CN105826589A - Method for glue pouring of battery box of electric vehicle - Google Patents

Method for glue pouring of battery box of electric vehicle Download PDF

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Publication number
CN105826589A
CN105826589A CN201610168777.8A CN201610168777A CN105826589A CN 105826589 A CN105826589 A CN 105826589A CN 201610168777 A CN201610168777 A CN 201610168777A CN 105826589 A CN105826589 A CN 105826589A
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CN
China
Prior art keywords
encapsulating
glue
agitator
epoxy plate
box
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610168777.8A
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Chinese (zh)
Other versions
CN105826589B (en
Inventor
郭华
舒文祥
鲁婷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Yika New Energy Automobile Co Ltd
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Zhejiang Yika New Energy Automobile Co Ltd
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Publication date
Application filed by Zhejiang Yika New Energy Automobile Co Ltd filed Critical Zhejiang Yika New Energy Automobile Co Ltd
Priority to CN201610168777.8A priority Critical patent/CN105826589B/en
Publication of CN105826589A publication Critical patent/CN105826589A/en
Application granted granted Critical
Publication of CN105826589B publication Critical patent/CN105826589B/en
Expired - Fee Related legal-status Critical Current
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Sealing Battery Cases Or Jackets (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
  • Coating Apparatus (AREA)

Abstract

The invention relates to a method for glue pouring of a battery box of an electric vehicle. The method comprises the steps of stirring glue stock firstly, wherein double-component pouring sealant poured into an agitator is evenly stirred with a low-speed stirrer; conducting glue pouring, wherein the agitator is placed on a base of a hydraulic discharging machine, a glue pouring pipe is connected to a valve on the lower portion of the agitator, the glue outlet end of the glue pouring pipe is aimed at the battery box glue pouring area for glue pouring, the valve on the lower portion of the agitator is switched on to start the hydraulic discharging machine, and the glue stock in the agitator is poured into the battery box glue pouring area for glue pouring till glue pouring weight reaches a required value; conducting curing finally, wherein after glue in the battery box glue pouring area flows steadily, glue is placed in the glue curing area to be cured for several hours at room temperature. According to the method, stirring and glue pouring are achieved automatically with machines, time and labor are saved, labor intensity is relieved, production efficiency is improved, the produced battery box has high shock absorption capacity, anti-explosion performance and inflaming-retarding performance are improved greatly, and the service life of a battery is prolonged.

Description

Electric automobile battery box glue-pouring method
Technical field
The present invention relates to electric automobile supplying cell and manufacture field, particularly relate to a kind of electric automobile battery box glue-pouring method improving electric automobile supplying cell shock-absorbing, explosion-proof and fire resistance and being effectively improved encapsulating work efficiency.
Background technology
Along with worldwide energy scarcity and environmental requirement, the electric automobile of environmental protection and energy saving has become the developing direction of automobile industry, and the set of cells that forms is as the power source of electric automobile after being connected by multisection lithium battery connection in series-parallel, it is reasonably laid and installs is the key that produces of electric automobile.Current set of cells, some is only electrically connected with, although set of cells is placed in casing by some, but the robustness of whole set of cells is the most not ideal enough, the ability of external force resistance is strong not, affects the service life of set of cells, and electric automobile the most inevitably meets with quite section, mountain peak, occur to meet with again strong collision during traffic accident so that situations such as battery is short-circuited, burns, blasts, therefore improve the shock-absorbing of battery, explosion-proof and fire resistance is particularly important.For this, currently also have and use the method that battery is carried out sealing, generally use hinged joint (paddle) blender stirring double-component casting glue, use artificial taking and placing, need one barrel of glue of stirring in five minutes, as the most uniform after stirring, in addition it is also necessary to manually glue bucket is carried out, use manual operations to be again stirring for the most again, after stirring again by workman with water ladle more than spoonfuls casting glue is poured in Battery case.Therefore, current method is fairly simple, and the artificial manual operations of basic employing completes, and wastes time and energy, and work efficiency is relatively low, is not suitable for the needs of large-scale production.
Summary of the invention
Present invention mainly solves and original substantially use artificial manual operations to complete battery encapsulating, waste time and energy, work efficiency is relatively low, and the shock-absorbing of electric automobile power battery, explosion-proof and fire resistance still have technical problem to be strengthened;A kind of electric automobile battery box glue-pouring method is provided, stirring, encapsulating all use machine to be automatically performed, time saving and energy saving, improve efficiency, be suitable for the needs of large-scale production, and the battery case that thus method is produced, intraware is connected firmly, and will not rock, and has good heat conductivity, the ability of external force resistance is strong, improves shock-absorbing, explosion-proof and fire resistance.
The above-mentioned technical problem of the present invention is mainly addressed by following technical proposals: electric automobile battery box glue-pouring method of the present invention comprises the following steps:
1. sizing material is stirred: use low-speed mixer to be stirred by the double-component casting glue poured in agitator;
2. encapsulating: agitator is put on the base of hydraulic discharging machine, the valve being positioned at agitator bottom connects encapsulating pipe, the glue-extruding end alignment of encapsulating pipe treats the battery case encapsulating district of encapsulating, open the valve of agitator bottom, start hydraulic discharging machine, sizing material in agitator is poured into the battery case encapsulating district treating encapsulating, until encapsulating weight reaches required value;
3. solidification: after the glue in battery case encapsulating district flows steadily, then be placed into colloid curing area, at room temperature solidifying several hours.Hardening time is varied from room temperature, when room temperature is 10 DEG C~25 DEG C, is generally 2.5~4 hours hardening time.
The present invention uses low-speed mixer, stirs, and five points of kinds can stir four barrels of casting glues, improves mixing quality and speed.In conjunction with hydraulic discharging machine, utilizing the glue press-in battery case encapsulating district that stirring is completed by air pressure, time saving and energy saving, encapsulating is uniform, glue amount is easy to control, encapsulation is firm, the battery case produced, and intraware is connected firmly, will not rock, having good heat conductivity, the ability of external force resistance is strong, is greatly improved the shock-absorbing of battery case, explosion-proof and fire resistance.
As preferably, 1. described step stirs sizing material and includes: pour in the agitator of described low-speed mixer by component A and the B component of double-component casting glue with weight ratio 1: 1 mixing, press the decline button of low-speed mixer, the upper cover making agitator fully covers on agitator, the mixing time arranging low-speed mixer is 5~10 minutes, the stirring speed-regulating switch of low-speed mixer is located at lowest gear, general speed of agitator is 150 revs/min, it is then turned on stirring button, the double-component casting glue in agitator is stirred.Stirring button needs before opening to check agitator upper and lower cover the most fully mated, it is ensured that whipping process is safe and reliable.The component A of double-component casting glue and the weight ratio of B component change other proportionate relationship into also dependent on needs.
As preferably, after described low-speed mixer stirring terminates, stirring core automatically returns to top, then wipes the most of glue being bonded on stirring core off with scraper plate, pull out described agitator after static 2~6 minutes, and on the base of low-speed mixer, put cleaning backing plate well.After having stirred, colloid at most stands half an hour, otherwise can affect colloid quality.
As preferably, described step 2. encapsulating includes: the described battery case encapsulating district treating encapsulating is the epoxy plate box that placed multiple battery, first place encapsulating working plate, then epoxy plate box is placed on encapsulating working plate, then in epoxy plate box, place multiple battery arranging connection on request;Described agitator is put on the base of hydraulic discharging machine, the valve being positioned at agitator bottom connects encapsulating pipe, the glue-extruding end alignment of encapsulating pipe has placed the epoxy plate box of battery, open the valve of agitator bottom, start hydraulic discharging machine, sizing material in agitator pours in epoxy plate box automatically, encapsulating limit, limit weighs encapsulating weight by electronic scale, flow is controlled during encapsulating, when electronic scale display encapsulating weight is close to encapsulating required value, reduce encapsulating flow, continue encapsulating, until encapsulating weight reaches to stop encapsulating during required value.
As preferably, the oil pump of described hydraulic discharging machine is provided with electromagnetic valve, electromagnetic valve and a foot switch and is connected, and is controlled the aperture of electromagnetic valve by foot switch, thus controls the hydraulic coupling size of hydraulic discharging machine, the encapsulating flow of the agitator described in final control.
As preferably, described step 2. in, before described epoxy plate box encapsulating, also the gap between the coaming plate of described encapsulating working plate and the coaming plate of epoxy plate box need to place technique epoxy plate one by one, when placing technique epoxy plate, technique epoxy plate can not be inserted into the end, stop when the base of technique epoxy plate touches the adhesive tape on epoxy plate box inserting, to avoid the technique epoxy plate inserted to be damaged to the adhesive tape on epoxy plate box, cause leakage glue.
The invention has the beneficial effects as follows: stirring, encapsulating all use machine to be automatically performed, time saving and energy saving, improve efficiency, automaticity is high, the needs of applicable large-scale production, and the battery case that thus method is produced, intraware is connected firmly, and will not rock, and has good heat conductivity, the ability of external force resistance is strong, when being given a shock and impact, will not be short-circuited, the situation such as leakage, there is good damping capaicty, it is greatly improved explosion-proof and fire resistance, improves reliability, extend battery.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of blender in electric automobile battery box glue pouring system used by the present invention.
Fig. 2 is a kind of system attachment structure schematic diagram of electric automobile battery box glue pouring system used by the present invention.
Fig. 3 is a kind of plan structure schematic diagram in battery case encapsulating district in electric automobile battery box glue pouring system used by the present invention.
1. blender in figure, 2. hydraulic discharging machine, 3. electronic scale, 4. agitator, 5. stirring core, 6. encapsulating pipe, 7. battery case encapsulating district, 8. electromagnetic valve, 9. foot switch, 12. epoxy plate boxes, 13. encapsulating working plate boxes, 14. batteries, 15. technique epoxy plates, 16. roller bearing streamlines, 17. oil pumps.
Detailed description of the invention
Below by embodiment, and combine accompanying drawing, technical scheme is described in further detail.
Embodiment: the electric automobile battery box glue-pouring method of the present embodiment, need to use electric automobile battery box glue pouring system, as shown in Figure 1 and Figure 2, electric automobile battery box glue pouring system includes blender 1, hydraulic discharging machine 2 and electronic scale 3, blender 1 uses low-speed mixer, electronic scale is arranged on roller bearing streamline 16, hydraulic discharging machine 2 is arranged on the vicinity of roller bearing streamline, agitator 4 is placed on the base of blender 1, blender 1 has liftable stirring core 5, stirring core 5 is positioned at the top of agitator 4, and blender 1 is provided with intervalometer.The drum head of agitator 4 is provided with four pulleys, and discharging opening is arranged at the bottom of agitator 4, and discharging opening is provided with valve.When on the base plate that agitator 4 is placed into hydraulic discharging machine 2, on agitator 4, the one end with valvular discharging opening and an encapsulating pipe 6 is connected, and the other end of encapsulating pipe 6 reaches the battery case encapsulating district 7 treating encapsulating being placed on electronic scale.The oil pump 17 of hydraulic discharging machine 2 is provided with an electromagnetic valve 8, and electromagnetic valve 8 is connected with a foot switch 9, and the aperture size of electromagnetic valve is by foot switch control.As shown in Figure 3, the battery case encapsulating district 7 treating encapsulating is the epoxy plate box 12 that placed multiple battery 14, encapsulating working plate box 13 it is placed with on electronic scale 3, epoxy plate box 12 is placed in encapsulating working plate box 13, epoxy plate box 12 is placed with multiple battery 14 arranging connection on request, as required, insertion process epoxy plate 15 between the coaming plate and the coaming plate of epoxy plate box 12 of encapsulating working plate box 13.
Electric automobile battery box glue-pouring method comprises the following steps:
1. sizing material is stirred: pour in the agitator of low-speed mixer by component A (ZD-8240/A) and the B component (ZD-8240/B) of LZ7626 bi-component organic silicon heat conduction casting glue with weight ratio 1: 1 (the generally two kinds each 20KG of component) mixing, press the decline button of low-speed mixer, stirring core is made to stretch in agitator, upper cover fully covers on agitator, the mixing time arranging low-speed mixer is 5~10 minutes, the stirring speed-regulating switch of low-speed mixer is located at lowest gear, i.e. speed of agitator is 150 revs/min, it is then turned on stirring button, double-component casting glue in agitator is stirred;After stirring terminates, stirring core automatically returns to top, then wipes the most of glue being bonded on stirring core off with scraper plate, pulls out agitator, and put cleaning backing plate on the base of low-speed mixer well after static three minutes;
2. encapsulating: place encapsulating working plate box on electronic scale, epoxy plate box is placed in encapsulating working plate box, the same batch that will have detected, it is sequentially placed in epoxy plate box with the battery modules of gear, pairing placement completes to check whether both positive and negative polarity has anti-loaded phenomenon, and arrangement connects on request, if there is gap between the coaming plate of encapsulating working plate box and the coaming plate of epoxy plate box, then need in gap insertion process epoxy plate, when inserting technique epoxy plate, technique epoxy plate can not be inserted into the end, stop when the base of technique epoxy plate touches the adhesive tape on epoxy plate box inserting, to avoid the technique epoxy plate inserted to be damaged to the adhesive tape on epoxy plate box, cause leakage glue;Agitator is put on the base of hydraulic discharging machine, the valve being positioned at agitator bottom connects encapsulating pipe, the glue-extruding end alignment of encapsulating pipe has placed the epoxy plate box of battery, by electronic scale weighing amount zero setting, then the valve of agitator bottom is opened, start the oil pump of hydraulic discharging machine, gel quantity (the i.e. foot switch control electromagnetic valve of agitator is controlled by foot switch, electromagnetic valve controls oil hydraulic cylinder), sizing material in agitator pours in epoxy plate box automatically, encapsulating limit, limit weighs encapsulating weight by electronic scale, when electronic scale display encapsulating weight is about 10.5KG, reduce encapsulating flow, continue encapsulating, encapsulating is stopped when electronic scale display encapsulating weight is about 11KG;
3. solidification: after the glue in epoxy plate box flows steadily, the epoxy plate box having filled glue moves with roller bearing streamline one procedure backward, then colloid curing area it is placed into, solidify 2.5~4 hours under room temperature (temperature range is 10 DEG C~25 DEG C), after glue curing, finally carry out the integral installation of battery case.
The method using the present invention implements encapsulating, stirring, encapsulating all uses machine to be automatically performed, four barrels of glue within 5 minutes, can be stirred, time saving and energy saving, reduce labor intensity, improve production efficiency about five times, automaticity is high, it is suitable for the needs of large-scale production, and the battery case that thus method is produced, intraware is connected firmly, will not rock, there is good heat conductivity, the ability of external force resistance is strong, when being given a shock and impact, will not be short-circuited, the situations such as leakage, there is good damping capaicty, it is greatly improved explosion-proof and fire resistance, improve reliability, extend battery.

Claims (6)

1. an electric automobile battery box glue-pouring method, it is characterised in that comprise the following steps:
1. sizing material is stirred: use low-speed mixer to be stirred by the double-component casting glue poured in agitator;
2. encapsulating: agitator is put on the base of hydraulic discharging machine, the valve being positioned at agitator bottom connects encapsulating pipe, the glue-extruding end alignment of encapsulating pipe treats the battery case encapsulating district of encapsulating, open the valve of agitator bottom, start hydraulic discharging machine, sizing material in agitator is poured into the battery case encapsulating district treating encapsulating, until encapsulating weight reaches required value;
3. solidification: after the glue in battery case encapsulating district flows steadily, then be placed into colloid curing area, at room temperature solidifying several hours.
Electric automobile battery box glue-pouring method the most according to claim 1, it is characterized in that 1. described step stirs sizing material and include: pour in the agitator of described low-speed mixer by component A and the B component of double-component casting glue with the mixing of weight ratio 1:1, press the decline button of low-speed mixer, the upper cover making agitator fully covers on agitator, the mixing time arranging low-speed mixer is 5~10 minutes, the stirring speed-regulating switch of low-speed mixer is located at lowest gear, it is then turned on stirring button, the double-component casting glue in agitator is stirred.
Electric automobile battery box glue-pouring method the most according to claim 1 and 2, after it is characterized in that described low-speed mixer stirring terminates, stirring core automatically returns to top, the most of glue being bonded on stirring core is wiped again off with scraper plate, pull out described agitator after static 2~6 minutes, and on the base of low-speed mixer, put cleaning backing plate well.
Electric automobile battery box glue-pouring method the most according to claim 1 and 2, it is characterized in that described step 2. encapsulating includes: the described battery case encapsulating district treating encapsulating is the epoxy plate box that placed multiple battery, first place encapsulating working plate, again epoxy plate box is placed on encapsulating working plate, then in epoxy plate box, places multiple battery arranging connection on request;Described agitator is put on the base of hydraulic discharging machine, the valve being positioned at agitator bottom connects encapsulating pipe, the glue-extruding end alignment of encapsulating pipe has placed the epoxy plate box of battery, open the valve of agitator bottom, start hydraulic discharging machine, sizing material in agitator pours in epoxy plate box automatically, encapsulating limit, limit weighs encapsulating weight by electronic scale, flow is controlled during encapsulating, when electronic scale display encapsulating weight is close to encapsulating required value, reduce encapsulating flow, continue encapsulating, until encapsulating weight reaches to stop encapsulating during required value.
Electric automobile battery box glue-pouring method the most according to claim 4, it is characterized in that the oil pump of described hydraulic discharging machine is provided with electromagnetic valve, electromagnetic valve and a foot switch are connected, the aperture of electromagnetic valve is controlled by foot switch, thus control the hydraulic coupling size of hydraulic discharging machine, the encapsulating flow of the agitator described in final control.
Electric automobile battery box glue-pouring method the most according to claim 4, it is characterized in that described step 2. in, before described epoxy plate box encapsulating, also the gap between the coaming plate of described encapsulating working plate and the coaming plate of epoxy plate box need to place technique epoxy plate one by one, when placing technique epoxy plate, technique epoxy plate can not be inserted into the end, stop when the base of technique epoxy plate touches the adhesive tape on epoxy plate box inserting, to avoid the technique epoxy plate inserted to be damaged to the adhesive tape on epoxy plate box, cause leakage glue.
CN201610168777.8A 2016-03-23 2016-03-23 Electric automobile battery box glue-pouring method Expired - Fee Related CN105826589B (en)

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Application Number Priority Date Filing Date Title
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CN105826589B CN105826589B (en) 2018-09-14

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108075167A (en) * 2016-11-16 2018-05-25 奥动新能源汽车科技有限公司 The production system of power battery

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201274304Y (en) * 2008-08-10 2009-07-15 江作禄 Gun dispensing apparatus for accumulator production
CN201781006U (en) * 2010-09-15 2011-03-30 超威电源有限公司 Quantitative preparation device of sealant
CN102299386A (en) * 2011-08-08 2011-12-28 能一郎科技股份有限公司 Appearance glue filling method for soft package lithium ion power batteries
CN103682462A (en) * 2013-12-31 2014-03-26 深圳市格瑞普电池有限公司 Filling integrated lithium ion battery pack and preparation method and die thereof
CN203540808U (en) * 2013-11-01 2014-04-16 厦门玖田自动化设备有限公司 Dual-component automatic glue-pouring machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201274304Y (en) * 2008-08-10 2009-07-15 江作禄 Gun dispensing apparatus for accumulator production
CN201781006U (en) * 2010-09-15 2011-03-30 超威电源有限公司 Quantitative preparation device of sealant
CN102299386A (en) * 2011-08-08 2011-12-28 能一郎科技股份有限公司 Appearance glue filling method for soft package lithium ion power batteries
CN203540808U (en) * 2013-11-01 2014-04-16 厦门玖田自动化设备有限公司 Dual-component automatic glue-pouring machine
CN103682462A (en) * 2013-12-31 2014-03-26 深圳市格瑞普电池有限公司 Filling integrated lithium ion battery pack and preparation method and die thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108075167A (en) * 2016-11-16 2018-05-25 奥动新能源汽车科技有限公司 The production system of power battery

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