CN105833655A - Method for preparing agglomeration liquid for restraining iron mine sintering flue gas fine particle emissions - Google Patents
Method for preparing agglomeration liquid for restraining iron mine sintering flue gas fine particle emissions Download PDFInfo
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- 239000003546 flue gas Substances 0.000 title claims abstract description 136
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D51/00—Auxiliary pretreatment of gases or vapours to be cleaned
- B01D51/02—Amassing the particles, e.g. by flocculation
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Abstract
本发明公开了一种抑制铁矿烧结烟气微细颗粒物排放的团聚液的制备方法,属于铁矿烧结过程污染物减排技术领域。本发明具体步骤为:(A)将聚丙烯酰胺20‑40份,将聚合氯化铝0‑20份,羧甲基纤维素钠20‑40份,聚丙烯酰胺20‑40份混合均匀,得混合物A;(B)按质量份称取添加剂2‑5份,加入混合物A中,混合均匀,得复合团聚剂;(C)将步骤(B)中的复合团聚剂与水混合,且团聚剂与水的质量之比为1:2000‑10000,制备得到团聚液。本发明的使得吸附有微细颗粒物的团聚液雾滴在低压情况下成核、碰撞、长大,形成的大颗粒团聚物,并采用除尘装置除去团聚长大的微细颗粒物,从而抑制污染物的排放,为铁矿烧结过程微细颗粒物的减排提供了全新的减排途径。The invention discloses a preparation method of an agglomeration liquid for suppressing the emission of fine particles of iron ore sintering flue gas, and belongs to the technical field of pollutant emission reduction in the iron ore sintering process. The specific steps of the present invention are: (A) mix 20-40 parts of polyacrylamide, 0-20 parts of polyaluminium chloride, 20-40 parts of sodium carboxymethyl cellulose, and 20-40 parts of polyacrylamide to obtain Mixture A; (B) take 2-5 parts of additives by mass parts, add in mixture A, mix uniformly, obtain composite agglomerating agent; (C) mix the composite agglomerating agent in step (B) with water, and agglomerating agent The mass ratio to water is 1:2000‑10000, and the reunion liquid is prepared. The present invention enables the agglomerated liquid droplets adsorbed with fine particles to nucleate, collide, and grow up under low pressure to form large particle agglomerates, and uses a dust removal device to remove the agglomerated and grown fine particles, thereby inhibiting the discharge of pollutants , providing a new emission reduction approach for the reduction of fine particulate matter in the iron ore sintering process.
Description
技术领域technical field
本发明涉及铁矿烧结过程污染物减排技术领域,更具体地说,涉及一种抑制铁矿烧结烟气微细颗粒物排放的团聚液的制备方法。The invention relates to the technical field of pollutant emission reduction in the iron ore sintering process, in particular to a preparation method of an agglomeration liquid for suppressing the emission of fine particles in iron ore sintering flue gas.
背景技术Background technique
可吸入颗粒物是指可通过鼻和嘴进入人体呼吸道的颗粒物的总称,用PM10表示(环境空气中空气动力学直径小于10微米的颗粒)。PM2.5指环境空气中空气动力学当量直径小于等于2.5微米的颗粒物。它能较长时间悬浮于空气中,其在空气中含量浓度越高,就代表空气污染越严重。虽然PM2.5只是地球大气成分中含量很少的组分,但它对空气质量和能见度等有重要的影响。与较粗的大气颗粒物相比,PM2.5粒径小,面积大,活性强,易附带有毒、有害物质(例如,重金属、微生物等),且在大气中的停留时间长、输送距离远,因而对人体健康和大气环境质量的影响更大,而且,它能够进入人体肺泡甚至血液循环系统,直接导致心血管病等疾病。当前可吸入颗粒物污染己经成为突出的大气环境问题,引起世界各国的高度重视。它对人体健康有严重危害,也是导致大气能见度降低、酸沉降、全球气候变化、光化学烟雾等重大环境问题的重要因素。美国、欧盟、英国等的空气质量标准先后均对中PM2.5进行了明确的要求;2012年2月,中国环境保护部颁布了新的《环境空气质量标准》(GB3095-2012),增设了PM2.5平均浓度限值。Inhalable particulate matter refers to the general term for particulate matter that can enter the human respiratory tract through the nose and mouth, represented by PM10 (particles with an aerodynamic diameter of less than 10 microns in the ambient air). PM2.5 refers to particulate matter in the ambient air with an aerodynamic equivalent diameter less than or equal to 2.5 microns. It can be suspended in the air for a long time, and the higher its concentration in the air, the more serious the air pollution. Although PM2.5 is only a small component of the earth's atmospheric composition, it has an important impact on air quality and visibility. Compared with coarser atmospheric particles, PM2.5 has a small particle size, large area, strong activity, and is easy to attach toxic and harmful substances (such as heavy metals, microorganisms, etc.), and has a long residence time in the atmosphere and a long transportation distance. Therefore, it has a greater impact on human health and the quality of the atmospheric environment. Moreover, it can enter the alveoli of the human body and even the blood circulation system, directly causing cardiovascular diseases and other diseases. At present, inhalable particulate matter pollution has become a prominent atmospheric environmental problem, which has attracted great attention from all countries in the world. It is a serious hazard to human health and is also an important factor leading to major environmental problems such as reduced atmospheric visibility, acid deposition, global climate change, and photochemical smog. The air quality standards of the United States, the European Union, and the United Kingdom have successively made clear requirements for PM2.5; PM2.5 average concentration limit.
钢铁工业既是国民经济的重要支柱产业,又是耗能和污染大户。目前我国粗钢年产量已经超过8亿吨,接近全球产量的50%。根据《2012年中国环境统计年报》,黑色金属冶炼及压延加工业烟(粉)尘排放量为181.3万t,占重点调查工业企业排放量的18.9%,位于第三位。PM10(粒径≤10μm的颗粒物)和PM2.5(粒径≤2.5μm的颗粒物)的源解析表明,钢铁冶金工业已经成为我国大气中PM10和PM2.5的主要来源之一。烧结工序是现代钢铁生产流程中必不可少的环节,但又是钢铁工业最大的PM10和PM2.5排放源,占其总排放量的40%左右[1-3]。由于铁矿烧结是抽风过程且烟气湿度大,目前烧结厂主要采用静静电除尘器来净化烧结烟气中的颗粒物,静静电除尘器对烟气中的粗颗粒物去除效果较好,但对于粒径小于10μm的微细颗粒物,由于其比电阻高、荷电能力差,除尘效率显著降低。烧结烟气经过静电除尘后,烟气中90%以上的颗粒物为PM10,80%以上的颗粒物为PM2.5[4]。The iron and steel industry is not only an important pillar industry of the national economy, but also a major energy-consuming and polluting household. At present, the annual output of crude steel in my country has exceeded 800 million tons, which is close to 50% of the global output. According to the "2012 China Environmental Statistical Annual Report", the smoke (powder) dust emission of ferrous metal smelting and rolling processing industry was 1.813 million tons, accounting for 18.9% of the emissions of key surveyed industrial enterprises, ranking third. Source apportionment of PM10 (particles with a particle size ≤ 10 μm) and PM2.5 (particles with a particle size ≤ 2.5 μm) shows that the iron and steel metallurgical industry has become one of the main sources of PM10 and PM2.5 in the atmosphere in my country. The sintering process is an essential link in the modern steel production process, but it is also the largest source of PM10 and PM2.5 emissions in the steel industry, accounting for about 40% of its total emissions [1-3] . Since iron ore sintering is a drafting process and the humidity of the flue gas is high, currently the sintering plant mainly uses an electrostatic precipitator to purify the particulate matter in the sintering flue gas. For fine particles with a diameter less than 10 μm, due to their high specific resistance and poor charging capacity, the dust removal efficiency is significantly reduced. After the sintering flue gas is subjected to electrostatic dust removal, more than 90% of the particulate matter in the flue gas is PM10, and more than 80% of the particulate matter is PM2.5 [4] .
烧结烟气是在抽风烧结过程中空气穿过烧结料层,经过一系列复杂的物理化学变化形成的。由于受到原料条件、混合料配比、工艺参数等因素的影响,使得烧结烟气的化学成分复杂多变,烟气流量、温度及各污染物浓度波动很大。归纳起来,烧结烟气有如下典型的特点[5-7]:Sintering flue gas is formed by air passing through the sintering material layer during the draft sintering process and undergoing a series of complex physical and chemical changes. Due to the influence of raw material conditions, mixture ratio, process parameters and other factors, the chemical composition of sintering flue gas is complex and changeable, and flue gas flow rate, temperature and the concentration of various pollutants fluctuate greatly. To sum up, sintering flue gas has the following typical characteristics [5-7] :
(1)烧结过程漏风率可达40-50%,使得产生烟气量很大,据统计生产1t烧结矿能产生4000-6000m3的烟气量;而且烟气量根据原料成分、工艺参数的差异发生变化,使得烟气量波动较大;(1) The air leakage rate in the sintering process can reach 40-50%, resulting in a large amount of flue gas. According to statistics, the production of 1 ton of sinter can produce 4000-6000m 3 of flue gas; and the flue gas amount depends on the raw material composition and process parameters. The difference changes, making the flue gas volume fluctuate greatly;
(2)烟气温度波动范围大,随工艺条件、燃料配比而发生变化,烟气温度在:80-160℃波动;(2) Flue gas temperature fluctuates in a wide range, which changes with process conditions and fuel ratio, flue gas temperature fluctuates at: 80-160°C;
(3)烟气含湿量较大,水分含量为10%左右。烧结混料过程中需要加入适量的水分进行混合、制粒,从而保证料层的透气性;(3) The moisture content of the flue gas is relatively large, and the moisture content is about 10%. During the sintering and mixing process, it is necessary to add an appropriate amount of water for mixing and granulation, so as to ensure the air permeability of the material layer;
(4)烟气中含粉尘量大,其中包含大量微细颗粒物,每吨烧结矿产生20-40kg的粉尘;(4) There is a large amount of dust in the flue gas, which contains a large amount of fine particles, and 20-40kg of dust is produced per ton of sinter;
(5)烟气成分复杂,其包含多种污染物,如:微细颗粒物,SO2,COx,NOx,HCl,HF和二噁英类等。(5) The composition of flue gas is complex, which contains a variety of pollutants, such as: fine particles, SO 2 , COx, NOx, HCl, HF and dioxins.
正是由于烧结烟气成分复杂、流量大以及污染物浓度低等特点,尽管烧结烟气采取了较高净化效率的除尘设备,但对微细颗粒物的去除效果并不理想。It is precisely because of the characteristics of complex composition of sintering flue gas, large flow rate and low concentration of pollutants that although dust removal equipment with high purification efficiency is adopted for sintering flue gas, the removal effect on fine particles is not ideal.
烧结烟气中微细颗粒物由于比表面积大、表面活性强,能富集烧结过程生成的碱金属(K、Na)、重金属(Hg、Pb、Cr、Cu、Cd、As)和有机物污染物(VOCs、PCDD/Fs)等有毒有害物质[8],具有强致癌、致突变和致畸作用,排放到大气形成的气溶胶,是诱发雾霾、酸雨、臭氧层破坏等的重要因素,其污染问题直接关系到国民的生存环境和生存质量。实现烧结过程的微细颗粒物减排已迫在眉睫。Due to the large specific surface area and strong surface activity, the fine particles in the sintering flue gas can enrich the alkali metals (K, Na), heavy metals (Hg, Pb, Cr, Cu, Cd, As) and organic pollutants (VOCs) generated during the sintering process. , PCDD/Fs) and other toxic and harmful substances [8] , which have strong carcinogenic, mutagenic and teratogenic effects, and the aerosols formed by discharging into the atmosphere are important factors that induce smog, acid rain, ozone layer destruction, etc. The pollution problem is directly related to It is related to the living environment and quality of life of the people. It is imminent to realize the emission reduction of fine particles in the sintering process.
经检索,已有关于烟气微细颗粒物的减排技术方案。如:发明创造的名称:工业窑炉烟气PM2.5粉尘及重金属治理去除装置[9],(中国专利号:ZL201220721358.X,申请日:2012-12-24),通过在烟气通路上设置滤袋,并将袋笼在滤袋内部,对烟气PM2.5粉尘进行减排;该技术对大颗粒的污染物具有较好的就减排效果,但是烟气中的PM2.5的减排效果有限。此外,发明创造的名称为:一种铁矿烧结烟气分段循环的方法[10](中国专利号:ZL201310443223.0,申请日:2013-09-26)、一种铁矿烧结节能减排的方法[11](中国专利号:ZL201510137762.0,申请日:2015-03-27)等,这些技术方案可实现烧结烟气中的多种污染物的协同减排,虽然可以减少烟气中大颗粒粉尘的排放;但是对烧结烟气中的微细颗粒物的减排效果极其有限。再加之烧结烟气相比其他废气,具有成分复杂、烟气流量巨大等特性,使得适用于烧结烟气微细颗粒物的有效减排技术还未开发出来。迫切的需要寻求适宜的减排途径,实现烧结过程的微细颗粒的减排。After searching, there are already technical solutions for emission reduction of fine particulate matter in flue gas. Such as: the name of the invention: industrial kiln flue gas PM 2.5 dust and heavy metal treatment and removal device [9] , (Chinese patent number: ZL201220721358.X, application date: 2012-12-24), by setting the flue gas path filter bag, and the bag is caged inside the filter bag to reduce the emission of PM 2.5 dust in the flue gas; this technology has a better emission reduction effect on large particle pollutants, but the reduction effect of PM 2.5 in the flue gas limited. In addition, the titles of the inventions are: a method for segmental circulation of iron ore sintering flue gas [10] (China Patent No.: ZL201310443223.0, application date: 2013-09-26), an energy-saving and emission-reducing method for iron ore sintering method [11] (Chinese patent number: ZL201510137762.0, application date: 2015-03-27), etc. These technical solutions can realize the synergistic emission reduction of various pollutants in the sintering flue gas, although they can reduce the Emission of large particles of dust; but the effect of reducing emission of fine particles in sintering flue gas is extremely limited. In addition, compared with other waste gases, sintering flue gas has complex composition and huge flue gas flow rate, so that effective emission reduction technologies suitable for fine particulate matter in sintering flue gas have not yet been developed. There is an urgent need to find a suitable way to reduce emissions to achieve the emission reduction of fine particles in the sintering process.
参考文献:references:
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[3]S.JAGATHLAL.Assessing the PM10footprint of an iron and steel plant on ambient air quality:Modelling PM10emissions from the Arcelormittal Vanderbijlpark works iron and steel plant[D].University of the Witwatersrand,Johanesburg,2012,1-5.[3]S.JAGATHLAL.Assessing the PM10footprint of an iron and steel plant on ambient air quality:Modelling PM10emissions from the Arcelormittal Vanderbijlpark works iron and steel plant[D].University of the Witwatersrand,Johanesburg,2012,1-5.
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[6]Fuzhong W,Wenhao W.Study on Flue Gas Desulfurization ofSintering in Pilot-ScaleExperiment[C]//Computer Distributed Control and Intelligent Environmental Monitoring(CDCIEM),2011International Conference on.IEEE,2011:1737-1741.[6]Fuzhong W, Wenhao W.Study on Flue Gas Desulfurization ofSintering in Pilot-ScaleExperiment[C]//Computer Distributed Control and Intelligent Environmental Monitoring(CDCIEM),2011International Conference on.IEEE,2011:1737-1741.
[7]陈凯华,宋存义,张东辉,等.烧结烟气联合脱硫脱硝工艺的比较[J].烧结球团,2008,33(5):29-32.[7] Chen Kaihua, Song Cunyi, Zhang Donghui, etc. Comparison of sintering flue gas combined desulfurization and denitrification process [J]. Sintering pellets, 2008, 33(5): 29-32.
[8]C.PENG,Z.C.GUO,F.L.ZHANG.Discovery of potassium chloride in the sintering dust bychemical and physical characterization[J].ISIJ International,2009,48(10):1398-1403.[8]C.PENG,Z.C.GUO,F.L.ZHANG.Discovery of potassium chloride in the sintering dust bychemical and physical characterization[J].ISIJ International,2009,48(10):1398-1403.
[9]辽宁万和环保产业有限公司.工业窑炉烟气PM2.5粉尘及重金属治理去除装置:中国,ZL201220721358.X[P].2013-09-11.[9] Liaoning Wanhe Environmental Protection Industry Co., Ltd. Industrial kiln flue gas PM2.5 dust and heavy metal treatment and removal device: China, ZL201220721358.X[P]. 2013-09-11.
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[11]钢铁研究总院,钢研晟华工程技术有限公司.一种铁矿烧结节能减排的方法:中国,ZL201510137762.0[P].2015-07-01.[11] General Institute of Iron and Steel Research, Steel Research Shenghua Engineering Technology Co., Ltd. A method for energy saving and emission reduction of iron ore sintering: China, ZL201510137762.0[P]. 2015-07-01.
发明内容Contents of the invention
1.发明要解决的技术问题1. The technical problem to be solved by the invention
本发明的目的在于克服现有技术中,铁矿烧结过程是微细颗粒物的主要排放源头,现有的减排方法难以有效脱出烧结烟气中的微细颗粒物的不足,提供一种抑制铁矿烧结烟气微细颗粒物排放的团聚液的制备方法,从而通过团聚液对微细颗粒物进行团聚,再通过除尘设备除尘,实现烧结过程微细颗粒物的有效脱除。The purpose of the present invention is to overcome the deficiency in the prior art that the iron ore sintering process is the main emission source of fine particles, and the existing emission reduction methods are difficult to effectively remove the fine particles in the sintering flue gas, and provide a method for suppressing iron ore sintering fume The preparation method of the agglomeration liquid discharged from the gas fine particles, so that the fine particles are agglomerated by the agglomeration liquid, and then the dust is removed by the dust removal equipment, so as to realize the effective removal of the fine particles in the sintering process.
2.技术方案2. Technical solution
为达到上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:
本发明的一种抑制铁矿烧结烟气微细颗粒物排放的团聚液的制备方法,将羧甲基纤维素钠,聚丙烯酰胺和添加剂等组分混合均匀,制备得到团聚剂,将团聚剂与水混合制备得到团聚液。A kind of preparation method of the agglomeration liquid of the present invention suppresses the emission of fine particles of iron ore sintering flue gas, the components such as sodium carboxymethyl cellulose, polyacrylamide and additives are mixed evenly, and the agglomeration agent is prepared, and the agglomeration agent is mixed with water Mix to prepare an agglomeration liquid.
更进一步地,将团聚剂包括聚合氯化铝、羧甲基纤维素钠、聚丙烯酰胺和添加剂混合均匀,制备得到团聚剂,将团聚剂与水混合制备得到团聚液。Furthermore, the agglomerating agent including polyaluminum chloride, sodium carboxymethylcellulose, polyacrylamide and additives is uniformly mixed to prepare an agglomerating agent, and the agglomerating agent is mixed with water to prepare an agglomerating liquid.
更进一步地,制备方法如下:Furthermore, the preparation method is as follows:
(A)将聚合氯化铝,羧甲基纤维素钠,聚丙烯酰胺混合均匀,得混合物A;(A) mix polyaluminum chloride, sodium carboxymethyl cellulose, and polyacrylamide uniformly to obtain mixture A;
(B)将添加剂加入混合物A中,混合均匀,得复合团聚剂;(B) adding the additive into the mixture A, mixing uniformly to obtain a composite agglomerating agent;
(C)将步骤(B)中的复合团聚剂与水混合,并搅拌混合均匀,制备得到团聚液。(C) Mix the composite agglomerating agent in step (B) with water, and stir and mix evenly to prepare an agglomerating liquid.
更进一步地,具体步骤为:Further, the specific steps are:
(A)按质量份称取聚合氯化铝0-20份,羧甲基纤维素钠20-40份,聚丙烯酰胺20-40份,将聚合氯化铝0-20份,羧甲基纤维素钠20-40份,聚丙烯酰胺20-40份混合均匀,得混合物A;(A) Weigh 0-20 parts of polyaluminum chloride, 20-40 parts of sodium carboxymethyl cellulose, and 20-40 parts of polyacrylamide by mass parts, and take 0-20 parts of polyaluminum chloride, carboxymethyl fiber Mix 20-40 parts of plain sodium and 20-40 parts of polyacrylamide to obtain mixture A;
(B)按质量份称取添加剂2-5份,加入混合物A中,混合均匀,得复合团聚剂;(B) Take 2-5 parts of additives by mass parts, add in the mixture A, mix evenly, obtain composite agglomerating agent;
(C)将步骤(B)中的复合团聚剂与水混合,并搅拌混合均匀,且团聚剂与水的质量之比为1:2000-10000,制备得到团聚液。(C) Mix the composite agglomerating agent in step (B) with water, stir and mix evenly, and the mass ratio of the agglomerating agent to water is 1:2000-10000 to prepare an agglomerating liquid.
更进一步地,在团聚液中加入Ca(OH)2粉末,调节团聚液的PH值为8-9。Furthermore, Ca (OH) powder is added to the agglomeration liquid to adjust the pH value of the agglomeration liquid to 8-9.
更进一步地,所述的添加剂为固体添加剂。Furthermore, the additive is a solid additive.
更进一步地,所述的添加剂由活性炭和焦粉组成,添加剂的按如下质量百分比组成:活性炭70-90%,焦粉10-30%。Furthermore, the additive is composed of activated carbon and coke powder, and the additive is composed in the following mass percentages: 70-90% of activated carbon and 10-30% of coke powder.
更进一步地,所述的活性炭粒径要求:74μm≤活性炭粒径≤100μm,焦粉粒径要求:74μm≤焦粉粒径≤100μm。Furthermore, the activated carbon particle size requirement: 74 μm≤activated carbon particle size≤100 μm, coke powder particle size requirement: 74 μm≤coke powder particle size≤100 μm.
更进一步地,所述的添加剂由活性炭和沸石组成,添加剂按如下质量百分比组成:活性炭85-95%,沸石5-15%。Furthermore, the additive is composed of activated carbon and zeolite, and the additive is composed in the following mass percentages: 85-95% of activated carbon and 5-15% of zeolite.
更进一步地,所述的活性炭粒径要求:74μm≤活性炭粒径≤100μm,沸石粒径要求:74μm≤沸石粒径≤100μm。Furthermore, the activated carbon particle size requirement: 74 μm≤activated carbon particle size≤100 μm, and the zeolite particle size requirement: 74 μm≤zeolite particle size≤100 μm.
3.有益效果3. Beneficial effect
采用本发明提供的技术方案,与已有的公知技术相比,具有如下显著效果:Compared with the existing known technology, the technical solution provided by the invention has the following remarkable effects:
本发明创造性的提出了在团聚剂中添加少量添加剂,显著提高了团聚液的团聚效率,从而省去了微细颗粒物粘附形核的过程,加快了颗粒物的团聚速度,且高速的微细颗粒物难以穿透团聚液雾滴,提高了有效碰撞概率。The invention creatively proposes to add a small amount of additives to the agglomerating agent, which significantly improves the agglomeration efficiency of the agglomeration liquid, thereby eliminating the process of fine particle adhesion and nucleation, accelerating the agglomeration speed of the particles, and the high-speed fine particles are difficult to penetrate Through the agglomerated liquid droplets, the effective collision probability is improved.
由于活性炭和焦炭具有多孔结构,对微细颗粒物有吸附作用,当微细颗粒物与团聚液雾滴碰撞进入团聚液后,会被吸附在活性炭和焦炭上,使得团聚液雾滴表层的液面暴露出来,新的颗粒物能与团聚液雾滴液面充分接触,从而提高了团聚效率。添加了少量的添加剂,就使得PM10和PM2.5减排效率显著提高,PM10减排效率达到了65.9%,PM2.5减排效率达到了53.6%,取得了显著的减排效果。而且,在减排微细颗粒物的同时,烧结烟气中SO2、NOX的排放浓度也显著降低,实现了多种污染物的协同控制。Since activated carbon and coke have a porous structure, they can adsorb fine particles. When the fine particles collide with the agglomeration liquid droplets and enter the agglomeration liquid, they will be adsorbed on the activated carbon and coke, so that the surface of the agglomeration liquid droplets is exposed. The new particles can fully contact with the liquid surface of the agglomeration liquid mist, thereby improving the agglomeration efficiency. With the addition of a small amount of additives, the emission reduction efficiency of PM10 and PM2.5 has been significantly improved. The emission reduction efficiency of PM10 has reached 65.9%, and the emission reduction efficiency of PM2.5 has reached 53.6%. A significant emission reduction effect has been achieved. Moreover, while reducing the emission of fine particles, the emission concentrations of SO 2 and NO X in the sintering flue gas are also significantly reduced, realizing the coordinated control of various pollutants.
附图说明Description of drawings
图1为实施例1-9应用的减排系统的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the emission reduction system of embodiment 1-9 application;
图2为实施例1-9应用的减排系统的收缩管的团聚液喷头的布置结构示意图;Fig. 2 is a schematic diagram of the layout of the agglomeration liquid nozzle of the shrinkage tube of the emission reduction system used in embodiments 1-9;
图3为实施例1-9应用的烧结机及减排系统示意图;Fig. 3 is the schematic diagram of the sintering machine and emission reduction system applied in Examples 1-9;
图4为本发明微细颗粒物减排方法的流程图;Fig. 4 is the flow chart of fine particulate matter emission reduction method of the present invention;
图5为本发明团聚液制备方法的流程图。Fig. 5 is a flowchart of the preparation method of the agglomeration liquid of the present invention.
示意图中的标号说明:Explanation of the labels in the schematic diagram:
1、主烟道;2、雾化团聚装置;21、收缩管;22、圆柱连接管;23、扩张管;3、团聚液加入装置;31、团聚液储存部件;32、空压机;33、团聚液喷头;4、除尘装置;5、风机;6、烧结台车;7、风箱;8、环形管道;9、搅拌装置。1. Main flue; 2. Atomization and agglomeration device; 21. Shrink tube; 22. Cylindrical connecting tube; 23. Expansion tube; 3. Reunion liquid adding device; 31. Reunion liquid storage parts; 32. Air compressor; 33 , Agglomeration liquid nozzle; 4. Dust removal device; 5. Fan; 6. Sintering trolley; 7. Bellows; 8. Ring pipe; 9. Stirring device.
具体实施方式detailed description
为进一步了解本发明的内容,下面结合实施例对本发明作进一步的描述。In order to further understand the contents of the present invention, the present invention will be further described below in conjunction with the examples.
实施例1Example 1
结合图4和图5所示,本实施例一种抑制铁矿烧结烟气微细颗粒物排放的团聚液的制备方法:烟气微细颗粒物减排复合团聚剂,各组分按照如下质量组成:聚合氯化铝10g,羧甲基纤维素钠30g,聚丙烯酰胺30g,添加剂2g。其添加剂为固体添加剂,所述的添加剂由活性炭和焦粉组成,所述的添加剂按如下质量百分比组成:活性炭90%,焦粉10%,所述的活性炭粒径要求:74μm≤活性炭粒径≤100μm,焦粉粒径要求:74μm≤焦粉粒径≤100μm。As shown in Fig. 4 and Fig. 5, a method for preparing an agglomeration liquid for suppressing the emission of fine particulate matter in iron ore sintering flue gas in this embodiment: a composite agglomerating agent for emission reduction of fine particulate matter in flue gas, each component is composed according to the following mass: polymerized chlorine Aluminum 10g, sodium carboxymethylcellulose 30g, polyacrylamide 30g, additive 2g. The additive is a solid additive, and the additive is composed of activated carbon and coke powder. The additive is composed of the following mass percentages: 90% activated carbon and 10% coke powder. 100μm, coke powder particle size requirement: 74μm≤coke powder particle size≤100μm.
本实施例团聚液的制备方法为:The preparation method of the present embodiment reunion liquid is:
(A)按质量份称取聚合氯化铝10g,羧甲基纤维素钠30g,聚丙烯酰胺30g,将固体颗粒聚合氯化铝10g,羧甲基纤维素钠30g,聚丙烯酰胺30g混合均匀,得混合物A;(A) Weigh 10 g of polyaluminum chloride, 30 g of sodium carboxymethyl cellulose, and 30 g of polyacrylamide in parts by mass, and mix 10 g of solid particle polyaluminum chloride, 30 g of sodium carboxymethyl cellulose, and 30 g of polyacrylamide , to get mixture A;
(B)按质量份称取添加剂2g,所述的添加剂为固体添加剂,加入混合物A中,混合均匀,得复合团聚剂;(B) Take 2g of the additive by mass parts, the additive is a solid additive, add in the mixture A, mix uniformly, and obtain the composite agglomerating agent;
(C)将步骤(B)中的复合团聚剂与水混合,并搅拌混合均匀,且团聚剂与水的质量之比为1:5000,而后加入Ca(OH)2粉末调节溶液PH为8.5,制备得到团聚液。(C) Mix the composite agglomerating agent in step (B) with water, and stir and mix evenly, and the mass ratio of the agglomerating agent to water is 1:5000, then add Ca(OH) 2 powders to adjust the pH of the solution to be 8.5, Prepare a conglomerate solution.
铁矿烧结过程中,在烧结烟气的烟气通道中喷入团聚液,烧结烟气中的微细颗粒物在团聚液的作用下团聚长大,并采用除尘装置4除去团聚长大的微细颗粒物。所述的烟气通道为烧结烟气的主烟道1,在主烟道1上安装有雾化团聚装置2,在雾化团聚装置2中喷入雾状的团聚液雾滴,烟气中的微细颗粒物与团聚液在雾化团聚装置2团聚成核、碰撞长大。During the iron ore sintering process, the agglomeration liquid is sprayed into the flue gas channel of the sintering flue gas, and the fine particles in the sintering flue gas are agglomerated and grown under the action of the agglomeration liquid, and the dust removal device 4 is used to remove the agglomerated fine particles. The flue gas channel is the main flue 1 of the sintering flue gas, and the atomization and agglomeration device 2 is installed on the main flue 1, and the atomized agglomeration liquid droplets are sprayed into the atomization and agglomeration device 2, and the flue gas The fine particles and the agglomeration liquid reunite in the atomization agglomeration device 2 to nucleate, collide and grow up.
应用本实施例的团聚剂减排微细颗粒物的具体步骤为:The specific steps of applying the agglomerating agent of this embodiment to reduce the emission of fine particles are:
步骤一:制备团聚液:按照上述方法制备团聚液;Step 1: Prepare the reunion solution: prepare the reunion solution according to the above method;
步骤二:微细颗粒团聚Step 2: Agglomeration of fine particles
铁矿烧结过程中,将团聚液加入团聚液储存部件31中,在主烟道1上安装有雾化团聚装置2,团聚液储存部件31中的团聚液经空压机32输送到团聚液喷头33,团聚液喷头33在雾化团聚装置2的收缩管21中喷入雾状的团聚液,烟气中的颗粒物与团聚液在雾化团聚装置2团聚接触、润湿、粘附、成核、碰撞、长大。其中:喷入的团聚液的雾滴粒径为30-150μm,每立方米烧结烟气中团聚液的喷入量为15ml。During the iron ore sintering process, the agglomeration liquid is added to the agglomeration liquid storage part 31, and the atomization agglomeration device 2 is installed on the main flue 1, and the agglomeration liquid in the agglomeration liquid storage part 31 is transported to the agglomeration liquid nozzle by the air compressor 32 33. The agglomeration liquid nozzle 33 sprays mist agglomeration liquid into the shrink tube 21 of the atomization agglomeration device 2, and the particles in the flue gas and the agglomeration liquid reunite, contact, wet, adhere and nucleate in the atomization agglomeration device 2 , collide, grow up. Wherein: the droplet size of the sprayed agglomeration liquid is 30-150 μm, and the injection amount of the agglomeration liquid per cubic meter of sintering flue gas is 15ml.
雾化团聚装置2包括收缩管21、圆柱连接管22和扩张管23,烟气由收缩管21入口端进入雾化团聚装置2,再由圆柱连接管22流入扩张管23,主烟道1中的烟气由收缩管21入口端流入收缩管21,由于收缩管21管径迅速变小,使得收缩管21中的烟气流速迅速增大,团聚液喷头33在雾化团聚装置2的收缩管21中喷入雾状的团聚液,使得团聚液与烟气中的微细颗粒和接触、润湿、粘附,由于烟气通过圆柱连接管22时速度增大,在圆柱连接管22和扩张管23产生低压,使得吸附有微细颗粒物的团聚液雾滴在低压情况下成核、碰撞、长大,形成的大颗粒团聚物。The atomization agglomeration device 2 includes a shrinkage tube 21, a cylindrical connecting tube 22 and an expansion tube 23. The flue gas enters the atomization agglomeration device 2 from the inlet end of the shrinking tube 21, and then flows into the expansion tube 23 through the cylindrical connecting tube 22, and enters the main flue 1 The flue gas flows into the shrink tube 21 from the inlet end of the shrink tube 21. Since the diameter of the shrink tube 21 decreases rapidly, the flow rate of the smoke in the shrink tube 21 increases rapidly. 21 is sprayed into misty agglomeration liquid, so that the agglomeration liquid contacts, wets and adheres to the fine particles in the flue gas. Since the speed of the flue gas increases when it passes through the cylindrical connecting pipe 22, there is a gap between the cylindrical connecting pipe 22 and the expansion pipe. 23 Low pressure is generated, so that the agglomerated liquid droplets adsorbed with fine particles nucleate, collide and grow up under low pressure to form large particle agglomerates.
步骤三:除尘装置捕集Step 3: Dust removal device captures
采用静电除尘器将团聚长大形成的大颗粒团聚物去除,即利用静电除尘器中的强电场使气体电离,即产生电晕放电,进而使颗粒团聚物从气体中分离出来,从而抑制微细颗粒物的排放,实现烟气中微细颗粒的减排。Use an electrostatic precipitator to remove the large particle agglomerates formed by agglomeration, that is, use the strong electric field in the electrostatic precipitator to ionize the gas, that is, generate a corona discharge, and then separate the particle agglomerates from the gas, thereby suppressing fine particles emissions to achieve emission reduction of fine particles in flue gas.
检测除尘装置4后烧结烟气中PM2.5和PM10的排放浓度,记录如表1。检测除尘装置4后烧结烟气中SO2、NOX的排放浓度,记录如表2。Detect the emission concentrations of PM2.5 and PM10 in the sintering flue gas after the dust removal device 4, and record them as shown in Table 1. Detect the emission concentrations of SO 2 and NO X in the sintering flue gas after the dedusting device 4, and record them as shown in Table 2.
对比例1Comparative example 1
本对比例是作为基准试验,本对比例的基本过程同实施例1,不同之处在于:主烟道上没有安装雾化团聚装置2,也没有在主烟道1中喷入团聚液,检测除尘装置4后烧结烟气中PM2.5和PM10的排放浓度,记录如表1。检测除尘装置4后烧结烟气中SO2、NOX的排放浓度,记录如表2。This comparative example is used as a benchmark test. The basic process of this comparative example is the same as that of Example 1. The difference is that no atomization agglomeration device 2 is installed on the main flue, nor is the agglomeration liquid sprayed into the main flue 1 to detect dust removal. The emission concentrations of PM2.5 and PM10 in the sintering flue gas after device 4 are recorded in Table 1. Detect the emission concentrations of SO 2 and NO X in the sintering flue gas after the dedusting device 4, and record them as shown in Table 2.
对比例2Comparative example 2
本对比例的减排过程同实施例1,不同之处在于:主烟道上没有安装雾化团聚装置2,但在主烟道1中喷入团聚液,团聚剂仅仅由聚合氯化铝、羧甲基纤维素钠和聚丙烯酰胺组成,团聚剂中不含固体添加剂,检测除尘装置4后烧结烟气中PM2.5和PM10的排放浓度,记录如表1。The emission reduction process of this comparative example is the same as that of Example 1, the difference being that the atomization agglomeration device 2 is not installed on the main flue, but the agglomeration liquid is sprayed into the main flue 1, and the agglomeration agent only consists of polyaluminum chloride, carboxylate Composed of sodium methylcellulose and polyacrylamide, the agglomerating agent does not contain solid additives, the emission concentrations of PM2.5 and PM10 in the sintering flue gas after the dust removal device 4 are detected, and the records are shown in Table 1.
对比例3Comparative example 3
本对比例的减排过程同实施例1,聚合氯化铝、羧甲基纤维素钠和聚丙烯酰胺的质量百分含量与实施例1相同,不同之处在于:团聚剂仅仅由聚合氯化铝、羧甲基纤维素钠和聚丙烯酰胺组成,团聚剂中不含固体添加剂,检测除尘装置4后烧结烟气中PM2.5和PM10的排放浓度,记录如表1。The emission reduction process of this comparative example is the same as in Example 1, and the mass percentages of polyaluminum chloride, sodium carboxymethylcellulose and polyacrylamide are the same as in Example 1, except that the agglomerating agent is only composed of polychlorinated Composed of aluminum, sodium carboxymethyl cellulose and polyacrylamide, the agglomerating agent does not contain solid additives, the emission concentrations of PM2.5 and PM10 in the sintering flue gas after the dust removal device 4 are detected, and the records are shown in Table 1.
实验以团聚效率评价PM10(PM2.5)的团聚效果,将其定义为烟气中PM10(PM2.5)经过团聚后其浓度减少的百分比,即:The experiment evaluates the agglomeration effect of PM10 (PM2.5) by the agglomeration efficiency, which is defined as the percentage reduction of the concentration of PM10 (PM2.5) in the flue gas after agglomeration, namely:
η=(1-N1/N0)×100%η=(1-N1/N0)×100%
其中N0为初始烟气中PM10(PM2.5)浓度(mg/m3),N1为团聚后烟气中PM10(PM2.5)浓度(mg/m3)。Where N0 is the concentration of PM10 (PM2.5) in the initial flue gas (mg/m 3 ), and N1 is the concentration of PM10 (PM2.5) in the flue gas after agglomeration (mg/m 3 ).
表1烧结试验的烟气中PM10、PM2.5排放浓度Table 1 PM10, PM2.5 emission concentration in flue gas of sintering test
(1)通过对比例1、对比例2、对比例3和实施例1对比可知,无论团聚液以何种方式加入到烟气中,都可以减少烟气中的微细颗粒物的排放。(1) Through the comparison of Comparative Example 1, Comparative Example 2, Comparative Example 3 and Example 1, it can be seen that no matter how the agglomeration liquid is added to the flue gas, the emission of fine particles in the flue gas can be reduced.
(2)对比例2相比对比例1,PM10减排效率为27.0%,PM2.5减排效率为15.9%,微细颗粒物的减排效率较差,其原因在于烧结过程烟气流量大,采用一般的方式加入团聚液,使得团聚液难以与烟气中的颗粒物充分接触、润湿,也难以实现颗粒物的形核长大,再加之烧结烟气成分复杂,烟气流量和成分波动大,使得微细颗粒物的减排效果非常有限。(2) Comparative Example 2 Compared with Comparative Example 1, the emission reduction efficiency of PM10 is 27.0%, the emission reduction efficiency of PM2.5 is 15.9%, and the emission reduction efficiency of fine particles is poor. The reason is that the flue gas flow rate in the sintering process is large. The general method of adding agglomeration liquid makes it difficult for the agglomeration liquid to fully contact and wet the particles in the flue gas, and it is also difficult to realize the nucleation and growth of the particles. In addition, the composition of the sintering flue gas is complex, and the flue gas flow and composition fluctuate greatly, making The emission reduction effect of fine particulate matter is very limited.
(3)对比例3的PM10减排效率为45.2%,PM2.5减排效率为30.4%,相比对比例2,PM10和PM2.5减排效率均显著提高,雾化团聚装置2显著的提高了团聚液的团聚效率。机理分析其原因在于:雾化团聚装置2包括收缩管21、圆柱连接管22和扩张管23,烟气由收缩管21入口端进入雾化团聚装置2,由于收缩管21管径迅速变小,使得收缩管21中的烟气流速迅速增大,团聚液喷头33在雾化团聚装置2的收缩管21中喷入雾状的团聚液,使得团聚液与烟气中的微细颗粒和接触、润湿、粘附,由于烟气通过圆柱连接管22时速度增大,在圆柱连接管22和扩张管23产生低压,使得吸附有微细颗粒物的团聚液雾滴在低压情况下成核、碰撞、长大,形成的大颗粒团聚物。采用静电除尘器将团聚长大形成的大颗粒团聚物去除,使得烟气中微细颗粒物的排放浓度显著降低。(3) The PM10 emission reduction efficiency of comparative example 3 is 45.2%, and the PM2.5 emission reduction efficiency is 30.4%. Compared with comparative example 2, the PM10 and PM2.5 emission reduction efficiency are all significantly improved, and the atomization agglomeration device 2 is significantly improved. The agglomeration efficiency of the agglomeration liquid is improved. The reason for the analysis of the mechanism is that the atomization agglomeration device 2 includes a shrinkage tube 21, a cylindrical connecting tube 22 and an expansion tube 23, and the flue gas enters the atomization agglomeration device 2 from the inlet end of the shrinkage tube 21. Since the diameter of the shrinkage tube 21 becomes smaller rapidly, The flue gas velocity in the shrink tube 21 increases rapidly, and the agglomeration liquid spray nozzle 33 sprays misty agglomeration liquid into the shrink tube 21 of the atomization agglomeration device 2, so that the agglomeration liquid contacts and moistens the fine particles in the flue gas. Wet and sticky, because the speed of the flue gas increases when passing through the cylindrical connecting pipe 22, a low pressure is generated in the cylindrical connecting pipe 22 and the expansion pipe 23, so that the agglomerated liquid droplets adsorbed with fine particles nucleate, collide, and grow under low pressure. Large, large particle agglomerates formed. The electrostatic precipitator is used to remove the large particle agglomerates formed by agglomeration and growth, so that the emission concentration of fine particles in the flue gas is significantly reduced.
此处需要明确说明的是,现有的研究人员普遍认为文氏管对微细颗粒物的减排效果较差,而且由于文氏管的阻力损失较大,使文氏管应用于烧结烟气微细颗粒物减排的研究鲜有报道,本申请人采用文丘里效应设计了雾化团聚装置2,使得烟气中微细颗粒物的排放浓度显著降低。打破了现有技术的技术偏见。What needs to be clearly stated here is that existing researchers generally believe that the venturi tube has a poor emission reduction effect on fine particles, and due to the large resistance loss of the venturi tube, the application of the venturi tube to fine particles in sintering flue gas There are few reports on emission reduction studies. The applicant designed the atomization agglomeration device 2 by using the Venturi effect, so that the emission concentration of fine particles in the flue gas is significantly reduced. Break the technical bias of the existing technology.
(4)相比对比例3,实施例1的PM10减排效率达到了65.9%,PM2.5减排效率为53.6%,团聚剂中的固体添加剂显著提高了团聚液的团聚效率,采用静电除尘器将团聚长大形成的大颗粒团聚物去除,使得烟气中微细颗粒物的排放浓度显著降低,这使得申请人非常诧异;但是其动力学碰撞、粘附机理尚不明确。通过数次研讨会讨论其反应机理,并认为其原因可能是:(4) Compared with comparative example 3, the PM10 emission reduction efficiency of embodiment 1 has reached 65.9%, and the PM2.5 emission reduction efficiency is 53.6%. The solid additive in the agglomeration agent has significantly improved the agglomeration efficiency of the agglomeration liquid, and electrostatic dust removal is adopted The device removes the large particle agglomerates formed by agglomeration and growth, so that the emission concentration of fine particles in the flue gas is significantly reduced, which makes the applicant very surprised; but its kinetic collision and adhesion mechanism are still unclear. Discuss its reaction mechanism through several workshops, and think that the reason may be:
1)烟气通过圆柱连接管22时速度增大,形成低压环境,使得团聚液在低压情况下与微细颗粒物碰撞、长大,当团聚液雾滴中包含有固体添加剂时,使得固体添加剂在团聚液雾滴内部形成一个稳定的形核母体,微细颗粒物与团聚液雾滴表面接触后,直接形成的大颗粒团聚物,省去了微细颗粒物粘附形核的过程,从而加快了颗粒物的团聚速度。1) When the flue gas passes through the cylindrical connecting pipe 22, the speed increases, forming a low-pressure environment, so that the agglomeration liquid collides with the fine particles and grows up under low pressure. When the agglomeration liquid mist contains solid additives, the solid additives are agglomerated A stable nucleation matrix is formed inside the liquid mist. After the fine particles contact the surface of the agglomerated liquid mist, large particle agglomerates are formed directly, which saves the process of fine particle adhesion and nucleation, thus speeding up the agglomeration speed of the particles. .
2)微细颗粒物团聚主要是依靠团聚液雾滴与微细颗粒物接触、碰撞而长大,但是在收缩管21中的烟气流速迅速增大,虽然提高了团聚液雾滴与微细颗粒物碰撞的概率,但是由于烟气中微细颗粒物和团聚液雾滴的速度较大,在接触碰撞的过程中,有部分微细颗粒物直接穿透团聚液雾滴,使得团聚液难以有效吸附微细颗粒物,形成大量无效碰撞;当团聚液雾滴中包含有固体添加剂时,高速的微细颗粒物难以穿透团聚液雾滴,提高了有效碰撞概率。2) The agglomeration of fine particles mainly depends on the contact and collision between the droplets of the reunion liquid and the fine particles to grow up, but the gas flow rate in the shrink tube 21 increases rapidly, although the probability of collision between the droplets of the reunion liquid and the fine particles is increased, However, due to the high speed of the fine particles in the flue gas and the droplets of the agglomeration liquid, some fine particles directly penetrate the droplets of the agglomeration liquid during the contact and collision process, making it difficult for the agglomeration liquid to effectively absorb the fine particles and form a large number of invalid collisions; When the agglomerated liquid mist droplets contain solid additives, it is difficult for high-speed fine particles to penetrate the agglomerated liquid mist droplets, which increases the effective collision probability.
3)当微细颗粒物与团聚液雾滴碰撞进入团聚液后,由于受到团聚液雾滴中的黏性阻力的影响,微细颗粒物会再次停留在团聚液雾滴表层,而不会在团聚液雾滴内部;而团聚液雾滴对颗粒物的黏附主要依靠团聚液雾滴的表面层,当聚液雾滴表层不断被占满,新的颗粒物与团聚液雾滴碰撞时由于接触不到雾滴的液面而不能被黏附;当团聚液雾滴中包含有固体添加剂时,由于固体添加剂具有多孔结构,对微细颗粒物有吸附作用,当微细颗粒物与团聚液雾滴碰撞进入团聚液后,会被吸附在活性炭和焦炭上,使得团聚液雾滴表层的液面暴露出来,新的颗粒物能与团聚液雾滴液面充分接触,从而提高了团聚效率。3) When the fine particles collide with the agglomeration liquid droplets and enter the agglomeration liquid, due to the influence of the viscous resistance in the agglomeration liquid droplets, the fine particles will stay on the surface of the agglomeration liquid droplets again instead of being in the agglomeration liquid droplets. Internally; while the adhesion of the agglomerated liquid droplets to the particles mainly depends on the surface layer of the agglomerated liquid droplets. surface and cannot be adhered; when the agglomeration liquid droplets contain solid additives, because the solid additive has a porous structure, it can adsorb fine particles. When the fine particles collide with the agglomeration liquid droplets and enter the agglomeration liquid, they will be adsorbed on On the activated carbon and coke, the liquid surface on the surface of the agglomerated liquid mist is exposed, and the new particles can fully contact with the liquid surface of the agglomerated liquid mist, thereby improving the agglomeration efficiency.
本发明的雾化团聚装置2包括收缩管21、圆柱连接管22和扩张管23,烟气由收缩管21入口端进入雾化团聚装置2,再由圆柱连接管22流入扩张管23,主烟道1中的烟气由收缩管21入口端流入收缩管21,由于收缩管21管径迅速变小,使得收缩管21中的烟气流速迅速增大,团聚液喷头33在雾化团聚装置2的收缩管21中喷入雾状的团聚液,使得团聚液与烟气中的微细颗粒和接触、润湿、粘附,由于烟气通过圆柱连接管22时速度增大,在圆柱连接管22和扩张管23产生低压,使得吸附有微细颗粒物的团聚液雾滴在低压情况下成核、碰撞、长大,形成的大颗粒团聚物。并采用除尘装置除去团聚长大的微细颗粒物,实现了微细颗粒物的高效减排,为铁矿烧结过程微细颗粒物的减排提供了全新的减排途径。The atomization agglomeration device 2 of the present invention includes a shrinkage tube 21, a cylindrical connecting tube 22 and an expansion tube 23. The flue gas enters the atomization agglomeration device 2 from the inlet end of the shrinking tube 21, and then flows into the expansion tube 23 through the cylindrical connecting tube 22. The main smoke The flue gas in the channel 1 flows into the shrinking tube 21 from the inlet end of the shrinking tube 21. Since the diameter of the shrinking tube 21 decreases rapidly, the flow rate of the flue gas in the shrinking tube 21 increases rapidly. Spray a mist-like agglomeration liquid into the shrink tube 21, so that the agglomeration liquid contacts, wets and adheres to the fine particles in the flue gas. Since the speed of the flue gas increases when it passes through the cylindrical connecting pipe 22, the air in the cylindrical connecting pipe 22 and expansion tube 23 to generate low pressure, so that the agglomerated liquid droplets adsorbed with fine particles nucleate, collide and grow up under low pressure to form large particle agglomerates. And the dust removal device is used to remove the agglomerated fine particles, which realizes the efficient emission reduction of fine particles, and provides a new emission reduction method for the emission reduction of fine particles in the iron ore sintering process.
本发明创造性的提出了在团聚剂中添加少量添加剂,显著提高了团聚液的团聚效率,从而省去了微细颗粒物粘附形核的过程,加快了颗粒物的团聚速度,且高速的微细颗粒物难以穿透团聚液雾滴,提高了有效碰撞概率。The invention creatively proposes to add a small amount of additives to the agglomerating agent, which significantly improves the agglomeration efficiency of the agglomeration liquid, thereby eliminating the process of fine particle adhesion and nucleation, accelerating the agglomeration speed of the particles, and the high-speed fine particles are difficult to penetrate Through the agglomerated liquid droplets, the effective collision probability is improved.
由于活性炭和焦炭具有多孔结构,对微细颗粒物有吸附作用,当微细颗粒物与团聚液雾滴碰撞进入团聚液后,会被吸附在活性炭和焦炭上,使得团聚液雾滴表层的液面暴露出来,新的颗粒物能与团聚液雾滴液面充分接触,从而提高了团聚效率。添加了少量的添加剂,就使得PM10和PM2.5减排效率显著提高,PM10减排效率达到了65.9%,PM2.5减排效率达到了53.6%,取得了显著的减排效果。Since activated carbon and coke have a porous structure, they can adsorb fine particles. When the fine particles collide with the agglomeration liquid droplets and enter the agglomeration liquid, they will be adsorbed on the activated carbon and coke, so that the surface of the agglomeration liquid droplets is exposed. The new particles can fully contact with the liquid surface of the agglomeration liquid mist, thereby improving the agglomeration efficiency. With the addition of a small amount of additives, the emission reduction efficiency of PM10 and PM2.5 has been significantly improved. The emission reduction efficiency of PM10 has reached 65.9%, and the emission reduction efficiency of PM2.5 has reached 53.6%. A significant emission reduction effect has been achieved.
SO2、NOX的减排效率采用以下公式进行计算:The emission reduction efficiency of SO 2 and NO X is calculated using the following formula:
其中C0为初始烟气中PM10(PM2.5)浓度(mg/m3),C1为团聚后烟气中PM10(PM2.5)浓度(mg/m3)。Where C0 is the concentration of PM10 (PM2.5) in the initial flue gas (mg/m 3 ), and C1 is the concentration of PM10 (PM2.5) in the flue gas after agglomeration (mg/m 3 ).
表2烧结试验的烟气中SO2、NOX的排放浓度Table 2 The emission concentration of SO 2 and NO X in the flue gas of the sintering test
由表2可知,喷入本发明的团聚剂后,烟气中的SO2的排放浓度由659mg/m3下降到378mg/m3,NOX的排放浓度由322mg/m3下降到256mg/m3,不仅对微细颗粒物有吸附作用,还对烟气中的SO2,NOx,二噁英具有吸附作用,从而实现多种污染物的协同控制。其原因在于:喷入的团聚剂溶液中包含有活性炭和焦炭具有多孔结构,不仅对微细颗粒物有吸附作用,还对烟气中的SO2,NOx,二噁英具有吸附作用,且团聚液中加入Ca(OH)2粉末,可以吸附烟气中的SO2,NOx等酸性气体;并促进微细颗粒物与团聚液雾滴接触、润湿、粘附,从而提高团聚效率。As can be seen from Table 2, after injecting the agglomerating agent of the present invention, the SO in the flue gas The emission concentration dropped from 659mg/m to 378mg / m , and the NO X emission concentration dropped from 322mg/ m to 256mg/m 3. It not only has adsorption effect on fine particles, but also has adsorption effect on SO 2 , NOx, and dioxin in flue gas, so as to realize the coordinated control of various pollutants. The reason is that the sprayed agglomerating agent solution contains activated carbon and coke with a porous structure, which not only has an adsorption effect on fine particles, but also has an adsorption effect on SO 2 , NOx, and dioxin in the flue gas, and the agglomeration liquid Adding Ca(OH) 2 powder can absorb SO 2 , NOx and other acid gases in the flue gas; and promote the contact, wetting and adhesion of fine particles and agglomeration liquid droplets, thereby improving the agglomeration efficiency.
结合图1、2和3所示,本发明应用的减排系统,包括微细颗粒物雾化团聚装置2、团聚液加入装置3和除尘装置4,烧结混合料经混合、制粒后由布料装置,装铺在烧结烧结台车6上,烧结混合料经点火后进行抽风烧结,烧结烟气穿过烧结料层,烧结台车6底部通过风箱7与主烟道1相连,抽风烟气由烧结台车6底部经风箱7汇入主烟道1中,主烟道1上设置雾化团聚装置2、团聚液加入装置3和除尘装置4,烟气由主烟道1流入雾化团聚装置2,经除尘装置4除尘后由风机5排入烟囱;烟气中的微细颗粒物在雾化团聚装置2中团聚形核,成核长大,并在后部的除尘装置4中除去团聚长大的微细颗粒物。As shown in Figures 1, 2 and 3, the emission reduction system applied in the present invention includes a fine particle atomization and agglomeration device 2, a reunion liquid adding device 3 and a dust removal device 4, and the sintered mixture is mixed and granulated by a distribution device, Lay it on the sintering trolley 6. After the sintering mixture is ignited, it is ventilated and sintered. The sintering smoke passes through the sintering material layer. The bottom of the sintering trolley 6 is connected with the main flue 1 through the bellows 7. The bottom of the car 6 flows into the main flue 1 through the bellows 7, and the main flue 1 is provided with an atomization agglomeration device 2, an agglomeration liquid adding device 3 and a dust removal device 4, and the flue gas flows from the main flue 1 into the atomization agglomeration device 2, After being dedusted by the dust removal device 4, it is discharged into the chimney by the fan 5; the fine particles in the flue gas are reunited and nucleated in the atomization agglomeration device 2, and the nucleation grows up, and the agglomerated and grown fine particles are removed in the rear dust removal device 4. particulates.
上述的雾化团聚装置2包括收缩管21、圆柱连接管22和扩张管23;其中:收缩管21和扩张管23是两端内径不同的锥形管,所述的收缩管21与主烟道1相连的一端为收缩管21入口端,收缩管21入口端的内径与主烟道1的内径相同,收缩管21靠近扩张管23的一端为收缩管21出口端,收缩管21出口端与扩张管23入口端内径相同;收缩管21出口端与扩张管23入口端通过圆柱连接管22相连,所述的扩张管23远离收缩管21的一端为扩张管23出口端,扩张管23出口端内径与主烟道1的内径相同,并与主烟道1相连;上述的收缩管21、圆柱连接管22和扩张管23的中心线在同一条直线上;烟气由收缩管21入口端进入雾化团聚装置2,再由圆柱连接管22流入扩张管23,并由扩张管23出口端流出雾化团聚装置2。主烟道1中的烟气由收缩管21入口端流入收缩管21,由于收缩管21管径迅速变小,使得收缩管21中的烟气流速迅速增大,烟气通过圆柱连接管22时速度增大,在其附近产生低压,使得烟气中的颗粒物碰撞更加剧烈。The above-mentioned atomization agglomeration device 2 includes a shrinkage tube 21, a cylindrical connecting tube 22 and an expansion tube 23; wherein: the shrinkage tube 21 and the expansion tube 23 are tapered tubes with different inner diameters at both ends, and the shrinkage tube 21 is connected to the main flue 1 is the inlet end of the shrink tube 21, the inner diameter of the inlet end of the shrink tube 21 is the same as the inner diameter of the main flue 1, the end of the shrink tube 21 close to the expansion tube 23 is the outlet end of the shrink tube 21, and the outlet end of the shrink tube 21 is connected to the expansion tube 23 inlet ends have the same internal diameter; the outlet end of the shrink tube 21 is connected to the inlet end of the expansion tube 23 through a cylindrical connecting tube 22, and the end of the expansion tube 23 away from the shrink tube 21 is the outlet end of the expansion tube 23, and the inner diameter of the outlet end of the expansion tube 23 is the same as The inner diameter of the main flue 1 is the same, and it is connected with the main flue 1; the centerlines of the above-mentioned shrinking tube 21, cylindrical connecting tube 22 and expansion tube 23 are on the same straight line; the smoke enters the atomization from the inlet end of the shrinking tube 21 The agglomeration device 2 flows into the expansion pipe 23 through the cylindrical connecting pipe 22, and flows out of the atomization agglomeration device 2 from the outlet end of the expansion pipe 23. The flue gas in the main flue 1 flows into the shrinking tube 21 from the inlet end of the shrinking tube 21. Since the diameter of the shrinking tube 21 decreases rapidly, the flow rate of the flue gas in the shrinking tube 21 increases rapidly. When the flue gas passes through the cylindrical connecting tube 22 The speed increases, and a low pressure is generated near it, which makes the particle collision in the flue gas more intense.
所述的团聚液加入装置3包括团聚液储存部件31、空压机32和团聚液喷头33,其中团聚液储存部件31中设置有搅拌装置9,使得团聚液储存部件31中的团聚液成分均一稳定,防止配成的团聚液发生成分偏析,从而影响微细颗粒物的减排效果。团聚液储存部件31通过管道与空压机32的进口端相连,空压机32出口端通过管道与团聚液喷头33相连,其中:团聚液储存部件31用于储存团聚液,空压机32为团聚液进入团聚液喷头33提供动力,团聚液喷头33用于将团聚液雾化,并喷入雾化团聚装置2,所述的团聚液喷头33设置在收缩管21上。含有团聚剂的团聚液在空压机32的驱动下,由团聚液储存部件31中流入团聚液喷头33,团聚液喷头33将雾化团聚液喷入雾化团聚装置2,雾化后的雾滴粒径为30-150μm;雾化团聚装置2的收缩管21管径迅速变小,使得烟气通过圆柱连接管22时速度增大,在其附近产生低压,从而使得团聚液对微细颗粒产生吸附作用,烟气中的颗粒物与雾化后的团聚液充分接触、润湿、粘附、成核,不断团聚碰撞长大,使得微细颗粒不断团聚长大。The described agglomeration liquid adding device 3 comprises an agglomeration liquid storage part 31, an air compressor 32 and an agglomeration liquid nozzle 33, wherein the agglomeration liquid storage part 31 is provided with a stirring device 9, so that the agglomeration liquid composition in the agglomeration liquid storage part 31 is uniform Stable, preventing component segregation of the prepared agglomeration liquid, thus affecting the emission reduction effect of fine particles. The agglomeration liquid storage part 31 is connected to the inlet end of the air compressor 32 through a pipeline, and the outlet end of the air compressor 32 is connected to the agglomeration liquid nozzle 33 through a pipeline, wherein: the agglomeration liquid storage part 31 is used to store the agglomeration liquid, and the air compressor 32 is The agglomeration liquid enters the agglomeration liquid nozzle 33 to provide power, and the agglomeration liquid nozzle 33 is used to atomize the agglomeration liquid and spray it into the atomization agglomeration device 2 , and the agglomeration liquid nozzle 33 is arranged on the shrink tube 21 . The agglomeration liquid containing the agglomeration agent is driven by the air compressor 32, flows into the agglomeration liquid nozzle 33 from the agglomeration liquid storage part 31, and the agglomeration liquid nozzle 33 sprays the atomized agglomeration liquid into the atomization agglomeration device 2, and the atomized mist The diameter of the droplet is 30-150 μm; the diameter of the shrinkage tube 21 of the atomization agglomeration device 2 becomes smaller rapidly, so that the speed of the flue gas increases when it passes through the cylindrical connecting tube 22, and a low pressure is generated near it, so that the agglomeration liquid has a strong impact on the fine particles. Adsorption, the particles in the flue gas fully contact, wet, adhere, and nucleate with the atomized agglomeration liquid, and continue to agglomerate and collide to grow, making the fine particles continue to agglomerate and grow.
团聚液喷头33均匀的布置于收缩管21横截面的圆周切线上,收缩管21中的烟气流速不断增大,团聚液喷头33雾化后的团聚液雾滴可在收缩管21中与烟气充分、均匀混合;该横截面为垂直于收缩管21的中心线的竖直切面,团聚液喷头33所在平面与收缩管21入口端的水平距离为L1,团聚液喷头33所在平面与收缩管21出口端的水平距离为L2,L2=0.5L1,即团聚液喷头33所在平面与收缩管21入口端的水平距离大于团聚液喷头33所在平面与收缩管21出口端的水平距离,使得烟气在进入收缩管21后,烟气流速增大的过程中与雾化后的团聚液雾滴混合、接触。The agglomeration liquid nozzle 33 is evenly arranged on the circumferential tangent line of the cross section of the shrink tube 21, the flow rate of the smoke in the shrink tube 21 is continuously increasing, and the agglomeration liquid droplets atomized by the agglomeration liquid nozzle 33 can be mixed with the smoke in the shrink tube 21. The gas is fully and uniformly mixed; the cross section is a vertical section perpendicular to the centerline of the shrink tube 21, the horizontal distance between the plane where the agglomeration liquid nozzle 33 is located and the inlet end of the shrink tube 21 is L1, and the plane where the agglomeration liquid nozzle 33 is located is in the same plane as the shrink tube 21 The horizontal distance of the outlet end is L2, L2=0.5L1, that is, the horizontal distance between the plane where the agglomeration liquid nozzle 33 is located and the inlet end of the shrink tube 21 is greater than the horizontal distance between the plane where the agglomeration liquid nozzle 33 is located and the outlet end of the shrink tube 21, so that the flue gas enters the shrink tube After 21, during the process of increasing the flue gas flow rate, it is mixed and contacted with the atomized agglomerated liquid droplets.
收缩管21的外部布置有环形管道8,环形管道8进口端与空压机32出口端相连,环形管道8上设置有16个出口,且环形管道8的出口与团聚液喷头33相连,团聚液由环形管道8流入团聚液喷头33;环形管道8上设置有16个出口,可将团聚液均匀稳定的从团聚液储存部件31输送到团聚液喷头33中,使得团聚液喷头33均匀、稳定的喷入团聚液。The outside of the shrink tube 21 is arranged with an annular pipe 8, the inlet end of the annular pipe 8 is connected with the outlet end of the air compressor 32, and 16 outlets are arranged on the annular pipe 8, and the outlet of the annular pipe 8 is connected with the agglomeration liquid nozzle 33, and the agglomeration liquid It flows into the agglomeration liquid nozzle 33 from the annular pipe 8; the annular pipe 8 is provided with 16 outlets, which can uniformly and stably transport the agglomeration liquid from the agglomeration liquid storage part 31 to the agglomeration liquid nozzle 33, so that the agglomeration liquid nozzle 33 is uniform and stable Spray into the agglomeration liquid.
所述的除尘装置4为静电除尘器,烟气中的微细颗粒物在雾化团聚装置2与团聚液雾滴润湿、粘附,进一步形核、长大后,通过静电除尘器将长大后的颗粒物去除,即可实现烧结过程微细颗粒物的团聚减排。The dust removal device 4 is an electrostatic precipitator. The fine particles in the flue gas are wetted and adhered to the agglomeration liquid droplets in the atomization and agglomeration device 2. The removal of particulate matter can realize the agglomeration and emission reduction of fine particulate matter in the sintering process.
实施例2Example 2
本实施例的基本内容同实施例1,其不同之处在于:所述的添加剂由活性炭和沸石组成,添加剂按如下质量百分比组成:活性炭85%,沸石15%,所述的活性炭粒径要求:74μm≤活性炭粒径≤100μm,沸石粒径要求:74μm≤沸石粒径≤100μm。The basic content of this embodiment is the same as that of Example 1, except that the additive is composed of activated carbon and zeolite, and the additive is composed of the following mass percentages: 85% of activated carbon and 15% of zeolite, and the particle size of the activated carbon requires: 74μm≤activated carbon particle size≤100μm, zeolite particle size requirement: 74μm≤zeolite particle size≤100μm.
检测除尘装置4后烧结烟气中PM2.5和PM10的排放浓度,并计算PM2.5和PM10的减排效率,PM2.5的减排效率为56.4%,PM10的减排效率为49.0%。Detect the emission concentration of PM2.5 and PM10 in the sintering flue gas after the dust removal device 4, and calculate the emission reduction efficiency of PM2.5 and PM10. The emission reduction efficiency of PM2.5 is 56.4%, and the emission reduction efficiency of PM10 is 49.0%.
实施例3Example 3
本实施例的基本内容同实施例1,其不同之处在于:所述的添加剂由活性炭和沸石组成,添加剂按如下质量百分比组成:活性炭95%,沸石5%。The basic content of this embodiment is the same as that of Example 1, except that the additive is composed of activated carbon and zeolite, and the additive is composed of the following mass percentages: 95% of activated carbon and 5% of zeolite.
检测除尘装置4后烧结烟气中PM2.5和PM10的排放浓度,并计算PM2.5和PM10的减排效率,PM2.5的减排效率为60.2%,PM10的减排效率为48.8%。Detect the emission concentration of PM2.5 and PM10 in the sintering flue gas after the dust removal device 4, and calculate the emission reduction efficiency of PM2.5 and PM10. The emission reduction efficiency of PM2.5 is 60.2%, and the emission reduction efficiency of PM10 is 48.8%.
实施例4Example 4
本实施例的基本内容同实施例1,其不同之处在于:所述的添加剂由活性炭和沸石组成,添加剂按如下质量百分比组成:活性炭90%,沸石10%。The basic content of this embodiment is the same as that of Embodiment 1, except that the additive is composed of activated carbon and zeolite, and the additive is composed of the following mass percentages: 90% of activated carbon and 10% of zeolite.
检测除尘装置4后烧结烟气中PM2.5和PM10的排放浓度,并计算PM2.5和PM10的减排效率,PM2.5的减排效率为55.9%,PM10的减排效率为48.6%。Detect the emission concentration of PM2.5 and PM10 in the sintering flue gas after the dust removal device 4, and calculate the emission reduction efficiency of PM2.5 and PM10. The emission reduction efficiency of PM2.5 is 55.9%, and the emission reduction efficiency of PM10 is 48.6%.
实施例5Example 5
本实施例的基本内容同实施例1,其不同之处在于:所述的添加剂由活性炭、焦粉、膨润土和苏州土组成,所述的添加剂按如下质量百分比组成:活性炭90%,焦粉8%,膨润土1%,苏州土1%,所述膨润土粒径要求:74μm≤膨润土粒径≤100μm,苏州土粒径要求:74μm≤苏州土粒径≤100μm。The basic content of this embodiment is the same as that of Example 1, except that the additive is composed of activated carbon, coke powder, bentonite and Suzhou clay, and the additive is composed of the following mass percentages: 90% of activated carbon, 8% of coke powder %, bentonite 1%, Suzhou soil 1%, the bentonite particle size requirement: 74 μm ≤ bentonite particle size ≤ 100 μm, Suzhou soil particle size requirement: 74 μm ≤ Suzhou soil particle size ≤ 100 μm.
检测除尘装置4后烧结烟气中PM2.5和PM10的排放浓度,并计算PM2.5和PM10的减排效率,PM2.5的减排效率为63.8%,PM10的减排效率为54.2%。Detect the emission concentration of PM2.5 and PM10 in the sintering flue gas after the dust removal device 4, and calculate the emission reduction efficiency of PM2.5 and PM10. The emission reduction efficiency of PM2.5 is 63.8%, and the emission reduction efficiency of PM10 is 54.2%.
实施例6Example 6
本实施例的基本内容同实施例1,其不同之处在于:所述的添加剂由活性炭、焦粉和高岭土组成,所述的添加剂按如下质量百分比组成:活性炭90%,焦粉7%,高岭土3%,所述高岭土粒径要求:74μm≤高岭土粒径≤100μm。The basic content of this embodiment is the same as that of Example 1, except that the additive is composed of activated carbon, coke powder and kaolin, and the additive is composed of the following mass percentages: 90% of activated carbon, 7% of coke powder, kaolin 3%, the kaolin particle size requirement: 74μm≤kaolin particle size≤100μm.
检测除尘装置4后烧结烟气中PM2.5和PM10的排放浓度,并计算PM2.5和PM10的减排效率,PM2.5的减排效率为64.2%,PM10的减排效率为51.1%。Detect the emission concentration of PM2.5 and PM10 in the sintering flue gas after the dust removal device 4, and calculate the emission reduction efficiency of PM2.5 and PM10. The emission reduction efficiency of PM2.5 is 64.2%, and the emission reduction efficiency of PM10 is 51.1%.
实施例7Example 7
本实施例的基本内容同实施例1,其不同之处在于:所述的添加剂由活性炭、焦粉、高岭土和沸石组成,所述的添加剂按如下质量百分比组成:活性炭90%,焦粉7%,高岭土2%,沸石1%。The basic content of this embodiment is the same as that of Example 1, except that the additive is composed of activated carbon, coke powder, kaolin and zeolite, and the additive is composed of the following mass percentages: activated carbon 90%, coke powder 7% , Kaolin 2%, Zeolite 1%.
检测除尘装置4后烧结烟气中PM2.5和PM10的排放浓度,并计算PM2.5和PM10的减排效率,PM2.5的减排效率为62.6%,PM10的减排效率为51.7%。Detect the emission concentration of PM2.5 and PM10 in the sintering flue gas after the dust removal device 4, and calculate the emission reduction efficiency of PM2.5 and PM10. The emission reduction efficiency of PM2.5 is 62.6%, and the emission reduction efficiency of PM10 is 51.7%.
实施例8Example 8
本实施例的基本内容同实施例1,其不同之处在于:烟气微细颗粒物减排复合团聚剂,各组分按照如下质量组成:羧甲基纤维素钠20g,聚丙烯酰胺20g,聚丙烯酰胺20g,添加剂4g。应用本实施例的团聚剂减排微细颗粒物的具体步骤为:The basic content of this embodiment is the same as that of embodiment 1, the difference being: the composite agglomerating agent for emission reduction of flue gas fine particles, each component is composed according to the following mass: sodium carboxymethyl cellulose 20g, polyacrylamide 20g, polypropylene Amide 20g, additive 4g. The specific steps of applying the agglomerating agent of this embodiment to reduce the emission of fine particles are:
步骤一:制备团聚液Step 1: Prepare the reunion solution
(A)按质量份称取羧甲基纤维素钠20g,聚丙烯酰胺20g,将固体颗粒羧甲基纤维素钠20g,聚丙烯酰胺20g混合均匀,得混合物A;(A) Weigh 20 g of sodium carboxymethyl cellulose and 20 g of polyacrylamide in parts by mass, and mix 20 g of solid particle sodium carboxymethyl cellulose and 20 g of polyacrylamide to obtain mixture A;
(B)按质量份称取添加剂4g,加入混合物A中,混合均匀,得复合团聚剂;(B) Take 4g of the additive by mass parts, add it in the mixture A, and mix evenly to obtain a composite agglomerating agent;
(C)将步骤(B)中的复合团聚剂与水混合,并搅拌混合均匀,且团聚剂与水的质量之比为1:2000,而后加入Ca(OH)2粉末调节溶液PH为8,制备得到团聚液;(C) Mix the composite agglomerating agent in step (B) with water, and stir and mix evenly, and the ratio of the mass of the agglomerating agent to water is 1:2000, then add Ca (OH) Powder to adjust the pH of the solution to be 8, Prepare the reunion liquid;
步骤二:微细颗粒团聚Step 2: Agglomeration of fine particles
铁矿烧结过程中,将团聚液加入团聚液储存部件31中,在主烟道1上安装有雾化团聚装置2,团聚液储存部件31中的团聚液经空压机32输送到团聚液喷头33,团聚液喷头33在雾化团聚装置2的收缩管21中喷入雾状的团聚液,烟气中的颗粒物与团聚液在雾化团聚装置2团聚接触、润湿、粘附、成核、碰撞、长大。其中:喷入的团聚液的雾滴粒径为30-150μm,每立方米烧结烟气中团聚液的喷入量为20ml。During the iron ore sintering process, the agglomeration liquid is added to the agglomeration liquid storage part 31, and the atomization agglomeration device 2 is installed on the main flue 1, and the agglomeration liquid in the agglomeration liquid storage part 31 is transported to the agglomeration liquid nozzle by the air compressor 32 33. The agglomeration liquid nozzle 33 sprays mist agglomeration liquid into the shrink tube 21 of the atomization agglomeration device 2, and the particles in the flue gas and the agglomeration liquid reunite, contact, wet, adhere and nucleate in the atomization agglomeration device 2 , collide, grow up. Wherein: the droplet size of the sprayed agglomeration liquid is 30-150 μm, and the injection amount of the agglomeration liquid per cubic meter of sintering flue gas is 20ml.
雾化团聚装置2包括收缩管21、圆柱连接管22和扩张管23,烟气由收缩管21入口端进入雾化团聚装置2,再由圆柱连接管22流入扩张管23,主烟道1中的烟气由收缩管21入口端流入收缩管21,由于收缩管21管径迅速变小,使得收缩管21中的烟气流速迅速增大,团聚液喷头33在雾化团聚装置2的收缩管21中喷入雾状的团聚液,使得团聚液与烟气中的微细颗粒和接触、润湿、粘附,由于烟气通过圆柱连接管22时速度增大,在圆柱连接管22和扩张管23产生低压,使得吸附有微细颗粒物的团聚液雾滴在低压情况下成核、碰撞、长大,形成的大颗粒团聚物。The atomization agglomeration device 2 includes a shrinkage tube 21, a cylindrical connecting tube 22 and an expansion tube 23. The flue gas enters the atomization agglomeration device 2 from the inlet end of the shrinking tube 21, and then flows into the expansion tube 23 through the cylindrical connecting tube 22, and enters the main flue 1 The flue gas flows into the shrink tube 21 from the inlet end of the shrink tube 21. Since the diameter of the shrink tube 21 decreases rapidly, the flow rate of the smoke in the shrink tube 21 increases rapidly. 21 is sprayed into misty agglomeration liquid, so that the agglomeration liquid contacts, wets and adheres to the fine particles in the flue gas. Since the speed of the flue gas increases when it passes through the cylindrical connecting pipe 22, there is a gap between the cylindrical connecting pipe 22 and the expansion pipe. 23 Low pressure is generated, so that the agglomerated liquid droplets adsorbed with fine particles nucleate, collide and grow up under low pressure to form large particle agglomerates.
步骤三:除尘装置捕集Step 3: Dust removal device captures
采用布袋除尘器将团聚长大形成的大颗粒团聚物去除,即利用布袋除尘器,进而使颗粒团聚物从气体中分离出来,实现烟气中微细颗粒的减排。The bag filter is used to remove the large particle agglomerates formed by agglomeration, that is, the bag filter is used to separate the particle agglomerates from the gas, so as to reduce the emission of fine particles in the flue gas.
添加剂按如下质量百分比组成:活性炭70%,焦粉30%。The additives are composed according to the following mass percentages: 70% of activated carbon and 30% of coke powder.
检测除尘装置4后烧结烟气中PM2.5和PM10的排放浓度,并计算PM2.5和PM10的减排效率,PM2.5的减排效率为60.7%,PM10的减排效率为43.5%。Detect the emission concentration of PM2.5 and PM10 in the sintering flue gas after the dust removal device 4, and calculate the emission reduction efficiency of PM2.5 and PM10. The emission reduction efficiency of PM2.5 is 60.7%, and the emission reduction efficiency of PM10 is 43.5%.
实施例9Example 9
本实施例的基本内容同实施例1,其不同之处在于:烟气微细颗粒物减排复合团聚剂,各组分按照如下质量组成:聚合氯化铝20g,羧甲基纤维素钠40g,聚丙烯酰胺40g,添加剂5g。应用本实施例的团聚剂减排微细颗粒物的具体步骤为:The basic content of this embodiment is the same as that of Embodiment 1, the difference being that: the composite agglomerating agent for emission reduction of flue gas fine particles, each component is composed according to the following mass: 20g of polyaluminium chloride, 40g of sodium carboxymethyl cellulose, poly Acrylamide 40g, additive 5g. The specific steps of applying the agglomerating agent of this embodiment to reduce the emission of fine particles are:
步骤一:制备团聚液Step 1: Prepare the reunion solution
(A)按质量份称取聚合氯化铝20g,羧甲基纤维素钠40g,聚丙烯酰胺40g,将固体颗粒聚合氯化铝20g,羧甲基纤维素钠40g,聚丙烯酰胺40g混合均匀,得混合物A;(A) Weigh 20g of polyaluminum chloride, 40g of sodium carboxymethyl cellulose, and 40g of polyacrylamide in parts by mass, mix 20g of solid particle polyaluminum chloride, 40g of sodium carboxymethyl cellulose, and 40g of polyacrylamide , to get mixture A;
(B)按质量份称取添加剂5g,加入混合物A中,混合均匀,得复合团聚剂;(B) 5g of the additive is weighed in parts by mass, added to the mixture A, and mixed uniformly to obtain a composite agglomerating agent;
(C)将步骤(B)中的复合团聚剂与水混合,并搅拌混合均匀,且团聚剂与水的质量之比为1:10000,而后加入Ca(OH)2粉末调节溶液PH为9,制备得到团聚液;(C) Mix the composite agglomerating agent in step (B) with water, and stir and mix evenly, and the mass ratio of the agglomerating agent to water is 1:10000, then add Ca(OH) 2 powders to adjust the pH of the solution to be 9, Prepare the reunion liquid;
步骤二:微细颗粒团聚Step 2: Agglomeration of fine particles
铁矿烧结过程中,将团聚液加入团聚液储存部件31中,在主烟道1上安装有雾化团聚装置2,团聚液储存部件31中的团聚液经空压机32输送到团聚液喷头33,团聚液喷头33在雾化团聚装置2收缩管21中喷入雾状的团聚液,烟气中的颗粒物与团聚液在雾化团聚装置2团聚接触、润湿、粘附、成核、碰撞、长大。其中:喷入的团聚液的雾滴粒径为30-150μm,每立方米烧结烟气中团聚液的喷入量为10ml。During the iron ore sintering process, the agglomeration liquid is added to the agglomeration liquid storage part 31, and the atomization agglomeration device 2 is installed on the main flue 1, and the agglomeration liquid in the agglomeration liquid storage part 31 is transported to the agglomeration liquid nozzle by the air compressor 32 33. The agglomeration liquid nozzle 33 sprays misty agglomeration liquid into the shrink tube 21 of the atomization agglomeration device 2, and the particulate matter in the flue gas and the agglomeration liquid reunite in the atomization agglomeration device 2 for contact, wetting, adhesion, nucleation, Collide and grow up. Wherein: the droplet size of the sprayed agglomeration liquid is 30-150 μm, and the injection amount of the agglomeration liquid per cubic meter of sintering flue gas is 10ml.
雾化团聚装置2包括收缩管21、圆柱连接管22和扩张管23,烟气由收缩管21入口端进入雾化团聚装置2,再由圆柱连接管22流入扩张管23,主烟道1中的烟气由收缩管21入口端流入收缩管21,由于收缩管21管径迅速变小,使得收缩管21中的烟气流速迅速增大,团聚液喷头33在雾化团聚装置2的收缩管21中喷入雾状的团聚液,使得团聚液与烟气中的微细颗粒和接触、润湿、粘附,由于烟气通过圆柱连接管22时速度增大,在圆柱连接管22和扩张管23产生低压,使得吸附有微细颗粒物的团聚液雾滴在低压情况下成核、碰撞、长大,形成的大颗粒团聚物。The atomization agglomeration device 2 includes a shrinkage tube 21, a cylindrical connecting tube 22 and an expansion tube 23. The flue gas enters the atomization agglomeration device 2 from the inlet end of the shrinking tube 21, and then flows into the expansion tube 23 through the cylindrical connecting tube 22, and enters the main flue 1 The flue gas flows into the shrink tube 21 from the inlet end of the shrink tube 21. Since the diameter of the shrink tube 21 decreases rapidly, the flow rate of the smoke in the shrink tube 21 increases rapidly. 21 is sprayed into misty agglomeration liquid, so that the agglomeration liquid contacts, wets and adheres to the fine particles in the flue gas. Since the speed of the flue gas increases when it passes through the cylindrical connecting pipe 22, there is a gap between the cylindrical connecting pipe 22 and the expansion pipe. 23 Low pressure is generated, so that the agglomerated liquid droplets adsorbed with fine particles nucleate, collide and grow up under low pressure to form large particle agglomerates.
步骤三:除尘装置捕集Step 3: Dust removal device captures
采用布袋除尘器将团聚长大形成的大颗粒团聚物去除,即利用布袋除尘器,进而使颗粒团聚物从气体中分离出来,实现烟气中微细颗粒的减排。The bag filter is used to remove the large particle agglomerates formed by agglomeration, that is, the bag filter is used to separate the particle agglomerates from the gas, so as to reduce the emission of fine particles in the flue gas.
添加剂按如下质量百分比组成:活性炭85%,焦粉15%。The additives are composed in the following mass percentages: 85% of activated carbon and 15% of coke powder.
检测除尘装置4后烧结烟气中PM2.5和PM10的排放浓度,并计算PM2.5和PM10的减排效率,PM2.5的减排效率为61.9%,PM10的减排效率为52.6%。Detect the emission concentration of PM2.5 and PM10 in the sintering flue gas after the dust removal device 4, and calculate the emission reduction efficiency of PM2.5 and PM10. The emission reduction efficiency of PM2.5 is 61.9%, and the emission reduction efficiency of PM10 is 52.6%.
以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The above schematically describes the present invention and its implementation, which is not restrictive, and what is shown in the drawings is only one of the implementations of the present invention, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, without departing from the inventive concept of the present invention, without creatively designing a structural mode and embodiment similar to the technical solution, it shall all belong to the protection scope of the present invention .
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