CN105826589B - Electric automobile battery box glue-pouring method - Google Patents

Electric automobile battery box glue-pouring method Download PDF

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Publication number
CN105826589B
CN105826589B CN201610168777.8A CN201610168777A CN105826589B CN 105826589 B CN105826589 B CN 105826589B CN 201610168777 A CN201610168777 A CN 201610168777A CN 105826589 B CN105826589 B CN 105826589B
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CN
China
Prior art keywords
encapsulating
agitator
glue
epoxy plate
box
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201610168777.8A
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Chinese (zh)
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CN105826589A (en
Inventor
郭华
舒文祥
鲁婷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Yika New Energy Automobile Co Ltd
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Zhejiang Yika New Energy Automobile Co Ltd
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Application filed by Zhejiang Yika New Energy Automobile Co Ltd filed Critical Zhejiang Yika New Energy Automobile Co Ltd
Priority to CN201610168777.8A priority Critical patent/CN105826589B/en
Publication of CN105826589A publication Critical patent/CN105826589A/en
Application granted granted Critical
Publication of CN105826589B publication Critical patent/CN105826589B/en
Expired - Fee Related legal-status Critical Current
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Sealing Battery Cases Or Jackets (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
  • Coating Apparatus (AREA)

Abstract

The present invention relates to a kind of electric automobile battery box glue-pouring methods, include the following steps:Sizing material is first stirred, is stirred evenly the two-component casting glue poured into agitator using low-speed mixer;Encapsulating again, agitator is put on the pedestal of hydraulic discharging machine, encapsulating pipe is connected on the valve positioned at agitator lower part, the glue-extruding end alignment of encapsulating pipe waits for the battery case encapsulating area of encapsulating, open the valve of agitator lower part, start hydraulic discharging machine, the sizing material in agitator is poured into the battery case encapsulating area for waiting for encapsulating, until encapsulating weight reaches required value;Final curing after the glue flowing in battery case encapsulating area is steady, then is placed into colloid curing area, cures several hours at room temperature.Present invention stirring, encapsulating are all made of machine and are automatically performed, time saving and energy saving, reduce labor intensity, improve production efficiency, and the battery case produced, there is good damping capaicty, greatly improve explosion-proof and flame retardant property, extend battery.

Description

Electric automobile battery box glue-pouring method
Technical field
The present invention relates to electric vehicle supplying cell manufacturing fields more particularly to a kind of raising electric vehicle supplying cell to inhale Shake, explosion-proof and flame retardant property and the electric automobile battery box glue-pouring method for effectively improving encapsulating working efficiency.
Background technology
Along with worldwide energy shortages and environmental requirement, the electric vehicle of environmental protection and energy saving has become automobile industry Developing direction, and the power source of the battery pack that forms as electric vehicle after being connected by multisection lithium battery connection in series-parallel is reasonable Laying and installation be the key that electric vehicle production.Current battery pack, some are only electrically connected, although some are by battery Group is placed in babinet, but the robustness of entire battery pack is still not ideal enough, and the ability of external force resistance is not strong enough, influences battery pack Service life, and electric vehicle inevitably meets with mountain peak quite section in the process of moving, and meeting when traffic accident occurs Strong collision is met with, situations such as to make battery that short circuit, burning, explosion occur, therefore improves the shock-absorbing, explosion-proof and fire-retardant of battery Performance is particularly important.For this purpose, also having at present using the method for carrying out sealing to battery, generally stirred using hinged joint (paddle) blender Two-component casting glue is mixed, using artificial taking and placing, needs the one barrel of glue of stirring in five minutes, after such as stirring still not enough uniformly, it is also necessary to people Work carries out glue bucket, is then again stirring for again using manual operations, again by one spoonful of water ladle of worker after stirring evenly Spoon ground pours into casting glue in Battery case.Therefore, current method is fairly simple, basic to be completed using artificial manual operations, Time-consuming and laborious, working efficiency is relatively low, is not suitable for the needs of large-scale production.
Invention content
Artificial manual operations is used to complete substantially battery encapsulating present invention mainly solves original, time-consuming and laborious, work effect Rate is relatively low, and the shock-absorbing of electric automobile power battery, explosion-proof and flame retardant property still have technical problem to be strengthened;It provides a kind of Electric automobile battery box glue-pouring method, stirring, encapsulating are all made of machine and are automatically performed, time saving and energy saving, improve efficiency, are suitble to big rule The needs of mould production, and the battery case that thus method is produced, internal component are connected firmly, and will not shake, and have and lead well Hot, the ability of external force resistance is strong, improves shock-absorbing, explosion-proof and flame retardant property.
The above-mentioned technical problem of the present invention is mainly to be addressed by following technical proposals:Electric vehicle electricity of the present invention Pond case glue-pouring method includes the following steps:
1. stirring sizing material:The two-component casting glue poured into agitator is stirred evenly using low-speed mixer;
2. encapsulating:Agitator is put on the pedestal of hydraulic discharging machine, is connected on the valve positioned at agitator lower part Encapsulating pipe, the glue-extruding end alignment of encapsulating pipe wait for the battery case encapsulating area of encapsulating, opening the valve of agitator lower part, start hydraulic pressure and go out Sizing material in agitator is poured into the battery case encapsulating area for waiting for encapsulating by material machine, until encapsulating weight reaches required value;
3. curing:After the glue flowing in battery case encapsulating area is steady, then it is placed into colloid curing area, in room temperature Lower solidification several hours.Hardening time is varied from room temperature, and when room temperature is 10 DEG C~25 DEG C, hardening time is generally 2.5 ~4 hours.
The present invention uses low-speed mixer, stirs evenly, and five points of kinds can stir four barrels of casting glues, improves mixing quality and speed Degree.In conjunction with hydraulic discharging machine, the glue indentation battery case encapsulating area for being completed stirring using air pressure, time saving and energy saving, encapsulating is uniform, Glue amount is easy to control, and encapsulation is secured, and the battery case produced, internal component is connected firmly, and will not shake, and has good heat conduction Property, the ability of external force resistance is strong, greatly improves the shock-absorbing of battery case, explosion-proof and flame retardant property.
Preferably, 1. the step stirs sizing material include:By the component A of two-component casting glue and B component with weight It is poured into the agitator of the low-speed mixer than 1: 1 mixing, presses the declines button of low-speed mixer, make the upper of agitator Lid fully covers on agitator, and the mixing time that low-speed mixer is arranged is 5~10 minutes, the stirring speed governing of low-speed mixer Switch is located at lowest gear, and general speed of agitator is 150 revs/min, is then turned on stirring button, and the two-component in agitator is filled Sealing stirs evenly.Whether stirring button needs to examine agitator upper and lower cover fully mated before opening, it is ensured that whipping process is pacified Entirely, reliably.The component A of two-component casting glue and the weight ratio of B component can also be changed to other proportionate relationships as needed.
Preferably, after the low-speed mixer stirring, stirring core automatically returns to top, then is wiped off with scraper plate The most of glue being sticked on stirring core, pulls out the agitator, and at the bottom of low-speed mixer after static 2~6 minutes Cleaning backing plate is put well on seat.After the completion of stirring, colloid at most stands half an hour, otherwise can influence colloid quality.
Preferably, 2. encapsulating includes the step:The battery case encapsulating area for waiting for encapsulating is multiple to placed The epoxy plate box of battery first places encapsulating working plate, then epoxy plate box is placed on encapsulating working plate, then in epoxy plate box Place the battery that a lot of arranges connection as required;The agitator is put on the pedestal of hydraulic discharging machine, positioned at stirring It mixes and connects encapsulating pipe on the valve of barrel lower part, the glue-extruding end alignment of encapsulating pipe has placed the epoxy plate box of battery, and opening is stirred The valve of barrel lower part is mixed, hydraulic discharging machine is started, the sizing material in agitator is poured into automatically in epoxy plate box, passes through electricity in encapsulating Sub- scale weighs encapsulating weight, and flow is controlled during encapsulating, when electronic scale shows encapsulating weight close to encapsulating required value, reduces Encapsulating flow continues encapsulating, stops encapsulating when encapsulating weight reaches required value.
Preferably, the oil pump of the hydraulic discharging machine is equipped with solenoid valve, solenoid valve and a floor push are connected, pass through Floor push controls the aperture of solenoid valve, to control the hydraulic coupling size of hydraulic discharging machine, the final control agitator Encapsulating flow.
Preferably, the step 2. in, need to also be in the encapsulating work to before the epoxy plate box encapsulating Technique epoxy plate is placed in gap between the coaming plate and the coaming plate of epoxy plate box of loading board one by one, when placing technique epoxy plate, no Technique epoxy plate can be inserted into bottom, stop being inserted into when the bottom edge of technique epoxy plate touches the adhesive tape on epoxy plate box, to keep away The technique epoxy plate for exempting to be inserted into is damaged to the adhesive tape on epoxy plate box, causes leak adhesive.
The beneficial effects of the invention are as follows:Stirring, encapsulating are all made of machine and are automatically performed, time saving and energy saving, improve efficiency, automatically Change degree is high, is suitble to the needs of large-scale production, and the battery case that thus method is produced, internal component are connected firmly, no It can shake, there is good thermal conductivity, the ability of external force resistance is strong, and when being given a shock and impacting, the feelings such as short circuit, leakage will not occur Condition has good damping capaicty, greatly improves explosion-proof and flame retardant property, improves reliability, extends battery.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of blender in electric automobile battery box glue pouring system used in the present invention.
Fig. 2 is a kind of system attachment structure schematic diagram of electric automobile battery box glue pouring system used in the present invention.
Fig. 3 is a kind of plan structure signal in battery case encapsulating area in electric automobile battery box glue pouring system used in the present invention Figure.
1. blender in figure, 2. hydraulic discharging machines, 3. electronic scales, 4. agitators, 5. stirring cores, 6. encapsulating pipes, 7. electricity Chi Xiang encapsulatings area, 8. solenoid valves, 9. floor push, 12. epoxy plate boxes, 13. encapsulating working plate boxes, 14. batteries, 15. technique rings Oxygen plate, 16. roller bearing assembly lines, 17. oil pumps.
Specific implementation mode
Below with reference to the embodiments and with reference to the accompanying drawing the technical solutions of the present invention will be further described.
Embodiment:The electric automobile battery box glue-pouring method of the present embodiment needs to use electric automobile battery box encapsulating system System, as shown in Figure 1 and Figure 2, electric automobile battery box glue pouring system include blender 1, hydraulic discharging machine 2 and electronic scale 3, stirring Machine 1 uses low-speed mixer, electronic scale to be mounted on roller bearing assembly line 16, and hydraulic discharging machine 2 is mounted on the attached of roller bearing assembly line Closely, agitator 4 is placed on the pedestal of blender 1, and blender 1 has liftable stirring core 5, stirring core 5 to be located at stirring The top of bucket 4 is equipped with timer on blender 1.There are four pulleys for the bucket bottom installation of agitator 4, and the lower part of agitator 4 has Material mouth is equipped with valve on discharge port.When agitator 4 is placed on the bottom plate of hydraulic discharging machine 2, valve is carried on agitator 4 The discharge port of door and one end of an encapsulating pipe 6 are connected, and the other end of encapsulating pipe 6 reaches the electricity for waiting for encapsulating being placed on electronic scale Chi Xiang encapsulatings area 7.The oil pump 17 of hydraulic discharging machine 2 is equipped with a solenoid valve 8, and solenoid valve 8 is connected with a floor push 9, electromagnetism The opening size of valve is controlled by floor push.As shown in figure 3, waiting for that the battery case encapsulating area 7 of encapsulating is that placed multiple batteries 14 Epoxy plate box 12, be placed with encapsulating working plate box 13 on electronic scale 3, epoxy plate box 12 is placed in encapsulating working plate box 13, ring Multiple batteries 14 for arranging connection as required are placed in oxygen plate box 12, as needed, encapsulating working plate box 13 coaming plate and Insertion process epoxy plate 15 between the coaming plate of epoxy plate box 12.
Electric automobile battery box glue-pouring method includes the following steps:
1. stirring sizing material:By the component A (ZD-8240/A) and B component of LZ7626 bi-component organic silicon heat conduction casting glues (ZD-8240/B) it pours into the agitator of low-speed mixer, presses with weight ratio 1: 1 (generally two kinds of each 20KG of component) mixing The declines button of low-speed mixer makes stirring core stretch into agitator, and upper cover is fully covered on agitator, and setting low speed stirs The mixing time for mixing machine is 5~10 minutes, and the stirring speed-regulating switch of low-speed mixer is located at lowest gear, i.e. speed of agitator is 150 revs/min, it is then turned on stirring button, the two-component casting glue in agitator is stirred evenly;After stirring, stirred type Core automatically returns to top, then wipes the most of glue being sticked on stirring core off with scraper plate, and agitator is pulled out after static three minutes, And put cleaning backing plate well on the pedestal of low-speed mixer;
2. encapsulating:Encapsulating working plate box is placed on electronic scale, epoxy plate box is placed in encapsulating working plate box, will detect Same batch, be sequentially placed into epoxy plate box with the battery modules of gear, pairing places that complete to check whether positive and negative anodes have anti-loaded Phenomenon, and arrangement connects as required, if there are gaps between the coaming plate and the coaming plate of epoxy plate box of encapsulating working plate box, needs Technique epoxy plate can not be inserted into bottom, when the bottom of technique epoxy plate by the insertion process epoxy plate in gap when inserting technique epoxy plate While stopping being inserted into when touching the adhesive tape on epoxy plate box, the glue on epoxy plate box is damaged to avoid the technique epoxy plate of insertion Band causes leak adhesive;Agitator is put on the pedestal of hydraulic discharging machine, encapsulating is connected on the valve positioned at agitator lower part Pipe, the glue-extruding end alignment of encapsulating pipe have placed the epoxy plate box of battery then agitator are opened in electronic scale weighing amount zero setting The valve of lower part starts the oil pump of hydraulic discharging machine, and gel quantity (the i.e. floor push control of agitator is controlled by floor push Solenoid valve, solenoid valve control oil hydraulic cylinder), the sizing material in agitator is poured into automatically in epoxy plate box, passes through electronic scale in encapsulating Encapsulating weight is weighed, when electronic scale shows that encapsulating weight is about 10.5KG, reduces encapsulating flow, continues encapsulating, wait for electronic scale Display encapsulating weight stops encapsulating when being about 11KG;
3. curing:After the glue flowing in epoxy plate box is steady, the epoxy plate box of glue has been filled with roller bearing assembly line backward One procedure moves, and is then placed into colloid curing area, under room temperature (temperature range be 10 DEG C~25 DEG C) solidification 2.5~ 4 hours, after glue curing, finally carry out the integral installation of battery case.
Method using the present invention implements encapsulating, and stirring, encapsulating are all made of machine and are automatically performed, and can stir four barrels within 5 minutes Glue, it is time saving and energy saving, labor intensity is reduced, about five times of production efficiency is improved, high degree of automation is suitble to the need of large-scale production It wants, and the battery case that thus method is produced, internal component are connected firmly, will not shake, there is good thermal conductivity, external force resistance Ability it is strong, when being given a shock and impacting, will not occur short circuit, leakage situations such as, have good damping capaicty, greatly improve Explosion-proof and flame retardant property improves reliability, extends battery.

Claims (5)

1. a kind of electric automobile battery box glue-pouring method, it is characterised in that include the following steps:
1. stirring sizing material:Using low-speed mixer, by the component A of two-component casting glue and B component with weight ratio 1:1 mixing is poured into In the agitator of the low-speed mixer, the declines button of low-speed mixer is pressed, the upper cover of agitator is made fully to cover On agitator, the mixing time that low-speed mixer is arranged is 5~10 minutes, and the stirring speed-regulating switch of low-speed mixer is located at minimum The mixing speed of gear, lowest gear is 150 revs/min, is then turned on stirring button, the two-component casting glue in agitator is stirred It mixes uniformly;
2. encapsulating:Agitator is put on the pedestal of hydraulic discharging machine, encapsulating is connected on the valve positioned at agitator lower part Pipe, the glue-extruding end alignment of encapsulating pipe wait for the battery case encapsulating area of encapsulating, open the valve of agitator lower part, startup hydraulic discharging Sizing material in agitator is poured into the battery case encapsulating area for waiting for encapsulating by machine, until encapsulating weight reaches required value;
3. curing:After the glue flowing in battery case encapsulating area is steady, then it is placed into colloid curing area, it is solid at room temperature Change several hours.
2. electric automobile battery box glue-pouring method according to claim 1, it is characterised in that the low-speed mixer stirs After mixing, stirring core automatically returns to top, then wipes the most of glue being sticked on stirring core off with scraper plate, and static 2~6 The agitator is pulled out after minute, and puts cleaning backing plate well on the pedestal of low-speed mixer.
3. electric automobile battery box glue-pouring method according to claim 1, it is characterised in that the step 2. encapsulating packet It includes:Described waits for that the battery case encapsulating area of encapsulating is the epoxy plate box that placed multiple batteries, first places encapsulating working plate, then will Epoxy plate box is placed on encapsulating working plate, then placement a lot of arranges the battery of connection as required in epoxy plate box;By institute The agitator stated is put on the pedestal of hydraulic discharging machine, and encapsulating pipe, encapsulating pipe are connected on the valve positioned at agitator lower part Glue-extruding end alignment placed the epoxy plate box of battery, open the valve of agitator lower part, start hydraulic discharging machine, agitator In sizing material pour into automatically in epoxy plate box, encapsulating weight is weighed by electronic scale in encapsulating, controls flow during encapsulating, When electronic scale shows encapsulating weight close to encapsulating required value, reduce encapsulating flow, continues encapsulating, wanted until encapsulating weight reaches Stop encapsulating when evaluation.
4. electric automobile battery box glue-pouring method according to claim 3, it is characterised in that the hydraulic discharging machine Oil pump is equipped with solenoid valve, and solenoid valve and a floor push are connected, and the aperture of solenoid valve are controlled by floor push, to control liquid Press the hydraulic coupling size of discharging machine, the encapsulating flow of the final control agitator.
5. electric automobile battery box glue-pouring method according to claim 3, it is characterised in that the step 2. in, It, need to also be in the gap between the coaming plate and the coaming plate of epoxy plate box of the encapsulating working plate to before the epoxy plate box encapsulating In place technique epoxy plate one by one, when placing technique epoxy plate, technique epoxy plate can not be inserted into bottom, when the bottom of technique epoxy plate While stopping being inserted into when touching the adhesive tape on epoxy plate box, the glue on epoxy plate box is damaged to avoid the technique epoxy plate of insertion Band causes leak adhesive.
CN201610168777.8A 2016-03-23 2016-03-23 Electric automobile battery box glue-pouring method Expired - Fee Related CN105826589B (en)

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CN105826589B true CN105826589B (en) 2018-09-14

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108075167B (en) * 2016-11-16 2021-03-19 奥动新能源汽车科技有限公司 Power battery production system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201274304Y (en) * 2008-08-10 2009-07-15 江作禄 Gun dispensing apparatus for accumulator production
CN201781006U (en) * 2010-09-15 2011-03-30 超威电源有限公司 Quantitative preparation device of sealant
CN102299386A (en) * 2011-08-08 2011-12-28 能一郎科技股份有限公司 Appearance glue filling method for soft package lithium ion power batteries
CN103682462A (en) * 2013-12-31 2014-03-26 深圳市格瑞普电池有限公司 Filling integrated lithium ion battery pack and preparation method and die thereof
CN203540808U (en) * 2013-11-01 2014-04-16 厦门玖田自动化设备有限公司 Dual-component automatic glue-pouring machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201274304Y (en) * 2008-08-10 2009-07-15 江作禄 Gun dispensing apparatus for accumulator production
CN201781006U (en) * 2010-09-15 2011-03-30 超威电源有限公司 Quantitative preparation device of sealant
CN102299386A (en) * 2011-08-08 2011-12-28 能一郎科技股份有限公司 Appearance glue filling method for soft package lithium ion power batteries
CN203540808U (en) * 2013-11-01 2014-04-16 厦门玖田自动化设备有限公司 Dual-component automatic glue-pouring machine
CN103682462A (en) * 2013-12-31 2014-03-26 深圳市格瑞普电池有限公司 Filling integrated lithium ion battery pack and preparation method and die thereof

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Granted publication date: 20180914