CN105822795A - Inclined trough type 2D electro-hydraulic high-speed switching valve with variable transmission ratio transmission mechanism - Google Patents
Inclined trough type 2D electro-hydraulic high-speed switching valve with variable transmission ratio transmission mechanism Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/065—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members
- F16K11/07—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0603—Multiple-way valves
- F16K31/061—Sliding valves
- F16K31/0613—Sliding valves with cylindrical slides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
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Abstract
Description
技术领域technical field
本发明涉及一种开关阀,尤其涉及带变传动比传动机构的斜槽型2D电液高速开关阀。The invention relates to an on-off valve, in particular to a chute type 2D electro-hydraulic high-speed on-off valve with a variable transmission ratio transmission mechanism.
背景技术Background technique
高速开关阀已成为电液数字控制技术发展的重要方向,广泛应用于航空航天领域、液压锁紧、工程机械以及军事等用途中。近年来,高速开关阀作为电液数字控制技术的一个重要部分,以及作为实现电液数字控制的关键元件,对其提出了更高的要求,即必须具有耐高压、响应速度快、流量大、密封性能好等优点。High-speed switching valves have become an important direction for the development of electro-hydraulic digital control technology, and are widely used in aerospace, hydraulic locking, engineering machinery, and military applications. In recent years, as an important part of electro-hydraulic digital control technology and as a key component to realize electro-hydraulic digital control, high-speed switching valves have put forward higher requirements, that is, they must have high pressure resistance, fast response, large flow, Good sealing performance and other advantages.
目前,高速开关阀常采用球阀式、滑阀式及锥阀式阀芯结构形式。球阀式阀芯结构简单、工艺性能好、动作比较灵敏、行程短且动态性能较好,但阀芯易受液动力影响,只能做成小通径阀。滑阀式阀芯易获得液动力补偿和液压平衡,但阀芯行程短、响应慢、加工工艺及装配精度低、密封性能差,只能在一些对流量、压力以及密封性能要求低的场合下选用。锥阀式阀芯较两者相比,可以克服滑阀式阀芯行程短泄漏量大等问题,也可以克服球阀式阀芯的液动力不平衡等问题,且具有响应速度快、通油能力强、密封性能好、抗污染能力强等特点。但运用在高压、高频响等特殊环境中时对此类阀而言,既要保证可靠的密封性能又要保证阀芯不被卡死,对加工精度要求极高,加工工艺难度大,制造成本高,不利于此类阀的广泛应用。At present, high-speed switching valves often adopt ball valve, slide valve and cone valve core structures. The ball valve spool has simple structure, good process performance, relatively sensitive action, short stroke and good dynamic performance, but the spool is easily affected by hydraulic power and can only be made into a small-diameter valve. The slide valve spool is easy to obtain hydraulic power compensation and hydraulic balance, but the spool stroke is short, the response is slow, the processing technology and assembly precision are low, and the sealing performance is poor. It can only be used in some occasions that require low flow, pressure and sealing performance. Choose. Compared with the two, the cone valve spool can overcome the problems of short stroke and large leakage of the spool valve spool, and can also overcome the problems of hydraulic power imbalance of the ball valve spool, and has fast response and oil flow capacity. Strong, good sealing performance, strong anti-pollution ability and so on. However, when used in special environments such as high pressure and high frequency response, for this type of valve, it is necessary to ensure reliable sealing performance and ensure that the valve core is not stuck. The processing accuracy is extremely high, and the processing technology is difficult. The high cost is not conducive to the wide application of this type of valve.
近年来,利用伺服螺旋机构原理工作的2D电液高速开关阀具有阀芯径向转动和轴向移动的双自由度、控制灵活、精度高、频响快、低滞环、泄漏量小、结构简单等优点,目前主要运用在航空航天,导弹等军事领域且多为极端恶劣环境下。当给2D电液高速开关阀的控制器通电时,利用电-机械转换器将电信号转换成机械信号,并传递给机械传动机构,将电-机械转换器输出的驱动力矩放大并带动阀芯转动。但是,对此类阀的阀芯加工难度较大,阀芯上设有的通孔在高压、高振荡下对阀芯的冲击较大,降低了阀芯的刚度,易在通孔处折断;且阀芯尾部的堵头在压力过高情况下易被冲出,造成对阀体整体结构的破坏。且在高压下,阀芯的“卡紧”现象容易导致流量无法上升。In recent years, the 2D electro-hydraulic high-speed switching valve using the principle of the servo screw mechanism has dual degrees of freedom of radial rotation and axial movement of the spool, flexible control, high precision, fast frequency response, low hysteresis, small leakage, and structural Simple and other advantages, it is currently mainly used in military fields such as aerospace and missiles, and most of them are in extremely harsh environments. When the controller of the 2D electro-hydraulic high-speed switching valve is energized, the electrical signal is converted into a mechanical signal by the electro-mechanical converter, and transmitted to the mechanical transmission mechanism to amplify the driving torque output by the electro-mechanical converter and drive the valve core turn. However, it is more difficult to process the spool of this type of valve, and the through hole on the spool has a greater impact on the spool under high pressure and high vibration, which reduces the rigidity of the spool and is easy to break at the through hole; And the plug at the tail of the spool is easily washed out when the pressure is too high, causing damage to the overall structure of the valve body. And under high pressure, the "clamping" phenomenon of the valve core will easily cause the flow rate to fail to increase.
发明内容Contents of the invention
为克服上述问题,本发明提供一种带变传动比传动机构的斜槽型2D电液高速开关阀。In order to overcome the above problems, the present invention provides a chute-type 2D electro-hydraulic high-speed on-off valve with a variable transmission ratio transmission mechanism.
本发明的技术方案是:Technical scheme of the present invention is:
带变传动比传动机构的斜槽型2D电液高速开关阀,包括阀本体、驱动阀本体打开的传动机构和驱动阀本体关闭的零位保持机构;The chute-type 2D electro-hydraulic high-speed on-off valve with a variable transmission ratio transmission mechanism includes a valve body, a transmission mechanism that drives the valve body to open, and a zero position holding mechanism that drives the valve body to close;
阀本体包括由阀体和阀芯构成的伺服螺旋机构,阀芯可转动地设置在阀体内,阀芯从左向右依次设有第一台肩、第二台肩和第三台肩,阀体的左端盖和第一台肩将阀体内腔气密围隔成敏感腔,第一台肩和第二台肩将阀体内腔气密围隔成环绕阀芯的环形出油腔,第二台肩和第三台肩将阀体内腔气密围隔成环绕阀芯的环形进油腔;The valve body includes a servo screw mechanism composed of a valve body and a spool. The spool is rotatably set in the valve body. The spool is provided with a first shoulder, a second shoulder and a third shoulder in turn from left to right. The valve The left end cover of the body and the first shoulder airtightly enclose the inner chamber of the valve into a sensitive chamber, the first shoulder and the second shoulder airtightly enclose the inner chamber of the valve into an annular oil outlet chamber surrounding the valve core, and the second The shoulder and the third shoulder airtightly enclose the inner chamber of the valve into an annular oil inlet chamber surrounding the valve core;
进油腔与阀体上的进油口连通,且进油腔与阀芯通过阀芯上的通油孔连通;第一台肩上分别开有一对轴对称的高压孔和一对轴对称的低压槽,且高压孔和低压槽交替设置,高压孔与阀芯连通,阀体的内壁上设有一对轴对称的斜槽,斜槽的一端与敏感腔连通,斜槽的另一端位于高压孔的运动轨迹和低压槽的运动轨迹上,敏感腔通过通油孔、高压孔和斜槽与进油腔连通;The oil inlet chamber communicates with the oil inlet on the valve body, and the oil inlet chamber communicates with the valve core through the oil hole on the valve core; a pair of axisymmetric high-pressure holes and a pair of axisymmetric high pressure holes are respectively opened on the first shoulder. Low-pressure grooves, and high-pressure holes and low-pressure grooves are arranged alternately. The high-pressure holes communicate with the valve core. A pair of axially symmetrical chute is arranged on the inner wall of the valve body. One end of the chute communicates with the sensitive chamber, and the other end of the chute is located at the high-pressure hole On the track of motion and the track of low pressure groove, the sensitive chamber communicates with the oil inlet chamber through the oil hole, high pressure hole and chute;
敏感腔通过低压槽、斜槽与出油腔连通,且出油腔与阀体上的出油口连通;第二台肩沿轴向的长度大于出油口的直径,以使第二台肩在阀芯位于关闭状态时完全密封出油口,且出油口位于第二台肩的运动轨迹上;The sensitive chamber communicates with the oil outlet chamber through the low-pressure groove and the chute, and the oil outlet chamber communicates with the oil outlet on the valve body; the axial length of the second shoulder is greater than the diameter of the oil outlet, so that the second shoulder When the spool is in the closed state, the oil outlet is completely sealed, and the oil outlet is located on the movement track of the second shoulder;
设置在阀本体右侧的传动机构包括位于正上方的上拨杆和位于正下方的下拨叉,上拨杆的下半部呈椭圆形,下拨叉的上半部是开口向上的U形叉,上拨杆的下半部延伸至下拨叉的U形叉内,转动设备的转动轴与上拨杆固定连接,以驱动上拨杆带动下拨叉转动,且下拨叉的底部与阀芯的右端固定连接,以带动阀芯同步转动;上拨杆的顶部可滑动的设置在水平杆上,且水平杆的一端套设有将上拨杆抵紧在零位的上拨杆复位弹簧,上拨杆复位弹簧将上拨杆倾斜抵紧在下拨叉内;The transmission mechanism arranged on the right side of the valve body includes an upper shift lever located directly above and a lower shift fork located directly below. The lower half of the upper shift rod is oval, and the upper half of the lower shift fork is U-shaped with an upward opening. The lower half of the upper shift lever extends into the U-shaped fork of the lower shift fork, and the rotating shaft of the rotating device is fixedly connected with the upper shift lever to drive the upper shift lever to drive the lower shift fork to rotate, and the bottom of the lower shift fork is connected to the The right end of the spool is fixedly connected to drive the spool to rotate synchronously; the top of the upper lever is slidably set on the horizontal rod, and one end of the horizontal rod is set with an upper lever that presses the upper lever to the zero position for reset Spring, the return spring of the upper shift lever tilts the upper shift lever against the lower shift fork;
阀芯的右端贯穿阀体,且阀体的右侧设有迫使阀体保持零位的零位保持机构,所述零位保持机构包括套设在阀芯上的阀芯复位弹簧,阀芯复位弹簧的一端抵紧在第三台肩的右侧面上,迫使第二台肩位于出油口上方并密封出油口,另一端抵紧在固套在阀芯上的卡簧上。The right end of the spool runs through the valve body, and the right side of the valve body is provided with a zero position holding mechanism that forces the valve body to maintain a zero position. One end of the spring is pressed against the right side of the third shoulder, forcing the second shoulder to be located above the oil outlet and seal the oil outlet, and the other end is pressed against the circlip fixedly sleeved on the spool.
进一步,所述转动设备为旋转电磁铁。Further, the rotating device is a rotating electromagnet.
进一步,所述高压孔的出口端处设有高压槽,高压孔通过高压槽与斜槽连通,且低压槽与高压槽之间的距离与斜槽的宽度相等。Further, a high-pressure groove is provided at the outlet end of the high-pressure hole, and the high-pressure hole communicates with the chute through the high-pressure groove, and the distance between the low-pressure groove and the high-pressure groove is equal to the width of the chute.
进一步,阀体的右侧设有连接座,零位保持机构设置在连接座内,传动机构设置在连接座上方的连接板上,所述连接座通过第一密封圈与阀体气密连接。Further, a connecting seat is provided on the right side of the valve body, the zero position maintaining mechanism is arranged in the connecting seat, the transmission mechanism is arranged on the connecting plate above the connecting seat, and the connecting seat is airtightly connected with the valve body through the first sealing ring.
进一步,阀芯的右端通过第二密封圈与连接座气密连接;左端盖通过第三密封圈与阀体气密连接。Further, the right end of the valve core is airtightly connected to the connecting seat through the second sealing ring; the left end cover is airtightly connected to the valve body through the third sealing ring.
进一步,阀芯复位弹簧的左端通过弹簧座抵紧在第三台肩的右侧面上,且阀芯复位弹簧的右端端通过弹簧垫抵紧在卡簧上,弹簧座和弹簧垫均固定套设在阀芯上。Further, the left end of the valve core return spring is pressed against the right side of the third shoulder through the spring seat, and the right end of the valve core return spring is pressed against the jump ring through the spring pad, and the spring seat and the spring pad are both fixed sleeves. located on the spool.
进一步,上拨杆复位弹簧通过垫片抵紧在上拨杆上,所述垫片可滑动地设置在所述水平杆上。Further, the return spring of the upper driving rod is pressed against the upper driving rod through a gasket, and the gasket is slidably arranged on the horizontal bar.
进一步,如权利要求6所述的带变传动比传动机构的斜槽型2D电液高速开关阀,其特征在于:所述连接座和连接板配有盒盖。Further, the chute-type 2D electro-hydraulic high-speed switch valve with variable transmission ratio transmission mechanism according to claim 6 is characterized in that: the connecting seat and the connecting plate are equipped with a box cover.
进一步,所述旋转电磁铁设置在阀体的上方,并配有保护罩。Further, the rotating electromagnet is arranged above the valve body and equipped with a protective cover.
进一步,所述上拨杆通过第一螺钉夹紧在旋转电磁铁的输出轴上,所述下拨叉通过第二螺钉夹紧在阀芯上。Further, the upper shift lever is clamped on the output shaft of the rotary electromagnet by a first screw, and the lower shift fork is clamped on the valve core by a second screw.
本发明的技术构思为:Technical idea of the present invention is:
为了使2D电液高速开关阀具有大流量、高频响特性,除了要保证电-机械转换器即旋转电磁铁具有快速响应特性外,还应保证伺服螺旋机构的阀芯轴向位移对旋转角位移之间具有快速响应的特性,此外机械传动机构也要满足提供阀芯运转所需的较大驱动力矩。In order to make the 2D electro-hydraulic high-speed switching valve have large flow rate and high-frequency response characteristics, in addition to ensuring that the electro-mechanical converter, that is, the rotating electromagnet has fast response characteristics, it is also necessary to ensure that the axial displacement of the spool of the servo screw mechanism has a large impact on the rotation angle. The displacement has the characteristics of quick response, and in addition, the mechanical transmission mechanism must also meet the large driving torque required for the operation of the spool.
伺服螺旋机构是实现开关阀阀芯转角与轴向直线位移转换的导控结构。阀体内壁左端开有斜槽,斜槽g与敏感腔f相通,阀芯的第一台肩上开有两对轴对称的高压槽1311和低压槽b。高压槽1311和低压槽b均是横截面呈不规则平行四边形状的凹槽,高压槽1311和低压槽b位于斜槽g的两侧,且高压槽1311和低压槽b的距离与斜槽宽相等,以增加面积梯度,满足2D电液高速开关阀大流量,高频响的要求。阀芯可旋转的安装在阀体内,斜槽g的一端与敏感腔f相通,另一端与高压槽1311和低压槽b构成阻力半桥,阻力半桥通过斜槽g控制敏感腔f内的压力。The servo screw mechanism is a guiding and controlling structure that realizes the conversion between the rotation angle of the switch valve spool and the axial linear displacement. There is a chute on the left end of the inner wall of the valve, the chute g communicates with the sensitive chamber f, and two pairs of axisymmetric high-pressure grooves 1311 and low-pressure grooves b are formed on the first shoulder of the valve core. Both the high-pressure groove 1311 and the low-pressure groove b are grooves with an irregular parallelogram shape in cross section. The high-pressure groove 1311 and the low-pressure groove b are located on both sides of the chute g, and the distance between the high-pressure groove 1311 and the low-pressure groove b is equal to the width of the chute. Equal to increase the area gradient to meet the requirements of large flow and high frequency response for 2D electro-hydraulic high-speed switching valves. The spool is rotatably installed in the valve body. One end of the chute g communicates with the sensitive chamber f, and the other end forms a resistance half-bridge with the high-pressure groove 1311 and low-pressure groove b. The resistance half-bridge controls the pressure in the sensitive chamber f through the chute g .
为了保证2D电液高速开关阀具有大流量、高频响的特性,必须保证液压伺服螺旋机构的阀芯轴向位移对旋转角位移能够做出快速响应,液压伺服螺旋机构固有频率取决于阀芯端部敏感腔f体积和阀芯质量,2D电液高速开关阀的结构特点决定了其敏感腔f可以设计的很小,因而其液压固有频率很高,大约104~105Hz。如此高的液压固有频率使得二阶振荡不会影响到阀芯的动态响应,阀芯的轴向运动对输入的转角信号的响应不会造成影响,二阶振荡可简化成惯性环节。In order to ensure that the 2D electro-hydraulic high-speed switching valve has the characteristics of large flow and high frequency response, it is necessary to ensure that the axial displacement of the spool of the hydraulic servo screw mechanism can respond quickly to the rotational angular displacement. The natural frequency of the hydraulic servo screw mechanism depends on the spool The volume of the sensitive chamber f at the end and the mass of the spool, and the structural characteristics of the 2D electro-hydraulic high-speed switching valve determine that the sensitive chamber f can be designed to be small, so its hydraulic natural frequency is very high, about 10 4 ~ 10 5 Hz. With such a high hydraulic natural frequency, the second-order oscillation will not affect the dynamic response of the spool, and the axial movement of the spool will not affect the response to the input rotation angle signal. The second-order oscillation can be simplified into an inertial link.
因液压伺服螺旋机构的固有频率很高,设计的高压槽1311和低压槽b与斜槽采用正遮盖方式,遮盖量0.003~0.007mm,可以保证导控级零位泄漏量很小,提高阀芯转角位移和轴向位移之间的转换精度,并且可以使阀芯轴向刚度很大,有效提高2D电液高速开关阀工作时的可靠性与稳定性。Due to the high natural frequency of the hydraulic servo screw mechanism, the designed high-pressure groove 1311, low-pressure groove b and inclined groove adopt the positive covering method, and the covering amount is 0.003-0.007mm, which can ensure that the zero leakage of the pilot and control stage is very small, and the valve core can be improved. The conversion accuracy between angular displacement and axial displacement can make the axial stiffness of the valve core very large, effectively improving the reliability and stability of the 2D electro-hydraulic high-speed switching valve.
斜槽型液压伺服螺旋机构具有很高的自清洁能力。只要高压槽1311和低压槽b与斜槽构成的平行四边形区域的一面被阻塞,那么阀芯的力平衡就会被破坏,阀芯便进行轴向运动,在运动过程中阻塞面积增加,可以有效的清除障碍物,抗污染能力强。The chute-type hydraulic servo screw mechanism has a high self-cleaning ability. As long as one side of the parallelogram area formed by the high-pressure groove 1311, the low-pressure groove b and the inclined groove is blocked, the force balance of the valve core will be destroyed, and the valve core will move axially, and the blocking area will increase during the movement, which can effectively Clear obstacles, strong anti-pollution ability.
为了提高本发明的响应速度,必须提高驱动阀芯转动的驱动力矩。设计的传动机构可使阀芯开始工作时获得无穷大的驱动力矩。设计的拨叉拨杆之间的传动比是无穷大,旋转电磁铁通电后输出力矩,通过拨叉拨杆传动机构将驱动力矩放大无穷倍并驱动阀芯快速径向旋转和轴向移动,以克服液压卡紧力,提高阀的抗污染能力,降低阀芯加工精度。此传动机构同样可适用于三位四通2D电液高速开关阀。In order to improve the response speed of the present invention, it is necessary to increase the driving torque for driving the spool to rotate. The designed transmission mechanism can obtain infinite driving torque when the spool starts to work. The transmission ratio between the designed forks and levers is infinite. After the rotating electromagnet is energized, the torque is output. The driving torque is amplified infinitely through the transmission mechanism of the forks and levers, and the valve core is driven to rapidly rotate radially and move axially to overcome Hydraulic clamping force improves the anti-pollution ability of the valve and reduces the machining accuracy of the valve core. This transmission mechanism is also applicable to the three-position four-way 2D electro-hydraulic high-speed switching valve.
本发明的有益效果是:The beneficial effects of the present invention are:
1、采用了斜槽型液压伺服螺旋机构,用不规则平行四边形的高压槽和低压槽以增大面积梯度,响应速度快、且加工简单;1. The chute-type hydraulic servo screw mechanism is adopted, and the irregular parallelogram high-pressure groove and low-pressure groove are used to increase the area gradient, and the response speed is fast and the processing is simple;
2、采用变传动比的传动机构,有效放大阀芯的驱动力矩,以克服阀芯处的液压卡紧力,同时降低对电-机械转换器的输入力矩要求;2. The transmission mechanism with variable transmission ratio is adopted to effectively amplify the driving torque of the spool to overcome the hydraulic clamping force at the spool, and at the same time reduce the input torque requirements for the electro-mechanical converter;
3、频响快,动态性能好;3. Fast frequency response and good dynamic performance;
4、零位保持机构转动惯量小、零位导控泄漏量小,精度高;4. The moment of inertia of the zero position holding mechanism is small, the leakage of the zero position control is small, and the precision is high;
5、结构简单,加工成本低;5. Simple structure and low processing cost;
6、对油液过滤精度要求低,抗污染能力强。6. Low requirements on oil filtration precision and strong anti-pollution ability.
附图说明Description of drawings
图1为本发明的结构原理示意图。Fig. 1 is a schematic diagram of the structure principle of the present invention.
图2为高压槽和低压槽的放大示意图。Figure 2 is an enlarged schematic view of the high-pressure tank and the low-pressure tank.
图3为阀芯的结构示意图。Figure 3 is a schematic structural view of the valve core.
图4为伺服螺旋机构原理示意图。Figure 4 is a schematic diagram of the principle of the servo screw mechanism.
图5为图4中E-E向剖视图。Fig. 5 is a sectional view along E-E in Fig. 4 .
图6为传动机构结构示意图。Fig. 6 is a structural schematic diagram of the transmission mechanism.
具体实施方式detailed description
如图所示,带变传动比传动机构的斜槽型2D电液高速开关阀,包括阀本体、驱动阀本体打开的传动机构和驱动阀本体关闭的零位保持机构;As shown in the figure, the chute-type 2D electro-hydraulic high-speed switch valve with variable transmission ratio transmission mechanism includes the valve body, the transmission mechanism that drives the valve body to open, and the zero position holding mechanism that drives the valve body to close;
阀本体包括由阀体22和阀芯13构成的伺服螺旋机构,阀芯13可转动地设置在阀体22内,阀芯13从左向右依次设有第一台肩131、第二台肩132和第三台肩133,阀体22的左端盖24和第一台肩131将阀体22内腔气密围隔成敏感腔f,第一台肩131和第二台肩132将阀体22内腔气密围隔成环绕阀芯13的环形出油腔m,第二台肩132和第三台肩133将阀体22内腔气密围隔成环绕阀芯13的环形进油腔n;The valve body includes a servo screw mechanism composed of a valve body 22 and a valve core 13. The valve core 13 is rotatably arranged in the valve body 22. The valve core 13 is provided with a first shoulder 131 and a second shoulder in turn from left to right. 132 and the third shoulder 133, the left end cover 24 and the first shoulder 131 of the valve body 22 airtightly enclose the inner cavity of the valve body 22 into a sensitive cavity f, and the first shoulder 131 and the second shoulder 132 seal the valve body 22. The inner chamber of the valve body 22 is airtightly enclosed to form an annular oil outlet chamber m surrounding the spool 13. The second shoulder 132 and the third shoulder 133 enclose the inner chamber of the valve body 22 airtightly to form an annular oil inlet chamber surrounding the spool 13. n;
进油腔n与阀体22上的进油口P连通,且进油腔n与阀芯13通过阀芯13上的通油孔c连通;第一台肩131上分别开有一对轴对称的高压孔a和一对轴对称的低压槽b,且高压孔和低压槽交替设置,高压孔a与阀芯13连通,阀体22的内壁上设有一对轴对称的斜槽g,斜槽g的一端与敏感腔f连通,斜槽g的另一端位于高压孔a的运动轨迹和低压槽b的运动轨迹上,敏感腔f通过通油孔c、高压孔a和斜槽g与进油腔n连通;The oil inlet chamber n communicates with the oil inlet P on the valve body 22, and the oil inlet chamber n communicates with the valve core 13 through the oil hole c on the valve core 13; a pair of axially symmetrical The high-pressure hole a and a pair of axisymmetric low-pressure grooves b, and the high-pressure holes and low-pressure grooves are arranged alternately, the high-pressure hole a communicates with the valve core 13, and a pair of axisymmetric chute g is provided on the inner wall of the valve body 22, the chute g One end of the chute communicates with the sensitive chamber f, the other end of the chute g is located on the trajectory of the high-pressure hole a and the trajectory of the low-pressure groove b, and the sensitive chamber f connects with the oil inlet chamber through the oil hole c, the high-pressure hole a and the chute g n connected;
敏感腔f通过低压槽b、斜槽g与出油腔m连通,且出油腔m与阀体22上的出油口A连通;第二台肩132沿轴向的长度大于出油口A的直径,以使第二台肩132在阀芯13位于关闭状态时完全密封出油口A,且出油口A位于第二台肩132的运动轨迹上;The sensitive chamber f communicates with the oil outlet chamber m through the low-pressure groove b and the chute g, and the oil outlet chamber m communicates with the oil outlet A on the valve body 22; the length of the second shoulder 132 in the axial direction is greater than that of the oil outlet A so that the second shoulder 132 completely seals the oil outlet A when the spool 13 is in the closed state, and the oil outlet A is located on the movement track of the second shoulder 132;
设置在阀本体右侧的传动机构包括位于正上方的上拨杆10和位于正下方的下拨叉12,上拨杆10的下半部呈椭圆形,下拨叉12的上半部是开口向上的U形叉,上拨杆10的下半部延伸至下拨叉12的U形叉内,转动设备的转动轴与上拨杆10固定连接,以驱动上拨杆10带动下拨叉12转动,且下拨叉12的底部与阀芯13的右端固定连接,以带动阀芯13同步转动;上拨杆10的顶部可滑动的设置在水平杆2上,且水平杆2的一端套设有将上拨杆10抵紧在零位的上拨杆复位弹簧5,上拨杆复位弹簧5将上拨杆10倾斜抵紧在下拨叉12内;The transmission mechanism arranged on the right side of the valve body includes an upper shift lever 10 directly above and a lower shift fork 12 directly below, the lower half of the upper shift lever 10 is oval, and the upper half of the lower shift fork 12 is an opening Upward U-shaped fork, the lower half of the upper shift lever 10 extends into the U-shaped fork of the lower shift fork 12, and the rotating shaft of the rotating device is fixedly connected with the upper shift lever 10 to drive the upper shift lever 10 to drive the lower shift fork 12 Rotate, and the bottom of the lower shift fork 12 is fixedly connected with the right end of the valve core 13 to drive the valve core 13 to rotate synchronously; the top of the upper shift lever 10 is slidably arranged on the horizontal rod 2, and one end of the horizontal rod 2 There is an upper lever return spring 5 that presses the upper lever 10 to the zero position, and the upper lever return spring 5 tilts the upper lever 10 against the lower fork 12;
阀芯12的右端贯穿阀体22,且阀体22的右侧设有迫使阀体22保持零位的零位保持机构,所述零位保持机构包括套设在阀芯12上的阀芯复位弹簧19,阀芯复位弹簧19的一端抵紧在第三台肩133的右侧面上,迫使第二台肩132位于出油口A上方并密封出油口A,另一端抵紧在固套在阀芯13上的卡簧17上。The right end of the valve core 12 runs through the valve body 22, and the right side of the valve body 22 is provided with a zero position holding mechanism that forces the valve body 22 to maintain a zero position. Spring 19, one end of the spool return spring 19 is pressed against the right side of the third shoulder 133, forcing the second shoulder 132 to be located above the oil outlet A and seal the oil outlet A, and the other end is pressed against the solid sleeve On the snap ring 17 on the spool 13.
所述转动设备为旋转电磁铁9。The rotating device is a rotating electromagnet 9 .
所述高压孔a的出口端处设有高压槽1312,高压孔a通过高压槽与斜槽连通,且低压槽1311与高压槽112之间的距离与斜槽g的宽度相等。A high-pressure groove 1312 is provided at the outlet end of the high-pressure hole a, and the high-pressure hole a communicates with the chute through the high-pressure groove, and the distance between the low-pressure groove 1311 and the high-pressure groove 112 is equal to the width of the chute g.
阀体22的右侧设有连接座,零位保持机构设置在连接座内,传动机构设置在连接座上方的连接板1上,所述连接座通过第一密封圈21与阀体22气密连接,The right side of the valve body 22 is provided with a connecting seat, the zero position holding mechanism is arranged in the connecting seat, and the transmission mechanism is arranged on the connecting plate 1 above the connecting seat, and the connecting seat is airtight with the valve body 22 through the first sealing ring 21 connect,
阀芯13的右端通过第二密封圈16与连接座气密连接。The right end of the valve core 13 is airtightly connected with the connecting seat through the second sealing ring 16 .
阀芯复位弹簧19的左端通过弹簧座20抵紧在第三台肩133的右侧面上,且阀芯复位弹簧19的右端端通过弹簧垫18抵紧在卡簧17上,弹簧座20和弹簧垫18均固定套设在阀芯13上。The left end of the spool return spring 19 is pressed against the right side of the third shoulder 133 by the spring seat 20, and the right end of the spool return spring 19 is pressed against the jump ring 17 by the spring pad 18, the spring seat 20 and The spring pads 18 are fixedly sleeved on the valve core 13 .
上拨杆复位弹簧5通过垫片4抵紧在上拨杆10上,所述垫片4可滑动地设置在所述水平杆2上。The return spring 5 of the upper driving rod is pressed against the upper driving rod 10 through the gasket 4 , and the gasket 4 is slidably arranged on the horizontal bar 2 .
左端盖24通过第三密封圈23与阀体22气密连接。The left end cover 24 is airtightly connected with the valve body 22 through the third sealing ring 23 .
所述连接座和连接板配有盒盖11。Described connecting seat and connecting plate are equipped with box cover 11.
所述旋转电磁铁9设置在阀体22的上方,并配有保护罩26。The rotating electromagnet 9 is arranged above the valve body 22 and equipped with a protective cover 26 .
所述上拨杆10通过第一螺钉8夹紧在旋转电磁铁9的输出轴上,所述下拨叉12通过第二螺钉14夹紧在阀芯13上。The upper shift lever 10 is clamped on the output shaft of the rotary electromagnet 9 by the first screw 8 , and the lower shift fork 12 is clamped on the valve core 13 by the second screw 14 .
旋转电磁铁9与控制器相连。Rotating electromagnet 9 links to each other with controller.
所述旋转电磁铁9作为本发明的电-机械转换器,位于阀体22上方,并通过第一螺钉28与连接板1相连接,保护罩26通过第二螺钉27与连接板1相连,同时盒盖11通过第三螺钉3又连接到保护罩26上,水平杆2的支架7通过第三螺钉6固定在连接板1上,左端盖24通过第四螺钉25固定在阀体22上。The rotating electromagnet 9, as the electro-mechanical converter of the present invention, is located above the valve body 22, and is connected with the connecting plate 1 by the first screw 28, and the protective cover 26 is connected with the connecting plate 1 by the second screw 27, and simultaneously The lid 11 is connected to the protective cover 26 by the third screw 3, the support 7 of the horizontal bar 2 is fixed on the connecting plate 1 by the third screw 6, and the left end cover 24 is fixed on the valve body 22 by the fourth screw 25.
(1)伺服螺旋机构:(1) Servo screw mechanism:
伺服螺旋机构是实现开关阀阀芯转角与轴向直线位移转换的导控机构,其包括阀体22和阀芯13,阀芯13、阀体22和左端盖24配合构成敏感腔f,高压槽1311和低压槽b的横截面呈不规则平行四边形,高压槽1311和低压槽b分别位于斜槽的两侧,且高压槽1311和低压槽b之间的距离与斜槽g的宽度相等,以增加面积梯度,降低加工工艺难度,实现满足2D电液高速开关阀大流量,频响快的要求。斜槽g的一端与敏感腔f相通,另一端与高压槽1311和低压槽b构成阻力半桥,阻力半桥通过斜槽g控制敏感腔f内的压力。The servo screw mechanism is a guide and control mechanism to realize the conversion between the rotation angle of the switch valve spool and the axial linear displacement. It includes the valve body 22 and the spool 13. The cross section of 1311 and low-pressure groove b is an irregular parallelogram, the high-pressure groove 1311 and the low-pressure groove b are respectively located on both sides of the chute, and the distance between the high-pressure groove 1311 and the low-pressure groove b is equal to the width of the chute g, so that Increase the area gradient, reduce the difficulty of processing technology, and meet the requirements of 2D electro-hydraulic high-speed switching valve with large flow rate and fast frequency response. One end of the chute g communicates with the sensitive chamber f, and the other end forms a resistance half-bridge with the high-pressure groove 1311 and the low-pressure groove b, and the resistance half-bridge controls the pressure in the sensitive chamber f through the chute g.
当阀芯13位于零位时(即本发明位于关闭状态时),第二台肩132的侧面完全密封出油口A,斜槽g的一端同时覆盖高压槽1311和低压槽b,且两者的覆盖面积相等,斜槽g的另一端与敏感腔f连通。When the spool 13 was at the zero position (that is, when the present invention was in the closed state), the side of the second shoulder 132 completely sealed the oil outlet A, and one end of the chute g covered the high-pressure groove 1311 and the low-pressure groove b simultaneously, and both The coverage area is equal, and the other end of the chute g communicates with the sensitive chamber f.
油液经进油口P进入进油腔n内,进油腔n内的压力为p1,进油腔n内的油液经过通油孔c进入阀芯22内,并从高压孔a溢出到高压槽1311内,高压槽1311内的油液经过斜槽g进入敏感腔f内,敏感腔f内的油液经斜槽g进入低压槽b内,并从低压槽b进入出油腔m内,由于出油口A密封,油液不会外流,在静态时若不考虑摩擦力及阀口液动力的影响,高压槽1311、低压槽b与斜槽g分别相交的面积相等,敏感腔f内的压力只有进油腔n内的压力(系统压力)的一半,但设定敏感腔f的横截面是进油腔n的横截面的2倍,则阀芯13分别位于敏感腔f内和进油腔n内的两头的压力相等,阀芯13轴向保持静压平衡,开关阀处于零位状态。The oil enters the oil inlet chamber n through the oil inlet P, the pressure in the oil inlet chamber n is p 1 , the oil in the oil inlet chamber n enters the valve core 22 through the oil hole c, and overflows from the high pressure hole a Into the high-pressure groove 1311, the oil in the high-pressure groove 1311 enters the sensitive chamber f through the chute g, the oil in the sensitive chamber f enters the low-pressure groove b through the chute g, and enters the oil outlet chamber m from the low-pressure groove b Inside, because the oil outlet A is sealed, the oil will not flow out. If the friction force and the influence of the hydraulic power of the valve port are not considered in the static state, the intersecting areas of the high-pressure groove 1311, the low-pressure groove b and the chute g are equal, and the sensitive chamber The pressure in f is only half of the pressure (system pressure) in the oil inlet chamber n, but if the cross section of the sensitive chamber f is set to be twice the cross section of the oil inlet chamber n, the spools 13 are respectively located in the sensitive chamber f It is equal to the pressure at both ends in the oil inlet chamber n, the spool 13 maintains static pressure balance in the axial direction, and the on-off valve is in the zero position state.
若阀芯13转动,则阀芯13上高压槽1311和低压槽b与阀体22上斜槽g的相交面积发生变化,从而引起敏感腔f的压力变化,阀芯13的受力平衡被破坏,随之阀芯13产生轴向运动。If the spool 13 rotates, the intersecting area of the high-pressure groove 1311 and the low-pressure groove b on the spool 13 and the chute g on the valve body 22 will change, thereby causing the pressure in the sensitive chamber f to change, and the force balance of the spool 13 will be destroyed , and then the spool 13 produces axial movement.
如图4所示,当传动机构驱动阀芯13顺时针转动时,高压槽1311与斜槽g相交的面积减小,低压槽b与斜槽g相交的面积增大,引起敏感腔f的压力降低,阀芯13向左运动,则第二台肩132从出油口A上移开,阀门打开,油液流出。若阀芯13继续逆时针转动,高压槽1311与斜槽g的相交面积又逐渐增大,低压槽b与斜槽g的相交面积逐渐减小,直至高压槽1311与斜槽g的相交面积、低压槽b与斜槽g的相交面积再次相等时,阀芯13轴向力平衡,阀芯13停止运动,重新进入平衡状态;反之,当阀芯13逆时针方向旋转时,以上变化过程恰好相反。因此,本发明是具有双运动自由度的两级高速开关阀,阀芯角位移与轴向位移之间是线性关系,本发明利用旋转电磁铁和传动机构驱动阀芯作旋转运动,实现导阀功能,在油液压力差的作用下推动阀芯轴向移动,实现阀口的高速启闭。As shown in Figure 4, when the transmission mechanism drives the spool 13 to rotate clockwise, the intersection area of the high-pressure groove 1311 and the chute g decreases, and the intersection area of the low-pressure groove b and the chute g increases, causing the pressure in the sensitive chamber f Lowering, the spool 13 moves to the left, the second shoulder 132 moves away from the oil outlet A, the valve opens, and the oil flows out. If the spool 13 continues to rotate counterclockwise, the intersecting area of the high-pressure groove 1311 and the chute g gradually increases, and the intersection area of the low-pressure groove b and the chute g gradually decreases until the intersection area of the high-pressure groove 1311 and the chute g, When the intersecting areas of the low-pressure groove b and the chute g are equal again, the axial force of the spool 13 is balanced, the spool 13 stops moving, and enters a balanced state again; on the contrary, when the spool 13 rotates counterclockwise, the above change process is just the opposite . Therefore, the present invention is a two-stage high-speed on-off valve with dual degrees of freedom of movement, and the relationship between the angular displacement and the axial displacement of the spool is linear. The function is to push the valve core to move axially under the action of oil pressure difference, so as to realize the high-speed opening and closing of the valve port.
(2)传动机构(2) transmission mechanism
旋转电磁铁9的转动幅度为21°,旋转电磁铁9带动上拨杆10逆时针转动,则上拨杆10带动下拨叉12和阀芯13顺时针转动,高压槽1311与斜槽g相交的面积减小,低压槽b与斜槽g相交的面积增大,引起敏感腔f的压力降低,阀芯13向左运动,则第二台肩132从出油口A上移开,出油口A畅通,油液流出,从而本发明处于打开状态。The rotation range of the rotary electromagnet 9 is 21°, the rotary electromagnet 9 drives the upper lever 10 to rotate counterclockwise, then the upper lever 10 drives the lower shift fork 12 and the valve core 13 to rotate clockwise, and the high pressure groove 1311 intersects with the chute g The area of the low-pressure groove b and the chute g increases, causing the pressure in the sensitive chamber f to decrease, and the valve core 13 moves to the left, then the second shoulder 132 moves away from the oil outlet A, and the oil outlet Port A is unimpeded, and the oil liquid flows out, thereby the present invention is in open state.
但摩擦力、液动力、油污和阀芯阀体加工精度等都会在阀芯转动的瞬间产生较大的阻力,容易出现液压“卡滞”现象,为了使本发明不出现液压“卡滞”现象,传动机构在启动瞬间必须具有较大的力矩。However, frictional force, hydraulic power, oil pollution and the processing accuracy of the valve core and valve body will generate greater resistance at the moment of the valve core rotation, which is prone to hydraulic "stuck" phenomenon. In order to prevent the hydraulic "stuck" phenomenon from occurring in the present invention , the transmission mechanism must have a larger torque at the moment of starting.
本发明的传动机构可以实现变力矩,上拨杆10的下半部呈椭圆形,以实现变传动比,由于旋转电磁铁9的转动幅度为21°,为了方便装配,以及实现上拨杆10的对称设计,上拨杆10的初始安装位置(即零位状态)偏离上拨杆10与下拨叉12旋转中心连线21°,上拨杆10与下拨叉12之间为线接触配合,且上拨杆10与下拨叉12分别相交于R点和S点,如图5所示。此时,接触点R的法线正好经过上拨杆10的旋转中心,根据“三心定理”,上拨杆10与下拨叉12的相对瞬心重合,传动机构的瞬时传动比为无穷大,下拨叉12对上拨杆10的响应相当于一个冲击响应,输出力矩很大,足以克服液压“卡滞”现象。The transmission mechanism of the present invention can realize variable torque, and the lower half of the upper driving rod 10 is oval to realize variable transmission ratio. Since the rotation range of the rotating electromagnet 9 is 21°, in order to facilitate assembly, and realize the upper driving rod 10 Symmetrical design, the initial installation position of the upper shift lever 10 (i.e. the zero position) deviates from the line connecting the rotation center of the upper shift lever 10 and the lower shift fork 12 by 21°, and the upper shift lever 10 and the lower shift fork 12 are line contact fit , and the upper shift lever 10 and the lower shift fork 12 intersect at point R and point S respectively, as shown in FIG. 5 . At this time, the normal line of the contact point R just passes through the rotation center of the upper shift lever 10. According to the "three-center theorem", the relative instantaneous centers of the upper shift lever 10 and the lower shift fork 12 coincide, and the instantaneous transmission ratio of the transmission mechanism is infinite. The response of the lower shift fork 12 to the upper shift rod 10 is equivalent to an impact response, and the output torque is large enough to overcome the phenomenon of hydraulic "sticking".
随着上拨杆10的继续运动,相对瞬心向下拨叉12的转动中心靠近。由瞬心定理可知,上拨杆10与下拨叉12的传动比为各自转动中心到瞬心距离的反比,因此传动比随之减小,但足以满足阀芯13启动后所需的转动力矩。As the upper shift lever 10 continues to move, the center of rotation of the lower shift fork 12 approaches relative to the instantaneous center. It can be seen from the instantaneous center theorem that the transmission ratio of the upper shift lever 10 and the lower shift fork 12 is inversely proportional to the distance from the respective rotation centers to the instantaneous center, so the transmission ratio decreases accordingly, but it is sufficient to meet the required rotational torque of the spool 13 after it is activated. .
与已有的定传动比传动机构相比,本发明的传动机构在运动初始便会产生无穷大的力矩,以克服2D电液高速开关阀易受摩擦力、液动力、油污和阀芯阀体加工精度等问题对阀芯产生的液压“卡滞”现象。Compared with the existing fixed transmission ratio transmission mechanism, the transmission mechanism of the present invention will generate infinite torque at the beginning of the movement, so as to overcome the 2D electro-hydraulic high-speed switching valve that is easily affected by friction, hydraulic power, oil pollution and valve core and valve body processing. Accuracy and other issues will cause hydraulic "sticking" phenomenon to the spool.
为保证在开关阀的控制器未通电或失效的情况下使得阀芯13仍能处于零位,在水平杆2上安装拨叉复位弹簧5,复位弹簧5、水平杆2和垫片4构成上拨叉的限位机构。上拨叉在启动后会逆时针转动,并通过垫片4压迫上拨叉复位弹簧5,当上拨叉转动到最大位置并停止转动后,上拨叉和复位弹簧5均处于静止状态,当控制器断电时,拨叉复位弹簧5驱动上拨叉复位。In order to ensure that the spool 13 can still be in the zero position when the controller of the on-off valve is not energized or fails, a shift fork return spring 5 is installed on the horizontal rod 2, and the return spring 5, the horizontal rod 2 and the gasket 4 form an upper The limit mechanism of the shift fork. The upper shift fork will rotate counterclockwise after starting, and press the upper shift fork return spring 5 through the gasket 4. When the upper shift fork rotates to the maximum position and stops rotating, both the upper shift fork and the return spring 5 are in a static state. When the controller is powered off, the shift fork return spring 5 drives the upper shift fork to reset.
为了提高本发明的工作稳定性,平衡惯性力,需将上拨杆10和第一螺钉8的重心与旋转电磁铁9的转子轴的中心重合,以及阀芯13中心轴与下拨叉12和第二螺钉14的重心重合。In order to improve the working stability of the present invention and balance the inertial force, it is necessary to coincide the center of gravity of the upper shift lever 10 and the first screw 8 with the center of the rotor shaft of the rotating electromagnet 9, and the central axis of the spool 13 and the lower shift fork 12 and The centers of gravity of the second screws 14 coincide.
(3)零位保持机构(3) Zero position holding mechanism
阀芯13上装有卡簧17、弹簧垫18、阀芯复位弹簧19和弹簧座20,以防止开关阀在运输过程中阀芯13在阀体22内部窜动,保证调零时阀芯13做平稳的轴向运动,防止与阀体22发生碰撞,并同时保证在控制器未通电情况下阀芯处于绝对零位。The spool 13 is equipped with a circlip 17, a spring pad 18, a spool return spring 19 and a spring seat 20 to prevent the spool 13 from moving inside the valve body 22 during the transportation of the on-off valve, and to ensure that the spool 13 does not move when zeroing. The smooth axial movement prevents collision with the valve body 22 and at the same time ensures that the valve core is at absolute zero position when the controller is not powered on.
阀本体打开的瞬间,阀芯向左移动,并压迫阀芯复位弹簧19,当控制器断电时,复位弹簧19驱动阀芯13向右移动并恢复零位,本发明处于关闭状态。The moment the valve body is opened, the spool moves to the left and presses the spool return spring 19. When the controller is powered off, the return spring 19 drives the spool 13 to move to the right and return to zero, and the present invention is in the closed state.
图1中T为回油口。In Figure 1, T is the oil return port.
本说明书实施例所述的内容仅仅是对发明构思的实现形式的列举,本发明的保护范围不应当被视为仅限于实施例所陈述的具体形式,本发明的保护范围也包括本领域技术人员根据本发明构思所能够想到的等同技术手段。The content described in the embodiments of this specification is only an enumeration of the implementation forms of the inventive concept. The protection scope of the present invention should not be regarded as limited to the specific forms stated in the embodiments. The protection scope of the present invention also includes those skilled in the art. Equivalent technical means conceivable according to the concept of the present invention.
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