CN105817782A - Magnetic-steel-type welding device with turbocharger - Google Patents
Magnetic-steel-type welding device with turbocharger Download PDFInfo
- Publication number
- CN105817782A CN105817782A CN201610342654.1A CN201610342654A CN105817782A CN 105817782 A CN105817782 A CN 105817782A CN 201610342654 A CN201610342654 A CN 201610342654A CN 105817782 A CN105817782 A CN 105817782A
- Authority
- CN
- China
- Prior art keywords
- thimble
- support
- flap
- guide rod
- regulation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/001—Turbines
Abstract
The invention relates to a magnetic-steel-type welding device with a turbocharger. The welding device is characterized by comprising a positioning device (2), an angle device (3), a guide rod (6), a regulating ring (7), a rotating plate (9), a support frame (10) and an ejector pin (12), wherein magnetic steel (8) is fixed on the regulating ring (7); the rotating plate (9) magnetically cooperates with the magnetic steel (8) on the regulating ring (7); the ejector pin (12) is elastically connected onto the support frame (10); and the head end of the ejector pin (12) faces backward and is positioned at a by-pass valve of the turbocharger (4). The magnetic-steel-type welding device has the advantages that not only can the labor intensity of workers be reduced and the working efficiency be improved, but also welding on an automatic welder can be achieved.
Description
Technical field
The present invention relates to a kind of worm wheel pressure booster Alnico welder.
Background technology
Worm wheel pressure booster utilizes high pressure exhaust gas that electromotor discharges to drive the turbine in turbine room, turbine drives again coaxial impeller, the air that impeller force feed is come in by air filter pipeline, it is allowed to supercharging and enters cylinder, make more air participate in burning, thus improve engine output, reduce discharge.
Worm wheel pressure booster is divided into welding and machine automatic welding manually when welding at present, and it is long that welding manually there is problems of the clamping time, and welding quality (gap, angle) is unstable, at the bottom of production efficiency；It is single that machine automatic welding there is problems of kind, and clamping space is little, and production efficiency is the highest, and cost is higher.
Summary of the invention
It is an object of the invention to overcome above-mentioned deficiency, it is provided that one not only can reduce labor strength but also can improve work efficiency, the worm wheel pressure booster Alnico welder welded can be carried out on automatic welder(welding machine).
The object of the present invention is achieved like this:
A kind of worm wheel pressure booster Alnico welder, it is characterised in that it includes:
Positioner, positioner is used for fixed turbine supercharger；
Angle device, angle device is for regulating the fixed angle of turbocharger；
Guide rod, guide rod is longitudinally arranged and can make length travel regulation；
Being fixed with the regulation ring of magnet steel, regulation ring can rotate and length travel regulation by degree of work on guide rod so that between magnet steel and flap, magnetic attraction is adjustable；
Flap, flap is laterally hinged with guide rod, and flap has magnetic, and flap coordinates with the magnet steel magnetic force on regulation ring；
Support, support lateral attitude on flap is adjustable；
Thimble, thimble is resiliently attached on support, and backwards, the head end of thimble is positioned at the bypass valve of turbocharger the head end of thimble.
The left end of described frame is provided with a guide holder, is provided with a guide rod forward in guide holder, and described guide rod lengthwise position in guide holder is adjustable.
Described support and flap connect with oval well format, and support lateral attitude on flap is adjustable.
According to a kind of worm wheel pressure booster Alnico welder that right is to be stated, it is characterised in that right section of front side of described support is provided with a blind rivet.
The right-hand member of described support is provided with a thimble backward, it is provided with spring between described thimble and support, described thimble, relation between spring and support is specific as follows: offer the through hole of fore-and-aft direction at the right-hand member of support, the back segment rotation of described thimble is equipped with a back nut, it is arranged with spring outside the thimble in back nut front, the external diameter of spring is less than the external diameter of back nut, thimble is from back to front through the through hole at support right-hand member, the head end of thimble is backwards, the front end of thimble passes through hole, the front end rotation of thimble is equipped with a front nut, now spring is sheathed on outside the thimble between back nut and support with compressive state, by regulating the back nut lengthwise position at thimble back segment, thus regulate the elastic force of spring.
The head end of thimble is umbrella taper.
The using method of a kind of worm wheel pressure booster Alnico welder is as follows:
Step one, turbocharger is fixed on positioner, by the angle of angle device regulation turbocharger,
Step 2, regulation guide rod lengthwise position, regulate support lateral attitude so that when flap is in lateral attitude, thimble hold out against the dead ahead that a position is positioned at the bypass valve of turbocharger,
Step 3, regulation regulate ring lengthwise position on guide rod and regulation regulation ring rotational angle on guide rod, so that the magnetic attraction of magnet steel and flap makes thimble pressure backward that the bypass valve of turbocharger can be allowed to be in a suitable pressure limit just, it is simple to welding.
Compared with prior art, the invention has the beneficial effects as follows:
The present invention applies in worm wheel pressure booster welding by the magnetic attraction of magnet steel, and this frock magnetic attraction by magnet steel utilizes lever principle, produce the most inside pressure, thimble compresses bypass valve, thus ensures worm wheel pressure booster gap weld interval, angle stabilization, has extremely important meaning.The operation of this frock is fairly simple, practical, only need to be fixed on by magnet steel on regulation ring, rotates regulation ring and adjusts magnetic attraction, adjusts suitable elastic force by spring at thimble.Frock of the present invention is not required to energising ventilation, and cost ratio is less expensive；Simple, convenient, and compare safety, reliable and stable；Operation strategies is wide, and whether spheroidal graphite casting or rustless steel produce and expect all can use.
Worm wheel pressure booster Alnico welder the most of the present invention has not only can reduce labor strength but also can improve work efficiency, can carry out the advantage welded on automatic welder(welding machine).
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the A-A sectional view of Fig. 1.
Wherein:
Frame 1, positioner 2, angle device 3, fixed turbine supercharger 4, guide holder 5, guide rod 6, regulation ring 7, magnet steel 8, flap 9, support 10, blind rivet 11, thimble 12, spring 13, back nut 14, front nut 15, articulated column 16.
Detailed description of the invention
nullSee Fig. 1 and Fig. 2，A kind of worm wheel pressure booster Alnico welder that the present invention relates to，It includes frame 1，A positioner 2 and an angle device 3 in described frame 1，For fixed turbine supercharger 4 on positioner 2，Angle device 3 is used for regulating fixed turbine supercharger 4 fixed angle，The left end of described frame 1 is provided with a guide holder 5，A guide rod 6 forward it is provided with in guide holder 5，Described guide rod 6 can vertically move in guide holder 5，The leading portion of described guide rod 6 is arranged with regulation ring 7，Right section of front side of described regulation ring 7 is provided with magnet steel 8，Described regulation ring 7 can make longitudinal sliding motion on guide rod 6，Described regulation ring 7 can also make 360 degree of rotations on guide rod 6，The front end of described guide rod 6 is hinged with regulation support by the articulated column 16 being vertically arranged，Regulation support includes flap 9 and support 10，The left end of flap 9 connects articulated column，Described flap 9 is magnetic material，Connect to the right on described flap 9 and have support 10，Described support 10 and flap 9 connect with oval well format，Make support 10 can carry out the regulation of right position at flap 9，Right section of front side of described support 10 is provided with a blind rivet 11，Support 10 and the rotation of flap 9 can be controlled by operation blind rivet 11，The right-hand member of described support 10 is provided with a thimble 12 backward，It is provided with spring 13 between described thimble 12 and support 10.Described thimble 12, relation between spring 13 and support 10 is specific as follows: offer the through hole of fore-and-aft direction at the right-hand member of support 10, the back segment rotation of described thimble 12 is equipped with a back nut 14, it is arranged with spring 13 outside the thimble 12 in back nut 14 front, the external diameter of spring 13 is less than the external diameter of back nut 14, thimble 12 is from back to front through the through hole at support 10 right-hand member, the head end of thimble 12 is backwards, the head end of thimble 12 is umbrella taper, the front end of thimble 12 passes through hole, the front end rotation of thimble 12 is equipped with a front nut 15, now spring 13 is sheathed on outside the thimble 12 between back nut 14 and support 10 with compressive state, by regulating the back nut 14 lengthwise position at thimble 12 back segment, thus regulate the elastic force of spring 13.
A kind of using method of worm wheel pressure booster Alnico welder:
Step one, turbocharger is fixed on positioner, by the angle of angle device regulation turbocharger,
Step 2, regulation guide rod lengthwise position in guide holder, regulate support lateral attitude on flap so that when flap is in lateral attitude, thimble hold out against the dead ahead that a position is positioned at the bypass valve of turbocharger,
Step 3, regulation regulate ring lengthwise position on guide rod and regulation regulation ring rotational angle on guide rod, so that the magnetic attraction of magnet steel and flap makes thimble pressure backward that the bypass valve of turbocharger can be allowed to be in a suitable pressure limit just, it is simple to welding.Additionally the spring at thimble has adjustability so that so worm wheel pressure booster of welding can ensure gap, angle stabilization, and the clamping time is greatly shortened simultaneously.
Claims (7)
1. a worm wheel pressure booster Alnico welder, it is characterised in that it includes:
Positioner (2), positioner (2) is used for fixed turbine supercharger (4)；
Angle device (3), angle device (3) is used for regulating the fixed angle of turbocharger (4)；
Guide rod (6), guide rod (6) is longitudinally arranged and can make length travel regulation；
Being fixed with the regulation ring (7) of magnet steel (8), regulation ring (7) can rotate and length travel regulation at upper (360) degree of making of guide rod (6) so that between magnet steel (8) and flap (9), magnetic attraction is adjustable；
Flap (9), flap (9) is laterally hinged with guide rod (6), and flap (9) has magnetic, and flap (9) coordinates with magnet steel (8) magnetic force in regulation ring (7)；
Support (10), support (10) is adjustable in the upper lateral attitude of flap (9)；
Thimble (12), thimble (12) is resiliently attached on support (10), and backwards, the head end of thimble (12) is positioned at the bypass valve of turbocharger (4) head end of thimble (12).
A kind of worm wheel pressure booster Alnico welder the most according to claim 1, it is characterized in that the left end of described frame (1) is provided with a guide holder (5), being provided with a guide rod (6) forward in guide holder (5), described guide rod (6) lengthwise position in guide holder (5) is adjustable.
A kind of worm wheel pressure booster Alnico welder the most according to claim 1, it is characterised in that described support (10) and flap (9) connect with oval well format, support (10) is adjustable in the upper lateral attitude of flap (9).
A kind of worm wheel pressure booster Alnico welder the most according to claim 1, it is characterised in that right section of front side of described support (10) is provided with a blind rivet (11).
nullA kind of worm wheel pressure booster Alnico welder the most according to claim 1，It is characterized in that the right-hand member of described support (10) is provided with a thimble (12) backward，Spring (13) it is provided with between described thimble (12) and support (10)，Described thimble (12)、Relation between spring (13) and support (10) is specific as follows: offer the through hole of fore-and-aft direction at the right-hand member of support (10)，The back segment rotation of described thimble (12) is equipped with a back nut (14)，It is arranged with spring (13) outside the thimble (12) in back nut (14) front，The external diameter of spring (13) is less than the external diameter of back nut (14)，Thimble (12) is from back to front through the through hole at support (10) right-hand member，The head end of thimble (12) is backwards，The front end of thimble (12) passes through hole，The front end rotation of thimble (12) is equipped with a front nut (15)，The thimble (12) that now spring (13) is sheathed between back nut (14) and support (10) with compressive state is outward，By regulating the back nut (14) lengthwise position at thimble (12) back segment，Thus regulate the elastic force of spring (13).
A kind of worm wheel pressure booster Alnico welder the most according to claim 1, it is characterised in that the head end of thimble (12) is umbrella taper.
A kind of worm wheel pressure booster Alnico welder the most according to claim 1, it is characterised in that its using method is as follows:
Step one, turbocharger is fixed on positioner, by the angle of angle device regulation turbocharger,
Step 2, regulation guide rod lengthwise position, regulate support lateral attitude so that when flap is in lateral attitude, thimble hold out against the dead ahead that a position is positioned at the bypass valve of turbocharger,
Step 3, regulation regulate ring lengthwise position on guide rod and regulation regulation ring rotational angle on guide rod, so that the magnetic attraction of magnet steel and flap makes thimble pressure backward that the bypass valve of turbocharger can be allowed to be in a suitable pressure limit just, it is simple to welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610342654.1A CN105817782B (en) | 2016-05-23 | 2016-05-23 | Worm wheel pressure booster Alnico welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610342654.1A CN105817782B (en) | 2016-05-23 | 2016-05-23 | Worm wheel pressure booster Alnico welder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105817782A true CN105817782A (en) | 2016-08-03 |
| CN105817782B CN105817782B (en) | 2017-10-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610342654.1A Active CN105817782B (en) | 2016-05-23 | 2016-05-23 | Worm wheel pressure booster Alnico welder |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09174252A (en) * | 1995-12-26 | 1997-07-08 | Dengen Kk | Grounding side connector for electric welding machine |
| CN200957495Y (en) * | 2006-09-07 | 2007-10-10 | 大连宝通工业控制有限公司 | Permanent-magnetic positioning clamp for laser weld cutting steel plate |
| CN201109018Y (en) * | 2007-11-16 | 2008-09-03 | 比亚迪股份有限公司 | Welding jig for small-sized work-piece |
| CN102814608A (en) * | 2012-07-26 | 2012-12-12 | 中国船舶重工集团公司第七○二研究所 | Device for mounting and locating fiber grating spot-welding type strain sensor |
| CN204430614U (en) * | 2014-11-28 | 2015-07-01 | 上海气焊机厂有限公司 | Clamping and positioning device |
| CN205684920U (en) * | 2016-05-23 | 2016-11-16 | 江阴机械制造有限公司 | Worm wheel pressure booster Alnico welder |
-
2016
- 2016-05-23 CN CN201610342654.1A patent/CN105817782B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09174252A (en) * | 1995-12-26 | 1997-07-08 | Dengen Kk | Grounding side connector for electric welding machine |
| CN200957495Y (en) * | 2006-09-07 | 2007-10-10 | 大连宝通工业控制有限公司 | Permanent-magnetic positioning clamp for laser weld cutting steel plate |
| CN201109018Y (en) * | 2007-11-16 | 2008-09-03 | 比亚迪股份有限公司 | Welding jig for small-sized work-piece |
| CN102814608A (en) * | 2012-07-26 | 2012-12-12 | 中国船舶重工集团公司第七○二研究所 | Device for mounting and locating fiber grating spot-welding type strain sensor |
| CN204430614U (en) * | 2014-11-28 | 2015-07-01 | 上海气焊机厂有限公司 | Clamping and positioning device |
| CN205684920U (en) * | 2016-05-23 | 2016-11-16 | 江阴机械制造有限公司 | Worm wheel pressure booster Alnico welder |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105817782B (en) | 2017-10-24 |
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