CN105819673B - Float glass edge roller with projection of forward rotation point and superposition of engagement point and production method - Google Patents
Float glass edge roller with projection of forward rotation point and superposition of engagement point and production method Download PDFInfo
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- CN105819673B CN105819673B CN201610379524.5A CN201610379524A CN105819673B CN 105819673 B CN105819673 B CN 105819673B CN 201610379524 A CN201610379524 A CN 201610379524A CN 105819673 B CN105819673 B CN 105819673B
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B18/00—Shaping glass in contact with the surface of a liquid
- C03B18/02—Forming sheets
- C03B18/04—Changing or regulating the dimensions of the molten glass ribbon
- C03B18/06—Changing or regulating the dimensions of the molten glass ribbon using mechanical means, e.g. restrictor bars, edge rollers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Chemical & Material Sciences (AREA)
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- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
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Abstract
The invention discloses a float glass edge pulling machine with a front rotation point projection coincident with an engagement point and a production method thereof, comprising a track beam, a horizontal swinging mechanism, a special-shaped beam and a vehicle body which are sequentially arranged from top to bottom, wherein a power vehicle and a follower are arranged on the track beam at intervals, the rear end of the special-shaped beam is simultaneously connected with the horizontal swinging mechanism and the vehicle body, the horizontal swinging mechanism is connected with the power vehicle, and the front end of the special-shaped beam is connected with the follower through the front rotation point mechanism. The edge pulling wheel of the edge pulling machine is meshed with the glass ribbon to form a meshing point, and the front rotating point mechanism and the meshing point have the same center line along the vertical direction; when the horizontal swinging mechanism works, the special-shaped beam is driven to swing on a horizontal plane by taking the same central line as an axis. The invention can ensure that the biting point of the edge roller pressed on the glass belt is unchanged when the edge roller is adjusted, thereby preventing the glass quality from being influenced and the occurrence of operation accidents.
Description
Technical Field
The invention belongs to the field of float glass equipment, and particularly relates to a float glass edge roller with front rotation point projection and engagement point superposition and a production method thereof.
Background
The float glass edge rollers are one of the key equipment for float glass production and assist the operator in forming glass to a set specification. In production, the edge roller or the machine head is pressed on the edge of the glass ribbon in the tin bath by the edge roller, the thickness and the board width of the glass ribbon are controlled, and qualified glass is drawn by matching with the traction of an annealing kiln. There are several patents published about float glass edge rollers, which relate to the aspects of structure transmission, cooling, heat preservation and the like. In practical engineering use, because the forward rotation point of the cross beam is arranged on the outer side wall of the tin bath, the edge pulling wheel on the machine rod is arranged in the tin bath, and the point pressed on the edge of the glass ribbon is called a biting point, when the swing angle of the edge pulling rod is regulated in normal production, the position of the edge pulling wheel must be rotated to a new biting point by one radian, and especially the edge pulling wheel is pressed on the glass ribbon to continuously move, the glass ribbon is dragged to swing or other adverse effects are generated, such as thickness difference, glass ribs, stripes and the like are generated on the glass. Therefore, there is a need for a float glass edge roller and a float glass production method that can improve the stability of production and eliminate the influence of the adjustment of the horizontal swing angle on the quality of glass.
Disclosure of Invention
Aiming at the technical defects existing in the prior art, the invention aims to provide a float glass edge roller with the projection of a forward rotation point coincident with an engagement point and a production method.
According to one aspect of the invention, a float glass edge pulling machine with a forward rotation point projection and an engagement point coincident is provided, and the float glass edge pulling machine comprises a track beam, a horizontal swinging mechanism, a special-shaped beam and a vehicle body which are sequentially arranged on a vertical plane from top to bottom, wherein the rear end of the special-shaped beam is simultaneously connected with the horizontal swinging mechanism and the vehicle body, the horizontal swinging mechanism is connected with the track beam through a power vehicle, the power vehicle can slide relative to the track beam, and the front end of the special-shaped beam is connected with the track beam through the forward rotation point mechanism;
the front end of the edge pulling rod of the vehicle body is connected with an edge pulling wheel, the front rotating point mechanism and the edge pulling wheel are provided with the same center line along the vertical direction, and the horizontal swinging mechanism drives the special-shaped beam to swing on a horizontal plane by taking the same center line as a shaft when in operation.
Preferably, the horizontal swinging mechanism comprises a swinging vehicle body, a swinging motor, a guide rod device and a tail beam, wherein the swinging vehicle body is respectively connected with the swinging motor and the guide rod device, the swinging vehicle body is in sliding connection with the tail beam, the tail beam is connected with the power vehicle, and the guide rod device is in sliding connection with the special-shaped beam.
Preferably, the vehicle body comprises a vertical lifting mechanism, a pressing and engaging mechanism, an emergency lifting mechanism and an edge wheel rotating mechanism which are sequentially arranged from top to bottom along a vertical plane, wherein the vertical lifting mechanism is connected with the rear end of the special-shaped beam, and the edge wheel rotating mechanism is connected with the edge rod.
Preferably, the pronation point mechanism comprises a connecting device and a follower, the connecting device enables the follower to rotate around the connecting device with the special-shaped Liang Chuanjie beam, and the follower is further connected with the track beam in a sliding mode.
Preferably, the follower vehicle includes a rotating frame and a sliding portion, and the rotating frame is connected with the track beam through the sliding portion.
Preferably, the connecting device comprises a connecting shaft and a bearing, the connecting shaft connects the rotating frame with the special-shaped Liang Chuanjie, and the connecting shaft is connected with the special-shaped beam through the bearing.
Preferably, the connecting device comprises a nut and a bolt, and a screw head of the bolt penetrates through the rotating frame to be connected with the special-shaped beam and the nut.
Preferably, the nut is located at one side of the rotating frame, and a gasket group is arranged between the nut and the rotating frame.
Preferably, the power car comprises a power car bracket and a moving motor which are connected with each other, and the power car bracket is slidably connected with the track beam.
Preferably, the moving motor is further connected with a speed reducer, and the speed reducer is connected with the track beam through a transmission device.
Preferably, the distance from the forward rotation point mechanism to the edge pulling rod is larger than the distance from the horizontal swinging mechanism to the edge pulling rod along the vertical direction.
According to another aspect of the invention, there is provided a float glass production method in which a projection of a forward rotation point coincides with an engagement point, and a glass ribbon on a molten tin bath surface is drawn to advance by an edge drawing machine according to the invention, comprising the steps of:
a. the edge pulling wheel of the edge pulling machine is meshed with the glass ribbon to form a meshing point, and the front rotating point mechanism and the meshing point have the same center line along the vertical direction;
b. and when the horizontal swinging mechanism works, the special-shaped beam is driven to swing on a horizontal plane by taking the same central line as an axis, wherein the meshing point position is kept unchanged in the swinging process of the special-shaped beam.
Preferably, the horizontal swing mechanism comprises a swing car body, a swing motion motor, a guide rod device and a tail beam, and the step b comprises the following steps:
b1. the swing motion motor drives the swing car body to slide along the tail beam;
b2. the swing car body deflects relative to the special-shaped beam and drives the special-shaped beam to swing on a horizontal plane by taking the same central line as an axis.
Preferably, the glass ribbon in the tin bath is drawn by a plurality of the edge rollers, and a plurality of the tail beams of the plurality of the edge rollers are independent of each other.
When the horizontal swinging angle of the edge roller is adjusted, the biting point of the edge roller pressed on the glass belt is unchanged, so that the glass is prevented from swinging in the forming process, the stability of the machine is improved, the edge roller is prevented from vibrating in the working process, the forming quality of the glass is improved, and the operation accidents are avoided.
Drawings
Other features, objects and advantages of the present invention will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:
FIG. 1 shows a schematic diagram of a float glass edge roller with a forward rotation point projection coincident with an engagement point according to an embodiment of the present invention;
FIG. 2 shows a schematic diagram of a float glass edge roller with a forward rotation point projection coincident with an engagement point according to an embodiment of the present invention;
FIG. 3 is a schematic view showing the structure of a forward rotation point section of a float glass edge roller with a forward rotation point projection coincident with an engagement point according to an embodiment of the present invention;
FIG. 4 shows a flow chart of a float glass production process in which the pronation point projection coincides with the bite point, in accordance with an embodiment of the present invention; and
FIG. 5 shows a flow chart of a float glass production process in which the pronation point projection coincides with the bite point, in accordance with an embodiment of the present invention.
Detailed Description
In order to better and clearly show the technical scheme of the invention, the invention is further described below with reference to the accompanying drawings.
FIG. 1 shows a schematic diagram of a float glass edge roller with a forward rotation point projection coincident with an engagement point according to an embodiment of the present invention. As shown in fig. 1, the float glass edge roller comprises a track beam 17, a horizontal swinging mechanism 6, a special-shaped beam 9 and a vehicle body 8 which are sequentially arranged from top to bottom on a vertical plane.
Those skilled in the art will understand that the embodiment shown in fig. 1 does not show the whole structure of the edge roller according to the present invention, and it should be understood that the track beam 17 may extend across the top of the tin bath to the other side of the tin bath, multiple sets of edge rollers may be symmetrically disposed along the width direction of the tin bath, and multiple sets of edge rollers may share one track beam, and in an operating state, each set of edge rollers pulls the glass ribbon in the tin bath and controls the running direction thereof to control the width and thickness of the glass ribbon and transfer the glass ribbon to the next set of edge rollers adjacently disposed, so as to achieve the object of the present invention.
Further, the rear end of the profiled beam 9 connects the horizontal swing mechanism 6 and the vehicle body 8 at the same time. Specifically, the upper part of the rear end of the special-shaped beam 9 is slidably connected with the horizontal swinging mechanism 6; the lower portion of the rear end of the profiled beam 9 is fixedly connected to the upper portion of the vehicle body 8, and more specifically, those skilled in the art can refer to the description of the embodiments described later, and will not be repeated here. Further, the track beam 17 is connected with a power car 16, the horizontal swing mechanism 6 is connected with the track beam 17 through the power car 16, and the power car 16 can slide relative to the track beam 17.
Further, the front end of the special-shaped beam 9 is connected with the track beam 17 through a forward rotation point mechanism 7. Specifically, the person skilled in the art understands that the pronation point mechanism 7 is a rotation center at which the horizontal swing mechanism 6 swings horizontally. Further, the forward rotation point mechanism 7 is movably matched with the track beam 17 through a guide rail or a roller, and moves along the track beam 17 along with the power vehicle 16. Further, the forward rotation point mechanism 7 also forms a bearing structure at the front part of the edge roller and a rotation point at which the horizontal swinging mechanism 6 swings horizontally.
Further, the front end of the edge roller (not numbered in fig. 1) of the vehicle body 8 is connected with an edge roller 11. Specifically, in the vertical direction, as shown in fig. 1, the horizontal projection of the pronating point mechanism 7 and the edge roller 11 are disposed on the same central line, and when the horizontal swinging mechanism 6 works, the special-shaped beam 9 is driven to swing on the horizontal plane with the same central line as an axis, and further, the projection of the same central line on the horizontal plane where the edge roller 11 is located is taken as an origin. It will be appreciated by those skilled in the art that by locating the horizontal projection of the pronation point mechanism 7 on the same centerline as the edge wheel 11, the pronation point mechanism 7 and the center of the edge wheel 11 can be maintained on the same plumb line regardless of the position of the horizontal swing mechanism 6 on the rail beam 17. Further, the horizontal swinging mechanism 6 of the edge roller is fixed in position and rotates around the origin only in the horizontal direction when swinging horizontally. Those skilled in the art will appreciate that by such an arrangement, the engagement points of the edge rollers 11 and the glass ribbon are relatively fixed, thereby maintaining the stability of the glass ribbon and reducing the impact on the quality of the glass or the occurrence of handling accidents due to the adjustment of the position of the edge rollers 11 on the glass ribbon.
Further, fig. 2 shows a schematic structural diagram of a float glass edge roller with a front rotation point projection coincident with an engagement point according to an embodiment of the present invention, and it is understood by those skilled in the art that fig. 1 and fig. 2 show two views of the edge roller in different directions, respectively. As shown in fig. 2, the horizontal swing mechanism includes a swing vehicle body 12, a swing motion motor 13, a guide bar device 14, and a tail boom 15. Specifically, the swing car body 12 is respectively connected with the swing motor 13 and the guide rod device 14, and the swing car body 12 is slidably connected with the tail boom 15. Further, referring to fig. 1 and 2, the tail boom 15 is disposed at an upper portion of the horizontal swing mechanism 6 and is fixedly connected to the power car 16. The guide rod device 14 is connected with the upper part of the rear end of the special-shaped beam 9, and the guide rod device 14 can slide relative to the special-shaped beam 9.
Further, in a preferred embodiment, the swing car body 12 is slidably connected to the tail boom 15 through a guide rail, specifically, the swing car body 12 is fixedly connected to the guide rail, the guide rail may be integrally formed with the swing car body 12 or fixed by a bolt or the like, and the guide rail is mounted on the tail boom 15 and can axially slide along the tail boom 15. Further, the guide rail may be a fully-closed sleeve structure, and the sleeve is adapted to the shape of the tail boom 15 and is injected with lubricating oil at the connection position to reduce friction. Further, those skilled in the art will understand that the relative sliding motion of the swing car body 12 and the tail boom 15 can be realized by installing pulleys or steel balls on the guide rails of the two, which are not described herein.
In another preferred variant, the oscillating body 12 is slidingly connected to the tail boom 15 by means of a sliding bearing, in particular comprising a bearing seat and a bearing cap and connected to the tail boom 15 by means of studs, bolts, in such an embodiment the tail boom 15 is preferably a cylindrical straight rod, the sliding bearing being sleeved on the tail boom 15 and being axially slidable along the tail boom 15, in particular by injecting lubricating oil into the contact points of the tail boom 15 and the sliding bearing, in order to reduce friction. Further, the swing car body 12 is fixedly connected with the sliding bearing.
Further, the tail boom 15 is connected to the power car 16, and the tail boom 15 can move axially along the track beam 17 under the driving of the power car 16. The guide bar arrangement 14 is slidably connected to the profiled beam 9, in particular, it will be appreciated by the person skilled in the art that in a preferred embodiment a guide rail or a chute is provided on the profiled beam 9, the guide bar arrangement 14 being provided with a protrusion adapted to the guide rail or chute, which protrusion is embedded in the guide rail or chute such that the profiled beam 9 can slide relative to the guide bar arrangement 14. In a variation, the guide rod device 14 is provided with a clamping groove, the clamping groove is adapted to the cross section shape and size of the special-shaped beam 9, and the special-shaped beam 9 is at least partially embedded in the clamping groove, so that the special-shaped beam 9 can slide relative to the guide rod device 14. Those skilled in the art will understand that the above connection methods are all of the prior art, and are not described herein.
It will be appreciated by those skilled in the art that with the above arrangement, when the edge roller is operated, the swing motion motor 13 of the horizontal swing mechanism 6 is operated to drive the swing car body 12 to move linearly in the axial direction of the tail boom 15, and the profiled beam 9 slides linearly in the axial direction of the guide bar device 14 with respect to the guide bar device 14. The swinging vehicle body 12 rotates around a rotation center relative to the special-shaped beam 9, wherein the rotation center is the connection point of the swinging vehicle body 12 and the special-shaped beam 9. Further, the swinging vehicle body 12 drives the special-shaped beam 9 to rotate in an arc with the center line of the forward rotation point mechanism 7 as a center of a circle, so as to further drive the edge roller 11 to synchronously rotate at the origin point in the horizontal plane. It will be appreciated by those skilled in the art that the swinging motion of the profiled beam 9 can swing to either the left side or the right side of the original position, and the edge roller 11 is unchanged at the nip point position, according to the process requirement, i.e., according to the advancing direction of the glass ribbon, so that the edge roller 11 expands and widens the glass ribbon toward both sides of the tin bath and reduces the thickness thereof by rotating the traction force provided to the glass ribbon in the transverse direction. Further, it will be appreciated by those skilled in the art that the tail boom 15 is provided independently with respect to each of the edge rollers, i.e., the tail boom 15 may be moved along the rail beam 17 with the edge rollers.
Further, referring to the embodiment shown in fig. 1, the vehicle body 8 includes a vertical lifting mechanism 4, a pressing and engaging mechanism 2, an emergency lifting mechanism 3 and a wheel-pulling rotating mechanism 1 sequentially disposed from top to bottom along a vertical plane, specifically, the vertical lifting mechanism 4 is used for adjusting the height of the vehicle body in the vertical direction, so as to realize the up-and-down movement of the wheel-pulling wheel 11, the vertical lifting mechanism 4 is fixedly connected with the lower part of the rear end of the special-shaped beam 9, so that the vehicle body 8 swings synchronously with the horizontal swinging mechanism 6, the pressing and engaging mechanism 2 is used for adjusting the wheel-pulling wheel 11 to press down on a glass ribbon, the emergency lifting mechanism 3 is connected with the wheel-pulling rod, and is used for quickly lifting the wheel-pulling wheel under emergency conditions such as faults, preventing accidents and improving operation safety. The edge wheel rotating mechanism 1 is connected with the edge wheel 11 through the edge wheel pulling rod, the edge wheel rotating mechanism 1 is used for driving and controlling the edge wheel 11 to rotate, and further, parameters such as the angular speed, the rotating direction and the like of the rotation of the edge wheel 11 can be adjusted by adjusting the edge wheel rotating mechanism 1. When the horizontal swinging mechanism 6 swings horizontally, the edge roller is driven to rotate around the center line of the edge roller 11.
Further, fig. 3 shows a schematic diagram of a cross-sectional structure of a forward rotation point of a float glass edge roller with a projection of the forward rotation point coinciding with an engagement point according to an embodiment of the present invention. The forward rotation point mechanism 7 comprises a connecting device and a follower 10, the connecting device connects the follower 10 with the special-shaped beam 9 in series, and the special-shaped beam 9 can rotate around the connecting device. Further, the follower car 10 is slidably connected to the track beam 17.
Further, the follower car 10 includes a rotating frame 101 and a sliding portion (not shown in fig. 3), through which the rotating frame 101 is connected to the track beam 17. Specifically, the upper part of the rotating frame 101 may be cooperatively connected with the track beam through a guide rail pair or a roller pair, so that the rotating frame 101 moves on the track beam 17. Those skilled in the art will understand that the sliding connection between the rotating frame 101 and the track beam 17 belongs to the prior art, and will not be described herein.
Further, a hole 102 is provided at the lower portion of the rotating frame 101, and a hole 91 is provided at the front end of the profiled beam 9. Further, as shown in fig. 3, the connecting means includes at least a bolt 71 and a nut 73, the screw head of the bolt 71 passes through the hole 102 of the rotating frame 101 and the hole 91 of the shaped beam 9 and is fastened and connected by the nut 73, and the nut 73 is located at one side of the rotating frame 101, so that the shaped beam 9 rotates around the center line of the bolt 71. Further, a spacer group 72 is further provided between the bolt 71 and the nut 73 to increase a bearing area and prevent abrasion of the internal structure of the connection device, and in particular, the spacer group 72 may be a flat spacer group or a spherical spacer group to facilitate leveling and centering.
In a variant of the embodiment shown in fig. 3, the connection means comprise a connection shaft connecting the swivel mount 101 in series with the profiled beam 9 and a bearing, which connection shaft is connected with the profiled beam 9 by means of a bearing, as will be appreciated by a person skilled in the art. Specifically, in such an embodiment, the connecting shaft passes through the hole 102 of the rotating frame 101 and the hole 91 of the special-shaped beam 9, and the two bearings are sleeved on the connecting shaft and are fixedly connected with the rotating frame 101 and the special-shaped beam 9 respectively, and specifically, the fixing connection manner of the bearings and the rotating frame 101 and the special-shaped beam 9 may have various manners, such as threaded connection, latch connection or welding, which are not repeated herein.
Further, referring to the embodiment shown in FIG. 1, the power car 16 includes a power car bracket (not shown in FIG. 1) and a mobile motion motor 18 coupled to each other, the mobile motion motor 18 being secured to the power car bracket. The carriage may be in movable engagement with the rail beam 17 via rails or rollers to enable the carriage 16 to slide on the rail beam 17. Further, a speed reducer (not shown in fig. 1) is also connected to the moving motor 18, and the speed reducer is fixed to the power car bracket and connected to the track beam 17 through a transmission device. In particular, it is understood by those skilled in the art that a gear or pulley or sprocket is mounted at the output shaft of the speed reducer. Further, the gear, the belt wheel, the chain wheel or the like is matched with a rack, a belt or a chain and the like which are arranged on the track beam 17 to form a moving kinematic pair, and when the movable kinematic motor 18 is started during operation, the power vehicle 16 is driven to linearly move along the track beam 17. From fig. 1 and the above description, the person skilled in the art will understand that the rail beam 17 is both a load-bearing part of the edge roller and a rail part of the edge roller into and out of the tin bath. Further, the track beams 17 span the top of the tin bath and are fixed on the tin channel structure or supported on the ground by upright posts at both ends and are parallel to the horizontal plane. By slidably connecting the power car 16 and the follower car 10 with the track beam 17, all the mechanisms of the edge roller can be combined into a whole, so that the freedom degree movement required by the process of pulling Bian Jigong can be realized.
Further, it will be understood by those skilled in the art that the horizontal swing mechanism 6 is provided at an upper portion of the rear end of the profiled beam 9. Preferably, in the vertical direction, the distance from the front rotation point mechanism 7 to the edge pulling rod is greater than the distance from the horizontal swinging mechanism 6 to the edge pulling rod, that is, the front end of the special-shaped beam 9 is higher than the rear end of the special-shaped beam 9, so that the front rotation point mechanism 7 is closer to the track beam 17, and the special-shaped beam 9 is stable and prevented from swinging when swinging horizontally around the front rotation point mechanism 7, so that the front rotation point mechanism 7 and the engagement point are prevented from being deviated from being located on the same central line due to the position deviation of the front rotation point mechanism 7 and the engagement point in the horizontal swinging process.
FIG. 4 shows a flow chart of a float glass production method in which the projection of a forward rotation point coincides with an engagement point, according to the embodiment of the invention, the production method is characterized in that a glass ribbon floating on the liquid surface of a tin bath is pulled to advance by means of a edge roller of the edge roller, and the thickness and the width of glass forming are controlled by adjusting parameters such as the linear speed, the horizontal deflection angle, the plane inclination angle and the like of the edge roller. The edge rollers are symmetrically arranged on two sides of the tin bath in pairs.
In such an embodiment, first, step S101 is performed, in which the edge roller of the edge roller engages with the glass ribbon to form an engagement point, and the front rotation point mechanism and the engagement point have the same center line in the vertical direction. Specifically, in connection with the embodiments shown in fig. 1 to 3 described above, the edge roller 11 is controlled to be pushed down or lifted up by driving the vehicle body 8 to form a nip with the glass ribbon. In the initial state, the swing angle of the special-shaped beam 9 is zero, that is, the special-shaped beam 9 is parallel to the track beam 17, and the horizontal projection of the forward rotation point mechanism 7 coincides with the engagement point.
And then, step S102 is carried out, wherein the horizontal swinging mechanism drives the special-shaped beam to swing on the horizontal plane by taking the same central line as an axis when in operation, and the meshing point position is kept unchanged in the swinging process of the special-shaped beam. Specifically, when the horizontal swing angle of the edge roller is adjusted, that is, the horizontal swing mechanism 6 drives the special-shaped beam 9 to rotate around the same center line by a corresponding angle, the edge roller 11 swings coaxially with the special-shaped beam 9 in a horizontal plane, that is, the edge roller 11 also rotates around the same center line as a shaft. In such an embodiment, since the projection of the pronation point mechanism 7 coincides with the engagement point, the edge roller 11 and the pronation point mechanism 7 do not undergo relative displacement during rotation, that is, the engagement point is kept unchanged, so that when the profiled beam 9 swings horizontally by a certain angle, the edge roller 11 is pressed against the glass ribbon to greatly move to affect glass forming.
Specifically, referring to the embodiment shown in fig. 2, in the initial state, the special-shaped beam 9 is perpendicular to the tail beam 15, the tangent line of the edge roller 11 on the glass ribbon is parallel to the advancing direction of the glass ribbon, and a pair of edge rollers 11 are symmetrically located on two sides of the transverse section of the glass ribbon. When the profiled beam 9 drives the edge wheel 11 to rotate clockwise or anticlockwise by an angle beta relative to the advancing direction of the glass ribbon, a sine value of the speed of the edge wheel 11 on both sides is applied to the transverse traction force of the transverse section of the glass ribbon to both sides, so that the glass ribbon is widened and thinned along both sides of the tin bath, or a sine value of the speed of the edge wheel 11 on both sides is applied to the transverse traction force of the transverse section of the glass ribbon to the center, so that the glass ribbon is narrowed and thickened along the center of the tin bath. Those skilled in the art will appreciate that the larger the pivot angle β, the larger the lateral component, and the smaller the β, the smaller the lateral component. Further, the faster the edge wheel 11 rotates, the deeper the glass ribbon is pressed into, and the greater the traction force exerted on the glass ribbon, which will not be described in detail.
FIG. 5 shows a flow chart of a float glass production process in which the pronation point projection coincides with the bite point, in accordance with an embodiment of the present invention. In such an embodiment, the horizontal swing mechanism of the edge roller includes a swing car body, a swing motion motor, a guide bar arrangement, and a tail boom. In particular, the person skilled in the art can refer to the embodiments shown in fig. 1 and 2 described above.
Step S201 is first executed, where the edge roller of the edge roller engages with the glass ribbon to form an engagement point, and the front rotation point mechanism and the engagement point have the same center line along the vertical direction. Specifically, the person skilled in the art can refer to step S101 in the embodiment shown in fig. 4, which is not described herein.
Subsequently, step S202 is performed, where the swing motor drives the swing car body to slide along the tail boom, and specifically, referring to fig. 1 and 2, the swing motor 13 drives the swing car body 12 to perform a linear motion along the axial direction of the tail boom 15.
Further, through step S203, the swing car body deflects with respect to the special-shaped beam and drives the special-shaped beam to swing in a horizontal plane with the same center line as an axis. Specifically, the profiled beam 9 is linearly slid with respect to the guide bar device 14 in the axial direction of the guide bar device 14 by the above step S202. The swinging car body 12 rotates around a rotation center relative to the special-shaped beam 9, and the rotation center is the connection point of the swinging car body 12 and the special-shaped beam 9 so as to drive the special-shaped beam 9 to rotate in an arc with the same central line as an axis, thereby further driving the edge roller 11 to synchronously rotate around the same central line. Those skilled in the art understand that according to the process requirement, the swing motion of the special-shaped beam 9 can swing towards the left side of the original position or towards the right side of the original position, and the edge roller 11 is unchanged at the position of the biting point, and the swing angle can be correspondingly set according to the requirement of glass forming.
Further, a plurality of pairs of edge rollers are symmetrically arranged on two sides of the tin bath respectively, and glass strips in the tin bath are pulled by the edge rollers. Specifically, the swing direction and the swing angle of the horizontal swing mechanism 6 are adjusted to drive the edge roller 11 to rotate at the engagement point in situ to control the direction in which the edge roller pulls the glass ribbon, and further, the rotation speed of the edge roller 11 is controlled to control the width and the thickness of the glass ribbon, so that the glass ribbon is transferred to the next pair of edge rollers adjacently arranged, and the description is omitted here. Those skilled in the art understand that in such an embodiment, the plurality of tail beams of the plurality of edge rollers are independent of each other, and can move along the track beam along with the edge rollers to ensure that the center lines of the paired edge rollers are symmetrical, so that a bracket system of the edge rollers is omitted, the edge rollers are simple in structure, and the influence on glass forming quality and product service life caused by vibration of adjacent edge rollers due to insufficient rigidity of the brackets when the swing angle of one of the edge rollers is adjusted when the plurality of groups of edge rollers are hung on the mutually related brackets is avoided.
The foregoing describes specific embodiments of the present invention. It is to be understood that the invention is not limited to the particular embodiments described above, and that various changes and modifications may be made by one skilled in the art within the scope of the claims without affecting the spirit of the invention.
Claims (14)
1. The float glass edge pulling machine with the projection of the forward rotation point and the superposition of the engagement point is characterized by comprising a track beam, a horizontal swinging mechanism, a special-shaped beam and a car body which are sequentially arranged on a vertical plane from top to bottom, wherein the rear end of the special-shaped beam is simultaneously connected with the horizontal swinging mechanism and the car body, the horizontal swinging mechanism is connected with the track beam through a power car, the power car can slide relative to the track beam, and the front end of the special-shaped beam is connected with the track beam through the forward rotation point mechanism;
the front end of the edge pulling rod of the vehicle body is connected with an edge pulling wheel, the front rotating point mechanism and the edge pulling wheel are provided with the same center line along the vertical direction, and the horizontal swinging mechanism drives the special-shaped beam to swing on a horizontal plane by taking the same center line as a shaft when in operation.
2. The edge roller of claim 1, wherein the horizontal swing mechanism comprises a swing body, a swing motor, a guide bar device and a tail beam, the swing body is respectively connected with the swing motor and the guide bar device, the swing body is slidably connected with the tail beam, the tail beam is connected with the power vehicle, and the guide bar device is slidably connected with the special-shaped beam.
3. The edge roller according to claim 2, wherein the vehicle body comprises a vertical lifting mechanism, a pressing-down engagement mechanism, an emergency lifting mechanism and an edge roller rotating mechanism which are sequentially arranged from top to bottom along a vertical plane, the vertical lifting mechanism is connected with the rear end of the special-shaped beam, and the edge roller rotating mechanism is connected with the edge roller.
4. A flanging machine according to claim 3, wherein the forward-turning point mechanism comprises a connecting device and a follower, the connecting device connects the follower with the profiled Liang Chuanjie, and the profiled beam is rotatable about the connecting device, the follower also being in sliding connection with the rail beam.
5. The edge roller of claim 4, wherein the follower comprises a swivel mount and a slide, the swivel mount being coupled to the rail beam by the slide.
6. The edge roller of claim 5, wherein the connecting means comprises a connecting shaft and a bearing, the connecting shaft connects the swivel mount to the profiled Liang Chuanjie, and the connecting shaft connects the profiled beam via the bearing.
7. The edge roller of claim 5, wherein the connection means comprises a nut and a bolt, a head of the bolt passing through the swivel mount and being connected to the profiled beam and the nut.
8. The edge roller of claim 7, wherein the nut is located on one side of the rotating frame, and a spacer group is disposed between the nut and the rotating frame.
9. The edge roller of any one of claims 1 to 8, wherein the power car comprises a power car bracket and a mobile motion motor connected to each other, the power car bracket being slidably connected to the rail beam.
10. The edge roller of claim 9, wherein the mobile motion motor is further coupled to a speed reducer, the speed reducer being coupled to the rail beam via a transmission.
11. The edge roller according to any one of claims 1 to 8 or 10, wherein a distance from the pronating point mechanism to the edge roller is greater than a distance from the horizontal swing mechanism to the edge roller in a vertical direction.
12. A method for producing float glass in which the projection of the forward rotation point coincides with the engagement point, wherein the glass ribbon on the liquid surface of the tin bath is drawn to advance by the edge roller according to any one of claims 1 to 11, comprising the steps of:
a. the edge pulling wheel of the edge pulling machine is meshed with the glass ribbon to form a meshing point, and the front rotating point mechanism and the meshing point have the same center line along the vertical direction;
b. and when the horizontal swinging mechanism works, the special-shaped beam is driven to swing on a horizontal plane by taking the same central line as an axis, wherein the meshing point position is kept unchanged in the swinging process of the special-shaped beam.
13. The method of claim 12, wherein the horizontal swing mechanism comprises a swing car body, a swing motion motor, a guide bar device, and a tail boom, and the step b comprises the steps of:
b1. the swing motion motor drives the swing car body to slide along the tail beam;
b2. the swing car body deflects relative to the special-shaped beam and drives the special-shaped beam to swing on a horizontal plane by taking the same central line as an axis.
14. The method of claim 13, wherein the glass ribbon in the tin bath is drawn by a plurality of edge rollers, and wherein a plurality of tail beams of the plurality of edge rollers are independent of one another.
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CN201610379524.5A CN105819673B (en) | 2016-06-01 | 2016-06-01 | Float glass edge roller with projection of forward rotation point and superposition of engagement point and production method |
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CN105819673B true CN105819673B (en) | 2023-08-11 |
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JP2013241324A (en) * | 2012-04-27 | 2013-12-05 | Avanstrate Inc | Method and apparatus for manufacturing glass plate |
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CN104445882A (en) * | 2014-12-25 | 2015-03-25 | 中国建材国际工程集团有限公司 | Floor type full-automatic edge roller |
CN204417316U (en) * | 2014-12-25 | 2015-06-24 | 中国建材国际工程集团有限公司 | Point apparatus is revolved before floor full-automatic edge drawing machine |
CN205774057U (en) * | 2016-06-01 | 2016-12-07 | 中国建材国际工程集团有限公司 | The floating method glass edge roller that front rotation spot projection overlaps with biting point |
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US3998616A (en) * | 1975-02-03 | 1976-12-21 | Ppg Industries, Inc. | Manufacture of flat glass having controlled width and nip width |
EP1340721A2 (en) * | 2002-02-28 | 2003-09-03 | Daorje S.A. | Edge roll machine for glass ribbon produced by a float process |
JP2013241324A (en) * | 2012-04-27 | 2013-12-05 | Avanstrate Inc | Method and apparatus for manufacturing glass plate |
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CN104445882A (en) * | 2014-12-25 | 2015-03-25 | 中国建材国际工程集团有限公司 | Floor type full-automatic edge roller |
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