CN105821611A - Microfiber dyeing method and production line - Google Patents
Microfiber dyeing method and production line Download PDFInfo
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- CN105821611A CN105821611A CN201610324399.8A CN201610324399A CN105821611A CN 105821611 A CN105821611 A CN 105821611A CN 201610324399 A CN201610324399 A CN 201610324399A CN 105821611 A CN105821611 A CN 105821611A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/20—Physical treatments affecting dyeing, e.g. ultrasonic or electric
- D06P5/2011—Application of vibrations, pulses or waves for non-thermic purposes
Abstract
The invention discloses a microfiber dyeing production line which comprises an unreeling machine and a reeling machine. The unreeling machine is located at the input end of the production line, and the reeling machine is located at the stop end of the production line; the production line further comprises an ultrasonic dyeing machine arranged behind the unreeling machine in the direction of the production line. The invention further discloses a microfiber dyeing method. The method comprises the steps of unreeling, ultrasonic dyeing and reeling. According to the microfiber dyeing method and production line, the dyeing speed is high, little water is consumed, the color bleeding effect is good, the colors of the front and back batches are same, and color obtained through dyeing is the same that the precious color even though dyeing liquid is added according to the original proportion in the dyeing process.
Description
Technical field
The present invention relates to super fine staining technique, particularly relate to a kind of super fine dye fixing dyeed for super fine cloth or super fiber leather and cleaning product line.
Background technology
Traditional super fine cloth or super fiber leather are in dyeing course, and the super fine cloth being easily introduced into or super fiber leather absorb color, and the color making whole dyeing liquor is the most thin out, and the product colour dyed is irregular all, it is not easy to dye thoroughly, affects dyeing quality；And dyeing liquor is not circulated utilization in dyeing process, there is also discharge of wastewater, the deficiency that water consumption is big.
It addition, the super fine cloth of tradition or super fiber leather dyeing process the follow-up dry employing high temperature drying of technique, for preventing super fine cloth or the deformation of super fiber leather, needing that super fine cloth or super fiber leather are carried out tractive and be dried, equipment is complicated, and energy consumption is higher.
Summary of the invention
It is an object of the invention to provide a kind of super fine colouring method and production line, its dyeing kinetics is fast, and water consumption is few, and color bleeding is effective, front and back the solid colour of batch, even if by first wife than addition dyeing liquor in dyeing course, and its color contaminated also consistent with before.
For achieving the above object, the invention discloses a kind of super fine dyeing assembly line, including unreeling machine and winder, described unreeling machine is positioned at the input of production line, and described winder is positioned at the terminal of production line；This production line also includes the ultrasonic dyeing machine being arranged on unreeling machine rear along production line direction.
As a further improvement on the present invention, this production line also includes evaporating case for carry out high temperature fixation, described in evaporate case and be positioned at the rear of described ultrasonic dyeing machine along production line direction.
As the further improvement of the present invention, this production line also include being sequentially arranged in along production line direction described in evaporate first high temperature oven at case rear, roll coater and the second high temperature oven；Evaporate and be additionally provided with rinsing machine and wringing machine between case and described first high temperature oven.
As the further improvement of the present invention, this production line also includes the cryochemistry color fixing machine carrying out fixation by the way of spray chemical agent, and described cryochemistry color fixing machine is positioned at the rear of described ultrasonic dyeing machine along production line direction.
As the further improvement of the present invention, this production line also includes the first microwave dryer, roll coater and the second microwave dryer being sequentially arranged in described cryochemistry color fixing machine rear along production line direction；It is additionally provided with rinsing machine and wringing machine between cryochemistry color fixing machine and described first microwave dryer.
For achieving the above object, the invention also discloses a kind of super fine colouring method, it comprises the following steps:
1) unreeling step: super fine cloth or the super fiber leather of rolling are put into unreeling machine, super fine cloth or super fiber leather are launched by unreeling machine；
2) Ultrasonic Dyeing step: super fine cloth or super fiber leather are moved into ultrasonic dyeing machine and is placed in the dyeing liquor of ultrasonic sound field dyeing；
3) rolling step: super fine cloth or super fiber leather enter winder and carry out rolling.
As a further improvement on the present invention, also has high temperature fixation step between described Ultrasonic Dyeing step and rolling step: move to evaporate case by super fine cloth or super fiber leather, make super fine cloth or super fiber leather carry out fixation by controlled high temperature and controlled humidity.
As the further improvement of the present invention, after described high temperature fixation step, also it is sequentially provided with the first high-temperature drying step, roll-coating steps and the second high-temperature drying step；Water-washing step and water squeezing step it is provided with between high temperature fixation step and the first high-temperature drying step；First high-temperature drying step is: make super fine cloth or super fiber leather carry out high temperature drying through the first high temperature oven；Roll-coating steps is: by roll coater on a certain amount of coatings to super fine cloth or super fiber leather；Second high-temperature drying step is: make super fine cloth or super fiber leather carry out high temperature drying through the second high temperature oven；Water-washing step is: be carried out super fine cloth or super fiber leather by rinsing machine；Water squeezing step is: by wringing machine, super fine cloth or super fiber leather are carried out water squeezing.
As the further improvement of the present invention, also having low temperature fixation step: super fine cloth or super fiber leather are moved to cryochemistry color fixing machine between described Ultrasonic Dyeing step and rolling step, cryochemistry color fixing machine sprays chemical agent to it and reaches the purpose of fixation.
As the further improvement of the present invention, after described low temperature fixation step, also it is sequentially provided with the first low temperature drying step, roll-coating steps and the second low temperature drying step；Water-washing step and water squeezing step it is provided with between low temperature fixation step and the first low temperature drying step；First low temperature drying step is: make the super fine cloth after dyeing or super fiber leather carry out cold drying through the first microwave dryer；Roll-coating steps is；By roll coater on a certain amount of coatings to super fine cloth or super fiber leather；Second low temperature drying step is: make super fine cloth or super fiber leather carry out cold drying through the second microwave dryer；Water-washing step is: be carried out super fine cloth or super fiber leather by rinsing machine；Water squeezing step is: by wringing machine, super fine cloth or super fiber leather are carried out water squeezing.
Beneficial effect
Compared with prior art, super fine colouring method and the production line of the present invention has the advantage that
1, it uses ultrasonic dyeing machine to replace traditional overflow machine, uses ultrasound wave to dye, and dyeing liquid, under supersonic oscillations, makes water and pigment mix by a certain percentage, will not produce the precipitation of color；Super fine cloth or super fiber leather siphon away how much moisture content with regard to inspiration how many colors, so being consistent by color before and after the product of Ultrasonic Dyeing；Can also accelerate infiltration with Ultrasonic Dyeing, quickly, water consumption is few, and color bleeding is effective in its dyeing；Production line remainder is continued to use and traditional is evaporated case and high temperature oven carries out fixation and is dried, and cost is relatively low, is suitable for the factory that economic condition is general；
2, in addition to using ultrasonic dyeing machine, also replace traditional evaporating case with cryochemistry color fixing machine, traditional high temperature oven is replaced with microwave dryer, realize low-temperature solid normal complexion cold drying, allow factory without re-using hot oil boiler heating, be greatly saved the energy, improve the safety in production process, decrease the discharge of waste water, it is ensured that the stability of crudy；Using low-temperature solid normal complexion cold drying, coiled material amount of contraction after the cooling period is less, and Color is good.
By description below and combine accompanying drawing, the present invention will become more fully apparent, and these accompanying drawings are used for explaining embodiments of the invention.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in describing below is only some embodiments of the present invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of the super fine dyeing assembly line using high temperature fixation of the present invention；
Fig. 2 is the structural representation of the super fine dyeing assembly line using high temperature fixation and high temperature drying of the present invention；
Fig. 3 is the structural representation of the super fine dyeing assembly line using low temperature fixation of the present invention；
Fig. 4 is the structural representation of the super fine dyeing assembly line using low-temperature solid normal complexion cold drying of the present invention.
In figure, 1, unreeling machine；2, ultrasonic dyeing machine；3, the first wringing machine；4, case is evaporated；5, the first rinsing machine；6, the second wringing machine；7, the second rinsing machine；8, the 3rd wringing machine；9, winder；10, the first high temperature oven；11, roll coater；12, the second high temperature oven；13, cryochemistry color fixing machine；14, the first microwave dryer；15, the second microwave dryer.
Detailed description of the invention
With reference now to accompanying drawing, embodiments of the invention are described.
Embodiment 1
The detailed description of the invention of the present embodiment is as it is shown in figure 1, a kind of super fine dyeing assembly line, including unreeling machine 1.The outfan of unreeling machine 1 is disposed with ultrasonic dyeing machine the 2, first wringing machine 3, evaporates case the 4, first rinsing machine the 5, second wringing machine the 6, second rinsing machine the 7, the 3rd wringing machine 8 and winder 9 for carry out high temperature fixation along production line direction.
As a example by super fiber leather material, super fine colouring method such as the following step:
1) unreeling step: the super fiber leather of rolling is put into unreeling machine 1, super fiber leather is launched by unreeling machine 1；
2) Ultrasonic Dyeing step: super fiber leather is moved into ultrasonic dyeing machine 2 and is placed in dyeing in the dyeing liquor in ultrasonic sound field；
3) water squeezing step for the first time: super fiber leather is carried out water squeezing by the first wringing machine 3；
4) high temperature fixation step: move to super fiber leather evaporate case 4, by controlled high temperature and controlled humidity, super fiber leather is carried out fixation；
5) water-washing step for the first time: super fiber leather is carried out by the first rinsing machine 5；
6) water squeezing step for the second time: super fiber leather is carried out water squeezing by the second wringing machine 6；
7) water-washing step for the second time: super fiber leather is carried out by the second rinsing machine 7；
8) water squeezing step for the third time: super fiber leather is carried out water squeezing by the 3rd wringing machine 8；
9) rolling step: super fiber leather enters winder 9 and carries out rolling.
The production line of the present embodiment continues to use the process route of traditional high temperature fixation, only change traditional super fine staining machine into ultrasonic dyeing machine 2, super fine cloth or super fiber leather be i.e. rolling after the steps such as Ultrasonic Dyeing, high temperature fixation, washing and water squeezing, its cost is relatively low, is suitable for the factory that economic condition is general.Ultrasonic dyeing machine 2 makes water and coating mix by a certain percentage by ultrasound wave, and its dyeing time is short, and coating permeability on coiled material is preferable, even dyeing, it is possible to keep the concordance of color；Ultrasonic dyeing machine 2 will not discharge waste water, after the dyeing liquor that is finished reclaims, upper once contaminate same color time can reuse, decrease waste, reduce the pollution to environment；Even if by first wife than adding dyeing liquor in dyeing course, color of its dye also consistent with before.
Embodiment 2
The detailed description of the invention of the present embodiment is as in figure 2 it is shown, a kind of super fine dyeing assembly line, including unreeling machine 1.The outfan of unreeling machine 1 is disposed with ultrasonic dyeing machine the 2, first wringing machine 3, evaporates case the 4, first rinsing machine the 5, second wringing machine the 6, second rinsing machine the 7, the 3rd wringing machine the 8, first high temperature oven 10, roll coater the 11, second high temperature oven 12 and winder 9 for carry out high temperature fixation along production line direction.
As a example by super fiber leather material, super fine colouring method such as the following step:
1) unreeling step: the super fiber leather of rolling is put into unreeling machine 1, super fiber leather is launched by unreeling machine 1；
2) Ultrasonic Dyeing step: super fiber leather is moved into ultrasonic dyeing machine 2 and is placed in dyeing in the dyeing liquor in ultrasonic sound field；
3) water squeezing step for the first time: super fiber leather is carried out water squeezing by the first wringing machine 3；
4) high temperature fixation step: move to super fiber leather evaporate case 4, carries out fixation by controlled high temperature and controlled humidity to super fine cloth or super fiber leather；
5) water-washing step for the first time: super fiber leather is carried out by the first rinsing machine 5；
6) water squeezing step for the second time: super fiber leather is carried out water squeezing by the second wringing machine 6；
7) water-washing step for the second time: super fiber leather is carried out by the second rinsing machine 7；
8) water squeezing step for the third time: super fiber leather is carried out water squeezing by the 3rd wringing machine 8；
9) the first high-temperature drying step: super fiber leather moves to the first high temperature oven 10, makes super fiber leather carry out high temperature drying through the first high temperature oven 10, and baking temperature is more than 100 DEG C；
10) roll-coating steps: by 11 a certain amount of coatings of roll coater to super fiber leather；
11) the second high-temperature drying step: making super fiber leather carry out high temperature drying through the second high temperature oven 12, baking temperature is more than 100 DEG C；
12) rolling step: super fiber leather enters winder 9 and carries out rolling.
The production line of the present embodiment continues to use the process route of traditional high temperature fixation, high temperature drying and roller coat, only change traditional super fine staining machine into ultrasonic dyeing machine 2, its cost is relatively low, it is suitable for the factory that economic condition is general, can be in a certain amount of coatings to super fine cloth or super fiber leather by roll-coating steps.
Embodiment 3
The detailed description of the invention of the present embodiment is as it is shown on figure 3, the outfan of unreeling machine 1 is disposed with ultrasonic dyeing machine 2, cryochemistry color fixing machine 13 and winder 9 along production line direction.
As a example by super fiber leather material, super fine colouring method such as the following step:
1) unreeling step: the super fiber leather of rolling is put into unreeling machine 1, super fiber leather is launched by unreeling machine 1；
2) Ultrasonic Dyeing step: super fiber leather is moved into ultrasonic dyeing machine 2 and is placed in dyeing in the dyeing liquor in ultrasonic sound field；
3) cryochemistry fixation step: super fiber leather moves to cryochemistry color fixing machine 13, cryochemistry color fixing machine 13 sprays chemical agent to it, and reaches the purpose of fixation；The chemical agent of the present embodiment uses formaldehyde；
4) water squeezing step for the first time: super fiber leather is carried out water squeezing by the first wringing machine 3；
5) water-washing step for the first time: super fiber leather is carried out by the first rinsing machine 5；
6) water squeezing step for the second time: super fiber leather is carried out water squeezing by the second wringing machine 6；
7) rolling step: super fiber leather enters winder 9 and carries out rolling.
The production line of the present embodiment not only changes traditional super fine staining machine into ultrasonic dyeing machine 2, also changes traditional high temperature fixation into low temperature fixation, saves the energy, and device temperature is low, improves the safety in production process, and the discharge of waste water is few, and Color is good.
Embodiment 4
As shown in Figure 4, the terminal of unreeling machine 1 is disposed with ultrasonic dyeing machine 2, cryochemistry color fixing machine the 13, first microwave dryer 14, roll coater the 11, second microwave dryer 15 and winder 9 to the detailed description of the invention of the present embodiment along production line direction.
As a example by super fiber leather material, super fine colouring method such as the following step:
1) unreeling step: the super fiber leather of rolling is put into unreeling machine 1, super fiber leather is launched by unreeling machine 1；
2) Ultrasonic Dyeing step: super fiber leather is moved into ultrasonic dyeing machine 2 and is placed in dyeing in the dyeing liquor in ultrasonic sound field；
3) cryochemistry fixation step: super fiber leather moves to cryochemistry color fixing machine 13, cryochemistry color fixing machine 13 sprays chemical agent to it, and reaches the purpose of fixation；The chemical agent of the present embodiment uses formaldehyde；
4) water squeezing step for the first time: super fiber leather is carried out water squeezing by the first wringing machine 3；
5) water-washing step for the first time: super fiber leather is carried out by the first rinsing machine 5；
6) water squeezing step for the second time: super fiber leather is carried out water squeezing by the second wringing machine 6；
7) the first low temperature drying step: super fiber leather moves to the first microwave dryer 14, makes super fiber leather carry out cold drying through the first microwave dryer 14, and baking temperature is less than 15 DEG C；
8) roll-coating steps: by 11 a certain amount of coatings of roll coater to super fiber leather；
9) the second low temperature drying step: making super fiber leather carry out cold drying through the second microwave dryer 15, baking temperature is less than 15 DEG C；
10) rolling step: super fiber leather enters winder 9 and carries out rolling.
The production line of the present embodiment not only changes traditional super fine staining machine into ultrasonic dyeing machine 2, also changes traditional high temperature fixation into low temperature fixation, changes traditional high temperature drying into cold drying, and it, without re-using hot oil boiler heating, is greatly saved the energy；Without super fine cloth or super fiber leather being carried out tractive be dried for preventing super fine cloth or the deformation of super fiber leather, save the energy further；Device temperature is low, improves the safety in production process；Decrease the discharge of waste water；Using the mode of low-temperature solid normal complexion cold drying, super fine cloth or super fiber leather amount of contraction after the cooling period are less, and Color is good, it is ensured that the stability of dyeing quality.
Above in association with most preferred embodiment, invention has been described, but the invention is not limited in embodiment disclosed above, and should contain amendment, the equivalent combinations that the various essence according to the present invention is carried out.
Claims (10)
1. a super fine dyeing assembly line, including unreeling machine (1) and winder (9), described unreeling machine (1) is positioned at the input of production line, and described winder (9) is positioned at the terminal of production line；It is characterized in that, this production line also includes the ultrasonic dyeing machine (2) being arranged on unreeling machine (1) rear along production line direction.
The super fine dyeing assembly line of one the most according to claim 1, it is characterized in that, this production line also includes evaporating case (4) for carry out high temperature fixation, described in evaporate case (4) and be positioned at the rear of described ultrasonic dyeing machine (2) along production line direction.
The super fine dyeing assembly line of one the most according to claim 2, it is characterized in that, this production line also include being sequentially arranged in along production line direction described in evaporate first high temperature oven (10) at case (4) rear, roll coater (11) and the second high temperature oven (12)；Evaporate and be additionally provided with rinsing machine and wringing machine between case (4) and described first high temperature oven (10).
The super fine dyeing assembly line of one the most according to claim 1, it is characterized in that, this production line also includes the cryochemistry color fixing machine (13) carrying out fixation by the way of spray chemical agent, and described cryochemistry color fixing machine (13) is positioned at the rear of described ultrasonic dyeing machine (2) along production line direction.
The super fine dyeing assembly line of one the most according to claim 4, it is characterized in that, this production line also includes the first microwave dryer (14), roll coater (11) and the second microwave dryer (15) being sequentially arranged in described cryochemistry color fixing machine (13) rear along production line direction；It is additionally provided with rinsing machine and wringing machine between cryochemistry color fixing machine (13) and described first microwave dryer (14).
6. a super fine colouring method, it is characterised in that comprise the following steps:
1) unreeling step: super fine cloth or the super fiber leather of rolling are put into unreeling machine (1), super fine cloth or super fiber leather are launched by unreeling machine (1)；
2) Ultrasonic Dyeing step: super fine cloth or super fiber leather are moved into ultrasonic dyeing machine (2) and is placed in the dyeing liquor of ultrasonic sound field dyeing；
3) rolling step: super fine cloth or super fiber leather enter winder (9) and carry out rolling.
The super fine colouring method of one the most according to claim 6, it is characterized in that, high temperature fixation step is also had: move to evaporate case (4) by super fine cloth or super fiber leather, by controlled high temperature and controlled humidity, super fine cloth or super fiber leather are carried out fixation between described Ultrasonic Dyeing step and rolling step.
The super fine colouring method of one the most according to claim 7, it is characterised in that be also sequentially provided with the first high-temperature drying step, roll-coating steps and the second high-temperature drying step after described high temperature fixation step；Water-washing step and water squeezing step it is provided with between high temperature fixation step and the first high-temperature drying step；First high-temperature drying step is: make super fine cloth or super fiber leather carry out high temperature drying through the first high temperature oven (10)；Roll-coating steps is: by roll coater (11) on a certain amount of coatings to super fine cloth or super fiber leather；Second high-temperature drying step is: make super fine cloth or super fiber leather carry out high temperature drying through the second high temperature oven (12)；Water-washing step is: be carried out super fine cloth or super fiber leather by rinsing machine；Water squeezing step is: by wringing machine, super fine cloth or super fiber leather are carried out water squeezing.
The super fine colouring method of one the most according to claim 6, it is characterized in that, also having low temperature fixation step between described Ultrasonic Dyeing step and rolling step: super fine cloth or super fiber leather move to cryochemistry color fixing machine (13), cryochemistry color fixing machine (13) sprays chemical agent to it and reaches the purpose of fixation.
The super fine colouring method of one the most according to claim 9, it is characterised in that be also sequentially provided with the first low temperature drying step, roll-coating steps and the second low temperature drying step after described low temperature fixation step；Water-washing step and water squeezing step it is provided with between low temperature fixation step and the first low temperature drying step；First low temperature drying step is: make the super fine cloth after dyeing or super fiber leather carry out cold drying through the first microwave dryer (14)；Roll-coating steps is；By roll coater (11) on a certain amount of coatings to super fine cloth or super fiber leather；Second low temperature drying step is: make super fine cloth or super fiber leather carry out cold drying through the second microwave dryer (15)；Water-washing step is: be carried out super fine cloth or super fiber leather by rinsing machine；Water squeezing step is: by wringing machine, super fine cloth or super fiber leather are carried out water squeezing.
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| CN108914458A (en) * | 2018-09-19 | 2018-11-30 | 连云港创美机械有限公司 | A kind of one trousers ultrasonic dyeing equipment and colouring method |
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