CN105821260A - Aluminum, scandium and zirconium intermediate alloy for aluminum alloy and production method thereof - Google Patents
Aluminum, scandium and zirconium intermediate alloy for aluminum alloy and production method thereof Download PDFInfo
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- CN105821260A CN105821260A CN201610341298.1A CN201610341298A CN105821260A CN 105821260 A CN105821260 A CN 105821260A CN 201610341298 A CN201610341298 A CN 201610341298A CN 105821260 A CN105821260 A CN 105821260A
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C21/00—Alloys based on aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/026—Alloys based on aluminium
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
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Abstract
The invention discloses an aluminum, scandium and zirconium intermediate alloy for an aluminum alloy and a production method thereof. The aluminum, scandium and zirconium intermediate alloy comprises, by mass, 2% of Sc, 1%-2% of Zr and the balance Al. The aluminum, scandium and zirconium intermediate alloy and the production method have the beneficial effects that an aluminum and scandium intermediate alloy can be replaced with the aluminum, scandium and zirconium intermediate alloy, the production cost is reduced, and the strengthening effect is better after the aluminum, scandium and zirconium intermediate alloy is added into the aluminum alloy.
Description
Technical field
The present invention relates to aluminium, Seandium, zirconium intermediate alloy and the production method thereof of a kind of aluminium alloy, belong to aluminum alloy materials manufacture
Field.
Background technology
For introducing other metal materials in aluminium alloy casting, conventional feed postition is intermediate alloy, such as Al-10RE, is somebody's turn to do
Intermediate alloy uses mixing method production, there is many dystectic compounds, easily cause composition not during use in product
Uniformly.Rare earth addition 0.2-0.6% in aluminium alloy, same Zr at 0.01-0.2%, Ti between 0.005-0.1, mistake
It is harmful at most.But rare earth metal is active, there is the problem that effect cuts in and out in easy scaling loss, unstable, and its effect is with the side of addition
Formula, technology controlling and process have great relation.
It is known that Sc is a kind of preferably Al alloy modification element, in light-high-strength aluminium alloy 7075, adding scandium can
Significantly improve strength of alloy, welding, corrosion resisting property.Owing to the price of scandium is high, substantial amounts of use causes cost increase.
Summary of the invention
Present invention solves the technical problem that and be, reducing the use of scandium in aluminium alloy manufacturing process, finding one can part
Replace the alterant element of scandium to form intermediate alloy.
The technical scheme is that, it is provided that the aluminium, Seandium, zirconium intermediate alloy of a kind of aluminium alloy, close in the middle of described aluminium, Seandium, zirconium
The Zr of the gold Sc and 1-2wt% containing 2wt%, surplus is Al.
Further, the present invention provides the production method of a kind of described aluminium, Seandium, zirconium intermediate alloy, comprises the following steps:
Be 1:(0.1-0.3 by mass ratio) fine aluminium and composite modifier put into stove is heated to fusing, then at 850-
It is incubated 20-60 minute at 900 DEG C;Pouring out scum silica frost, molten metal cooling obtains aluminium, Seandium, zirconium intermediate alloy;
In described composite modifier, the quality group of each composition becomes: 10-17%Sc2O3, 5-15%ZrO2, 4-8%NaF,
25-36%KCl, 37-45%NH4F, 2-7%CaCl2。
Further, described fine aluminium is the aluminum that purity is more than 99.8%.
Owing to scandium price is high, while adding scandium, add zirconium, with Zr Substitute For Partial Sc.Research finds adding the same of Sc
Time, addition its combination property of Zr is not less than and individually adds scandium, can reduce the dosage of scandium simultaneously, reduces cost, beneficially industry business
Change.Research shows that zirconium substitutes scandium 30-50%, and effect is best, and too much zirconium can form thick Al3Zr phase, reduces zirconium effect.
The content adding scandium zirconium in aluminum alloy materials is less than 0.3% respectively, if total constituent content exceedes element and adds the upper limit, then
Thick nascent Al can be formed3(ScZr) phase, reduces strengthening effect.In aluminium alloy, add scandium zirconium, Al can be formed3(ScZr)
Particle, this particle becomes forming core particle, crystal grain thinning, and suppresses recovery and recrystallization to occur, reinforced alloys.Al3(ScZr) it is
Spherical shell structure, ball richness scandium, outer layer richness zirconium, compare scandium atom, zirconium atom has lower diffusion coefficient, therefore, Al3(ScZr)
Particle compares Al3Sc particle is more stable.In AlZnMgCu high-strength alloy, under high-strength light-weighted requirement, add 0.2%
Tensile strength can be risen to 700Mpa from 500Mpa by Sc, 0.1%Zr.Recrystallization intensification T rises to 550 DEG C from 400 DEG C.Material
The elevated temperature strength that material has kept, aluminum substitutes steel and is possibly realized.This alloy material is in fields such as Aero-Space, bullet train, automobiles
It is used widely.These material alloys all use Sc and add Zr, constitute ScZr alloy complex intensifying.Add AlScZr alloy
Compared with being individually added into Al-2Sc and Al-10Zr, the inhomogeneities of composition can be reduced, and advantageously reduce production cost.This
Al-2Sc-(1-2) the Zr alloy that open-birth is produced has following features,
Owing to using (ScZr)2O3Mixture, from the Scia of the acid solution extraction that zirconium oxychloride produces, need not separate wherein
Impurity zirconium, raw material need not high-purity Sc2O3.And existing AlSc produces and uses High-purity Sc Oxide, AlZr produces and uses
K2, there is the defect that price is high in ZrF6.
Production method uses the pre-reaction of fused salt elder generation, makes compound additive, then by aluminium reducing (ScZr) F3, produce Al-
2Sc-(1-2) Zr alloy.ScZr dissolubility in aluminium alloy is little, during content height, easily causes segregation, due to the fact that employing
Water cooled mo(u)ld accelerated solidification, the Al of generation3(Sc+Zr) mutually tiny, uniform.In aluminium alloy, add strengthening effect more preferable, overcome
The product grains that other non-rapid solidification produces Al-2Sc, Al-10Zr is thick, and spindle uneven components, difference on effect are the most scarce
Point.
Alloy production uses graphite crucible, antivacuum stove, fusion temperature T=660~900 DEG C, is incubated T=850~900
DEG C, temperature retention time 0.5h, stir, react as follows: ZrF4+4Al→Al3Zr+AlF3;ScF3+Al→Al2Sc3+AlF.Reduction
Sc out, Zr enter in Al solution;Pour out scum silica frost, water-cooled swage ingot casting, obtain in the middle of the binary containing Al-2Sc-(1-2) Zr
Alloy.The yield of Sc, Zr is 90%.
Use composite modifier to produce with aluminum reduction method, adjust different molten salt composition proportioning, improve (ScZr)2O3At fused salt
In dissolubility, mobility, fused salt fusing point, thus reduce reduction temperature to 850-900 degree, metal yield more than 90%.
The invention has the beneficial effects as follows, this aluminium, Seandium, zirconium intermediate alloy can substitute for scandium bearing master alloy, reduces and produces into
This, after adding aluminium, Seandium, zirconium intermediate alloy in aluminium alloy, strengthening effect is more preferable.
Detailed description of the invention
Special instruction: the present invention, for representing simplicity, uses the method for expressing that row is commonly used in the trade.Percent is percent mass
Number, in the expression formula of alloy, numeral represents that corresponding composition accounts for the mass percent of alloy, the expression tie element of no numeral
Concrete content is unknown, and "-" represents list separator, there is no practical significance;Such as Al-2Sc-1Zr, represent the Sc containing 2% in aluminium alloy
With 1% Zr;Al-2Sc-(1-2) Zr represents the Zr of Sc and 1-2wt% in aluminium alloy containing 2wt%.Application by analogy.
Embodiment 1
Al-2Sc-1Zr intermediate alloy and the production method of aluminium alloy thereof, comprise the following steps:
1. raw material uses 45kgSc2O3(containing 5kgZrO2), 13kgZrO2, 15kgNaF, 80kgKCl, 100kgNH4F,
13kgCaCl2.Above-mentioned material is first mixed in plastic tub, is then placed in black-fead crucible.Fusing stove heating, on a T=300 DEG C of left side
Right stop 30 points, is warming up to 500 DEG C the most again, is incubated 30 points, stirs, and injects in swage, is cooled to room temperature, is combined
Alterant 174kg.
2. upper composite modifier is together put in graphite crucible with 1200kgAl, Al/ composite modifier=1:0.145.
Electro-smelting, fusion temperature T=800 DEG C, it is incubated T=850 DEG C, is incubated time zone 1h, stirs.
3. pour out scum silica frost, water-cooled swage ingot casting, obtain the Al intermediate alloy 1228kg containing 2%Sc, 1%Zr.
4. adding in AlZnMg alloy, prepare AlZnMg-0.2Sc-0.1Zr alloy, performance is shown in Table 1
Embodiment 2
Al-2Sc-2Zr intermediate alloy and the production method of aluminium alloy thereof, comprise the following steps:,
1. raw material uses 42kgSc2O3(containing 2kgZrO2), 34kgZrO2, 22kgNaF, 100kgKCl, 145kgNH4F,
17kgCaCl2.Above-mentioned material is first mixed in plastic tub, is then placed in black-fead crucible.Fusing stove heating, on a T=200 DEG C of left side
Right stop 1h, is warming up to 600 DEG C the most again, is incubated 30 minutes, stirs, and injects in swage, is cooled to room temperature, is combined
Alterant 220kg.
2. above-mentioned composite modifier is together put in graphite crucible with 1200kgAl, Al/ composite modifier=1:0.18.
Electro-smelting, fusion temperature T=800 DEG C, it is incubated T=900 DEG C, is incubated time zone 0.5h, stirs,
3. pour out scum silica frost, water-cooled swage ingot casting, obtain the Al intermediate alloy 1236kg containing 2%Sc, 2%Zr.
4. adding in AlZnMg alloy, prepare AlZnMg-0.1Sc-0.1Zr alloy, performance is shown in Table 1.
Comparative example
Al-2Sc intermediate alloy and the production method of aluminium alloy thereof, comprise the following steps:
1. raw material uses 40kgSc2O3, 15kgNaF, 60kgKCl, 80kgNH4F, 15kgCaCl2.Above-mentioned material is first being moulded
Feed basin mixes, is then placed in black-fead crucible.Fusing stove heating, stops 2h at about T=300 DEG C, is warming up to 600 the most again
DEG C, it is incubated 60 minutes, stirs, inject in swage, be cooled to room temperature, obtain composite modifier 150kg.
2. above-mentioned composite modifier is together put in graphite crucible with 1000kgAl, Al/ composite modifier=1:0.15.
Electro-smelting, fusion temperature T=800 DEG C, it is incubated T=900 DEG C, is incubated time zone 0.5h, stirs
3. pour out scum silica frost, water-cooled swage ingot casting, obtain the scandium bearing master alloy 1020kg containing 2%Sc.
4. adding in AlZnMg alloy, the alloy property obtained by AlZnMg-0.2Sc is shown in Table 1.
Table 1
Claims (3)
1. the aluminium, Seandium, zirconium intermediate alloy of an aluminium alloy, it is characterised in that the quality group of described aluminium, Seandium, zirconium intermediate alloy becomes:
The Zr of Sc and 1-2wt% of 2wt%, surplus is Al.
2. the production method of an aluminium, Seandium, zirconium intermediate alloy as claimed in claim 1, it is characterised in that comprise the following steps:
Be 1:(0.1-0.3 by mass ratio) fine aluminium and composite modifier put into stove is heated to fusing, then at 850-900 DEG C
Lower insulation 20-60 minute;Pouring out scum silica frost, molten metal cooling obtains aluminium, Seandium, zirconium intermediate alloy;
In described composite modifier, the quality group of each composition becomes:
Sc2O3 10-17%
ZrO2 5-15%
NaF 4-8%
KCl 25-36%
NH4F 37-45%
CaCl2 2-7%。
3. production method as claimed in claim 2, it is characterised in that described fine aluminium is the aluminum that purity is more than 99.8%.
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Cited By (8)
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CN107794419A (en) * | 2017-06-13 | 2018-03-13 | 湖南东方钪业股份有限公司 | A kind of aluminium alloy polynary intermediate alloy and preparation method thereof |
CN110004332A (en) * | 2019-05-23 | 2019-07-12 | 河北工业大学 | Al3Sc-Al3The preparation method of Zr/Al composite material inovulant |
CN110129596A (en) * | 2019-05-23 | 2019-08-16 | 河北工业大学 | Thin ribbon shaped nanometer Al3The preparation method of (Sc, Zr)/Al composite inoculant |
CN110423921A (en) * | 2019-09-12 | 2019-11-08 | 中国恩菲工程技术有限公司 | A kind of ScAl3/ Al base composite inoculant, preparation method and application |
CN111363934A (en) * | 2020-04-08 | 2020-07-03 | 中国恩菲工程技术有限公司 | Magnesium-scandium alloy and preparation method thereof |
CN112746191A (en) * | 2020-12-30 | 2021-05-04 | 贵州华科铝材料工程技术研究有限公司 | Preparation method of mixed Sc-Zr aluminum alloy |
CN115896551A (en) * | 2022-11-17 | 2023-04-04 | 山东省科学院新材料研究所 | Aluminum-scandium-zirconium intermediate alloy and preparation method thereof |
CN115990669A (en) * | 2023-03-24 | 2023-04-21 | 湖南东方钪业股份有限公司 | Scandium-aluminum alloy powder for additive manufacturing and preparation method thereof |
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CN107794419A (en) * | 2017-06-13 | 2018-03-13 | 湖南东方钪业股份有限公司 | A kind of aluminium alloy polynary intermediate alloy and preparation method thereof |
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CN110004332A (en) * | 2019-05-23 | 2019-07-12 | 河北工业大学 | Al3Sc-Al3The preparation method of Zr/Al composite material inovulant |
CN110129596A (en) * | 2019-05-23 | 2019-08-16 | 河北工业大学 | Thin ribbon shaped nanometer Al3The preparation method of (Sc, Zr)/Al composite inoculant |
CN110423921A (en) * | 2019-09-12 | 2019-11-08 | 中国恩菲工程技术有限公司 | A kind of ScAl3/ Al base composite inoculant, preparation method and application |
CN111363934A (en) * | 2020-04-08 | 2020-07-03 | 中国恩菲工程技术有限公司 | Magnesium-scandium alloy and preparation method thereof |
CN111363934B (en) * | 2020-04-08 | 2021-06-22 | 中国恩菲工程技术有限公司 | Magnesium-scandium alloy and preparation method thereof |
CN112746191A (en) * | 2020-12-30 | 2021-05-04 | 贵州华科铝材料工程技术研究有限公司 | Preparation method of mixed Sc-Zr aluminum alloy |
CN115896551A (en) * | 2022-11-17 | 2023-04-04 | 山东省科学院新材料研究所 | Aluminum-scandium-zirconium intermediate alloy and preparation method thereof |
CN115896551B (en) * | 2022-11-17 | 2024-02-20 | 山东省科学院新材料研究所 | Aluminum scandium zirconium intermediate alloy and preparation method thereof |
CN115990669A (en) * | 2023-03-24 | 2023-04-21 | 湖南东方钪业股份有限公司 | Scandium-aluminum alloy powder for additive manufacturing and preparation method thereof |
CN115990669B (en) * | 2023-03-24 | 2023-06-27 | 湖南东方钪业股份有限公司 | Scandium-aluminum alloy powder for additive manufacturing and preparation method thereof |
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