CN105826070A - Copper wrapped line system for producing and machining transformer frameworks - Google Patents

Copper wrapped line system for producing and machining transformer frameworks Download PDF

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Publication number
CN105826070A
CN105826070A CN201510931271.3A CN201510931271A CN105826070A CN 105826070 A CN105826070 A CN 105826070A CN 201510931271 A CN201510931271 A CN 201510931271A CN 105826070 A CN105826070 A CN 105826070A
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CN
China
Prior art keywords
broken string
fixed
mentioned
blanking rack
transformer framework
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Pending
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CN201510931271.3A
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Chinese (zh)
Inventor
甘立豹
范德军
郭晓
高红
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Hefei Phoenix Electronics Technology Co Ltd
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Hefei Phoenix Electronics Technology Co Ltd
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Priority to CN201510931271.3A priority Critical patent/CN105826070A/en
Publication of CN105826070A publication Critical patent/CN105826070A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a copper wrapped line system for producing and machining transformer frameworks. The copper wrapped line system comprises a winding device, a line breaking device and a feeding and blanking device, wherein the winding device comprises a winding fixed plate, a plurality of winding rollers, a plurality of fixed seats and a plurality of sleeves; the line breaking device comprises a winding fixed plate, a plurality of line breaking seats, a line breaking column and an end cap; the feeding and blanking device comprises a blanking plate, a plurality of blanking frames, a plurality of blanking fixed seats and a plurality of sliding slopes. The system has the benefits that copper line winding operation of the transformer framework is accomplished through complete mechanization operation, the copper line winding effect is good, the production efficiency is high, the operation is accurate, the quality of finished transformer frameworks is good, meanwhile efficient operation saves time and material costs, the benefit is good, and the system is suitable for promotion and application.

Description

Production and processing transformer framework around communication systems
Technical field
The present invention relates to a kind of production and processing transformer framework around communication systems, be mainly used in the apparatus field of transformer production.
Background technology
Magnetic core (or iron core) model that skeleton is typically used by transformator is classified, there are the models such as EI, EE, EF, EPC, ER, RM, PQ, UU, and each model can be made a distinction by magnetic core (or iron core) size, model as not of uniform size in EE5, EE8, EE13, EE19 etc..Skeleton is divided into by shape: vertical and horizontal two kinds;High frequency skeleton and two kinds of low frequency skeleton it is divided into again by the operating frequency of transformator, here the frequency said, do not imply that the number of times of use, and refer to the most periodically variable number of times of transformator, unit is hertz (Hz), it is called for short conspicuous, also commonly uses kilohertz (kHz) or megahertz (MHz) or GHz does unit;Press the stitch character of use of skeleton, be divided into again direct insertion skeleton (DIP) and two kinds of SMD skeleton (SMD).And being wound around for the copper cash of transformer framework is one of the key link of transformer production, the equipment being therefore wound around about the copper cash of transformer framework is extremely important.
Summary of the invention
The technical problem to be solved in the present invention be to provide a kind of production and processing transformer framework around communication systems, high efficiency complete transformer framework copper cash be wound around.
The present invention is achieved through the following technical solutions.
A kind of production and processing transformer framework around communication systems, including Winder, break wire device, handling equipment;
Above-mentioned Winder includes around thread fixing plate, multiple coiling rod, multiple fixing seat, multiple sleeve, above-mentioned frame is set around thread fixing plate, multiple above-mentioned fixing seats are set in qually spaced in above-mentioned around thread fixing plate, multiple set jacket casings are fixed on above-mentioned fixing seat, multiple above-mentioned coiling rods are through above-mentioned around thread fixing plate and be sleeved in above-mentioned sleeve, the front end of above-mentioned coiling rod is provided with the square inserted block for assigning transformer framework, and above-mentioned coiling rod is horizontally disposed with and forwards stretches out;
Above-mentioned break wire device includes the fixed plate that breaks, multiple broken string seats, broken string post, head cap, above-mentioned multiple broken string seat vertically and is equidistantly fixed on above-mentioned broken string fixed plate, above-mentioned broken string post is inserted vertically into above-mentioned broken string seat top and the first half stretches out and moved up and down by air cylinder driven, above-mentioned broken string seat top is provided with the breaking being vertically arranged, above-mentioned head cap is fixed on above-mentioned broken string column top, a groove that can accommodate copper cash it is provided with bottom it, and the cutter groove matched with above-mentioned breaking it is provided with in side, bottom, above-mentioned broken string fixed plate can rearward overturn, each above-mentioned broken string seat is positioned at by each above-mentioned coiling rod;
Above-mentioned handling equipment includes blanking plate, multiple blanking rack, multiple blanking rack fix seat, multiple landslides, above-mentioned blanking plate is horizontally disposed with and is positioned at below above-mentioned coiling rod, and can move up and down left and right, above-mentioned blanking rack is fixed seat bottom portion and is fixed on above-mentioned blanking plate, end face fixes above-mentioned blanking rack, multiple above-mentioned blanking rack are fixed seat by above-mentioned blanking rack and are equidistantly fixed on above-mentioned blanking plate, above-mentioned blanking rack is framework, can accommodate inside it and treat the transformer framework around copper cash, and above-mentioned blanking rack outer face opening can pass through transformer framework, also form opening between adjacent above-mentioned blanking rack and can pass through transformer framework, multiple above-mentioned landslides are fixed between adjacent above-mentioned blanking rack, and come down and opening is the most downward-sloping.
Further, above-mentioned sleeve lining is provided with at least two circle inner groovies, is provided with continuous print ball in above-mentioned inner groovy, and above-mentioned ball is slidably matched with above-mentioned coiling rod.
Further, four sides of above-mentioned inserted block are provided with spring, and the spring of four sides is fixedly installed blade.
Further, the two ends of above-mentioned blanking rack composition opening are provided with T-shaped block.
Beneficial effects of the present invention:
Operated the copper cash winding work of transformer framework with complete mechanicalization, copper cash winding effect is preferable, and production efficiency is high, action is accurate, and the transformer framework quality of finished product is preferable, and the most high efficiency operation saves time material cost, benefit is preferable, is suitable for promoting the use of.
Accompanying drawing explanation
Fig. 1 be the equipment processed for transformer production of the present invention face structural representation;
Fig. 2 is the side cutaway view that the present invention turns over bar;
Fig. 3 is the side cutaway view of Winder of the present invention;
Fig. 4 be the present invention break seat, broken string post, the front elevational schematic of head cap;
Fig. 5 be the present invention break seat, broken string post, the test schematic diagram of head cap;
Fig. 6 is the schematic top plan view of handling equipment of the present invention;
Fig. 7 is the schematic top plan view of wire-sending device of the present invention;
Fig. 8 is the schematic side view of adjustable plate of the present invention, screw rod;
Fig. 9 is the schematic rear view of wire storage device of the present invention;
Figure 10 is the side schematic view of pull box of the present invention.
Detailed description of the invention
Below according to drawings and Examples, the present invention is described in further detail.With reference to Fig. 1-Figure 10, the present invention, production and processing transformer framework around communication systems, including Winder, break wire device, handling equipment.
Above-mentioned Winder includes around thread fixing plate 2-1, multiple coiling rod 2-2, multiple fixing seat 2-3, multiple sleeve 2-4, above-mentioned it is arranged on frame 1 around thread fixing plate 2-1, multiple above-mentioned fixing seat 2-3 are set in qually spaced in above-mentioned around thread fixing plate 2-1, multiple sleeve 2-4 set is fixed on above-mentioned fixing seat 2-3, multiple above-mentioned coiling rod 2-2 are through above-mentioned around thread fixing plate 2-1 and be sleeved in above-mentioned sleeve 2-4, the front end of above-mentioned coiling rod 2-2 is provided with the square inserted block 2-5 for assigning transformer framework, above-mentioned coiling rod 2-2 and is horizontally disposed with and forwards stretches out.
Further, above-mentioned sleeve 2-4 inwall is provided with at least two circle inner groovies, is provided with continuous print ball 2-6, above-mentioned ball 2-6 and is slidably matched with above-mentioned coiling rod 2-2 in above-mentioned inner groovy.
Further, four sides of above-mentioned inserted block 2-5 are provided with spring 2-8, and the spring 2-8 of four sides is fixedly installed blade 2-7.
Coiling rod be by quickly rotated the transformer framework that is enclosed within inserted block around copper cash, in its sleeve being set with, groove and ball are set, there are two effects, the first is slidably matched the frictionally damage decreased between sleeve and coiling rod, is second to serve to avoid coiling rod that is too fast due to rotating speed and that occur to offset the phenomenon laterally collected together.Spring that four sides of inserted block are arranged and blade make coiling rod in high-speed rotation relative rotation axi and rotate, i.e. play cushioning effect, the less damage of coiling.
Above-mentioned break wire device includes fixed plate 3-1 that breaks, multiple broken string seat 3-2, broken string post 3-3, head cap 3-4, above-mentioned multiple broken string seat 3-2 vertically and is equidistantly fixed on above-mentioned broken string fixed plate 3-1, above-mentioned broken string post 3-3 is inserted vertically into above-mentioned broken string seat 3-2 top and the first half stretches out and moved up and down by air cylinder driven, above-mentioned broken string seat 3-2 top is provided with the breaking 3-5 being vertically arranged, above-mentioned head cap 3-4 is fixed on above-mentioned broken string post 3-3 top, a groove 3-7 that can accommodate copper cash it is provided with bottom it, and the cutter groove 3-6 matched with above-mentioned breaking 3-5 it is provided with in side, bottom, above-mentioned broken string fixed plate 3-1 can rearward overturn, each above-mentioned broken string seat 3-2 is positioned at by each above-mentioned coiling rod 2-2.
Break wire device has mainly played being cut off by copper cash after copper cash works of task, is introduced by the groove bottom head cap by copper cash, then drives cylinder that broken string post is pressed down against, and copper cash is cut off in cutter groove by breaking.
nullAbove-mentioned handling equipment includes blanking plate 4-1、Multiple blanking rack 4-2、Multiple blanking rack fix seat 4-3、Multiple landslide 4-4,Above-mentioned blanking plate 4-1 is horizontally disposed with and is positioned at below above-mentioned coiling rod 2-2,And can move up and down left and right,Above-mentioned blanking rack is fixed and is fixed on above-mentioned blanking plate 4-1 bottom seat 4-3,End face fixes above-mentioned blanking rack 4-2,Multiple above-mentioned blanking rack 4-2 are fixed seat by above-mentioned blanking rack 4-2 and are equidistantly fixed on above-mentioned blanking plate 4-1,Above-mentioned blanking rack 4-2 is framework,Can accommodate inside it and treat the transformer framework around copper cash,And above-mentioned blanking rack 4-2 outer face opening can pass through transformer framework,Also form opening between adjacent above-mentioned blanking rack 4-2 and can pass through transformer framework,Multiple above-mentioned landslide 4-4 are fixed between adjacent above-mentioned blanking rack 4-2,And the 4-4 opening again that comes down is the most downward-sloping.
Further, the two ends of above-mentioned blanking rack 4-2 composition opening are provided with T-shaped block 4-5.
Complete once after copper cash works, need to remove the transformer framework of completion, and by added for transformer framework to be processed, therefore there is the blanking rack of two T-shaped blocks first pass through blanking plate and move the transformer framework back lower place to completion, then go up to identical height and readvance, transformer framework shelves will go out T-shaped block working region and the opening between adjacent blanking rack goes out and falls into recycling blanking plate along landslide, blanking plate transverse shifting simultaneously, make blanking rack alignment work position, retreat again and transformer framework to be processed in blanking rack is put, decline the most again.
Production and processing transformer framework of the present invention around communication systems, the copper cash winding work of transformer framework has been operated with complete mechanicalization, copper cash winding effect is preferable, production efficiency is high, action is accurate, and the transformer framework quality of finished product is preferable, and the most high efficiency operation saves time material cost, benefit is preferable, is suitable for promoting the use of.
Above-described embodiment only for technology design and the feature of the present invention are described, its object is to allow the personage being familiar with this art will appreciate that present invention and to be carried out, can not limit the scope of the invention with this.All equivalence changes made according to spirit of the invention or modification, all should contain within the scope of the present invention.

Claims (4)

1. a production and processing transformer framework around communication systems, it is characterised in that include Winder, break wire device, handling equipment;
Described Winder includes around thread fixing plate, multiple coiling rod, multiple fixing seat, multiple sleeve, described frame is set around thread fixing plate, multiple described fixing seats are set in qually spaced in described around thread fixing plate, multiple set jacket casings are fixed on described fixing seat, multiple described coiling rods are through described around thread fixing plate and be sleeved in described sleeve, the front end of described coiling rod is provided with the square inserted block for assigning transformer framework, and described coiling rod is horizontally disposed with and forwards stretches out;
Described break wire device includes the fixed plate that breaks, multiple broken string seats, broken string post, head cap, the plurality of broken string seat vertically and is equidistantly fixed on described broken string fixed plate, described broken string post is inserted vertically into described broken string seat top and the first half stretches out and moved up and down by air cylinder driven, described broken string seat top is provided with the breaking being vertically arranged, described head cap is fixed on described broken string column top, a groove that can accommodate copper cash it is provided with bottom it, and the cutter groove matched with described breaking it is provided with in side, bottom, described broken string fixed plate can rearward overturn, each described broken string seat is positioned at by each described coiling rod;
Described handling equipment includes blanking plate, multiple blanking rack, multiple blanking rack fix seat, multiple landslides, described blanking plate is horizontally disposed with and is positioned at below described coiling rod, and can move up and down left and right, described blanking rack is fixed seat bottom portion and is fixed on described blanking plate, end face fixes described blanking rack, multiple described blanking rack are fixed seat by described blanking rack and are equidistantly fixed on described blanking plate, described blanking rack is framework, can accommodate inside it and treat the transformer framework around copper cash, and described blanking rack outer face opening can pass through transformer framework, also form opening between adjacent described blanking rack and can pass through transformer framework, multiple described landslides are fixed between adjacent described blanking rack, and come down and opening is the most downward-sloping.
Production and processing transformer framework the most according to claim 1 around communication systems, it is characterised in that described sleeve lining be provided with at least two circle inner groovies, be provided with continuous print ball in described inner groovy, described ball is slidably matched with described coiling rod.
Production and processing transformer framework the most according to claim 1 around communication systems, it is characterised in that four sides of described inserted block are provided with spring, and the spring of four sides is fixedly installed blade.
Production and processing transformer framework the most according to claim 1 around communication systems, it is characterised in that described blanking rack constitute opening two ends be provided with T-shaped block.
CN201510931271.3A 2015-12-10 2015-12-10 Copper wrapped line system for producing and machining transformer frameworks Pending CN105826070A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510931271.3A CN105826070A (en) 2015-12-10 2015-12-10 Copper wrapped line system for producing and machining transformer frameworks

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510931271.3A CN105826070A (en) 2015-12-10 2015-12-10 Copper wrapped line system for producing and machining transformer frameworks

Publications (1)

Publication Number Publication Date
CN105826070A true CN105826070A (en) 2016-08-03

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510931271.3A Pending CN105826070A (en) 2015-12-10 2015-12-10 Copper wrapped line system for producing and machining transformer frameworks

Country Status (1)

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CN (1) CN105826070A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3682807B2 (en) * 1996-08-13 2005-08-17 信越化学工業株式会社 Permanent magnet magnetic circuit for axial magnetic field generation
CN201015099Y (en) * 2006-12-30 2008-01-30 厦门精合电气自动化有限公司 Multihead full-automatic coiling machine for coiling framework coil
CN202210466U (en) * 2011-07-27 2012-05-02 安徽鑫光照明电子有限公司 Positioning mechanism for transformer coil winding machine
CN203313014U (en) * 2013-07-12 2013-11-27 梁文光 Wire hooking device of winding machine
CN203386609U (en) * 2013-06-28 2014-01-08 福建省汀州龙数码电子有限公司 Feeding and blanking jig for winding machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3682807B2 (en) * 1996-08-13 2005-08-17 信越化学工業株式会社 Permanent magnet magnetic circuit for axial magnetic field generation
CN201015099Y (en) * 2006-12-30 2008-01-30 厦门精合电气自动化有限公司 Multihead full-automatic coiling machine for coiling framework coil
CN202210466U (en) * 2011-07-27 2012-05-02 安徽鑫光照明电子有限公司 Positioning mechanism for transformer coil winding machine
CN203386609U (en) * 2013-06-28 2014-01-08 福建省汀州龙数码电子有限公司 Feeding and blanking jig for winding machine
CN203313014U (en) * 2013-07-12 2013-11-27 梁文光 Wire hooking device of winding machine

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Application publication date: 20160803

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