: ZHEJIANG HUAAN SECURITY EQUIPMENT Co.,Ltd. Address before: No. 100, West Yandang Road, Wenzhou Economic Development Zone, Wenzhou City, Zhejiang Province, 325000 Patentee before: ZHEJIANG HUAAN SECURITY EQUIPMENT Co.,Ltd. |
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