CN105815236B - A kind of stacked plastics honeycomb and its manufacturing method - Google Patents
A kind of stacked plastics honeycomb and its manufacturing method Download PDFInfo
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- CN105815236B CN105815236B CN201610394853.7A CN201610394853A CN105815236B CN 105815236 B CN105815236 B CN 105815236B CN 201610394853 A CN201610394853 A CN 201610394853A CN 105815236 B CN105815236 B CN 105815236B
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- 239000004033 plastic Substances 0.000 title claims abstract description 62
- 229920003023 plastic Polymers 0.000 title claims abstract description 62
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 210000000952 spleen Anatomy 0.000 claims abstract description 48
- 238000001746 injection moulding Methods 0.000 claims abstract description 32
- 239000007937 lozenge Substances 0.000 claims description 4
- 235000013305 food Nutrition 0.000 claims description 3
- 241000264877 Hippospongia communis Species 0.000 abstract description 176
- 241000256844 Apis mellifera Species 0.000 abstract description 20
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000002347 injection Methods 0.000 description 20
- 239000007924 injection Substances 0.000 description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 235000012907 honey Nutrition 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 229910052742 iron Inorganic materials 0.000 description 6
- 235000013871 bee wax Nutrition 0.000 description 5
- 239000012166 beeswax Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 230000006378 damage Effects 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 5
- 241000257303 Hymenoptera Species 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000003491 array Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 102000002322 Egg Proteins Human genes 0.000 description 2
- 108010000912 Egg Proteins Proteins 0.000 description 2
- 201000001376 Familial Combined Hyperlipidemia Diseases 0.000 description 2
- 238000009341 apiculture Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 210000004681 ovum Anatomy 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- HHXYJYBYNZMZKX-UHFFFAOYSA-N 3,4:15,16-diepoxy-7-oxo-13(16),14-clerodadien-20,12-olide-(3alpha,4alpha)-form Natural products C12CCC3C4(C)CCCC(C)(C)C4CCC3(C)C1(C)CCC1C2(C)CCC1C(=C)C HHXYJYBYNZMZKX-UHFFFAOYSA-N 0.000 description 1
- 241000255896 Galleria mellonella Species 0.000 description 1
- 241000382353 Pupa Species 0.000 description 1
- 241001080929 Zeugopterus punctatus Species 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010892 electric spark Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K47/00—Beehives
- A01K47/04—Artificial honeycombs
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K47/00—Beehives
- A01K47/02—Construction or arrangement of frames for honeycombs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
- B29C33/3842—Manufacturing moulds, e.g. shaping the mould surface by machining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Engineering & Computer Science (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Toys (AREA)
Abstract
The invention discloses a kind of stacked plastics honeycomb and its manufacturing methods, a single two-sided honeycomb element that is being made of the two-sided disjunctor lair array of a pair of of V-arrangement and being equipped with tie-hole is manufactured with injection molding process, with its with row to or arrange to successively carrying out closed assembly and locked with band, the two-sided honeycomb that two sides are symmetrical, close hexagon lair adjacent and with V-arrangement angle is formed, spleen frame is installed additional in its surrounding and forms stacked plastics honeycomb；Beneficial effects of the present invention: single two-sided honeycomb projection of elements area is small, structure is simply easy injection molding, make the room depth of the stacked plastics honeycomb of closed assembly formation and wall thickness close to honey comb, solves the technical problem that the prior art can not be molded into moldeed depth room thin-walled plastic honeycomb, stacked plastics honeycomb can shorten honeybee and make the spleen time and can store and reuse for a long time.
Description
Technical field
The present invention relates to a kind of applied to the beeware used on bee raising beehive, and in particular to a kind of stacked modeling
Expect honeycomb and its manufacturing method.
Background technique
The honeycomb of bee raising is the mankind to produce the two sides for the septum for needing inducing bees to fix in wooden frame and secrete
The thousands of close adjacent hexagons lairs that beeswax is constructed, room depth are 13mm or so, and room wall thickness is 0.1mm or so, due to
The nature of honeybee make so, and the lair on the honeycomb two sides that honeybee constructs is had one about 13 ° of top rade by room bottom to room mouth.
Honeycomb, which stays in the pupa clothing of de- cocoon in lair through honeybee mostly generation breeding, makes room wall thickening and room diameter becomes smaller, and honeybee can be from
It ruins and remakes, there are also infringement destruction of the galleria mellonella waxmoth to honeycomb in storage, so that bee colony will more renew honeycomb every 2 years.
One septum needs 0.13 ㎏ of beeswax, and honeybee makes a new spleen and needs 0.145 ㎏ of beeswax, and every group of bees at least 12
Honeycomb then needs 3.3 ㎏ of beeswax, and worker bee secretes 1 ㎏ beeswax, needs to consume 16 ㎏ honey；So a group bee is every two years because making
Spleen will at least consume 52.8 ㎏ honey；In addition in nectar flow, individual honeycomb makes the spleen time about more than ten, 20 days；Non- honey flow
Phase is then up to one, two month or more；Make that spleen operation is time-consuming and laborious to be also consumed by a large amount of honey resources；There are also when production frame
Septum is fixed with iron wire, iron nail, keeps the honey content of beary metal of harvesting exceeded.
For the various problems of above-mentioned honey comb, it is a kind of feasible side that honey comb is substituted using plastics honeycomb
Case, however for the honeycomb model as two-sided honeycomb with lair angle and ultra-thin-wall, it is with present Shooting Technique
It is molding can not to implement integral molded plastic；Injection molding is even used to carry out two-sided spelling group for fritter single side thin-walled plastic honeycomb,
For example (its projected area is 100cm to 100*100mm2) fritter single-sided honeycomb model, lair wall thickness control is in 0.2~0.4mm
(this is technical solution disclosed in patent CN201320225241.7) will reach room depth 13mm or be difficult to realize；The present invention
People is verified by the injection mold that production covers the single side thin-walled plastic honeycomb for not having sexual intercourse deep more in injection molding machine upper testing mould, verifying
The result is that: when room can be molded to obtain complete finished product when within 4.5mm deeply；When room is further continued for deepening deeply, due to by plastics
The limitation of fluidity of molten, melt mold filling is difficult, and defect rate rises at double；It is small since the big end in die cavity gap is with a thickness of 0.4mm
End with a thickness of 0.2mm, finish must reach mirror surface (could demould in this way)；The cavity mold of the injection mold is with more than 400
A hexagon mold core carries out assembled structure (if with electric spark overall processing it is difficult to ensure that reaching mirror surface)；Because arriving when injection molding
Up to the plastic melt of different location, there are pressure differences and the time difference, cause six lateral forces unevenness of hexagon mold core, some by
Repulsion, some are by pressure, and hexagon mold core clamps lair wall due to elasticity restores after injection molding, cause demoulding difficult
(being known as clamping in the such phenomenon of Injection Industry, Ying Yange is avoided)；As the above-mentioned influence of intensification of room depth is more significant, through trying
Verifying bright can not normally be molded production with regard to serious clamping when room depth is 6.5mm or so；Therefore the prior art can be produced
The maximum lair depth of single side thin-walled plastic honeycomb is about 4~5mm.
For whole two-sided honeycomb, if manufactured with Shooting Technique, unless the thickness of room wall is increased to 1~
1.5mm is possible to injection molding and obtains the two-sided honeycomb that room depth is 13mm, and the upper and lower mould of the injection mold shares a mould more than 7,000
All there is clamping phenomenon in core, upper and lower mould, also to have draw taper to demould smooth room wall, but this gradient cannot be too big, no
Room bottom diameter, which will so be reduced, causes honeybee not receive, if this gradient is too small and is unfavorable for smoothly demoulding, in application for note
It is very harsh to mould technique such as temperature, pressure, the requirement of injection speed, easy clamping causes demoulding that midway is unsuccessfully caused to stop production or owe
It injects and generates substandard products；Assuming that the demoulding of lower die can only use thousands of knock-pins in the case that mould can be demoulded smoothly on it
Carry out ejection device, due to there are lair angle, liftout attachment be ejection direction with direction is opened there are the oblique top knots of angle
Structure, the structure influence the service life of mold very big；Again since it is two-sided structure, the glue-feeding system of the injection mold is set
Meter is very big with manufacture difficulty, so the structure of this injection mold is very complicated, the requirement to machining accuracy is also very high, more than 7,000
The surface smoothness of a mold core must reach mirror surface, thus keep mold manufacturing expense very expensive, the later maintenance cost of mold
Also high；Its service life of the more complicated mold of structure is also shorter, and injection molding machine matched with its must be large size plastic jetting-moulding device, energy
Consumption is high, greatly improves production cost；The two-sided honeycomb of above-mentioned 1~1.5mm thickness can make the lair quantity on entire spleen face
It reduces, while also not meeting the bionical characteristic of honey comb；So the two-sided honeycomb in the entirety heavy wall depth room is due to above-mentioned various
Reason and be unfavorable for promoting the use of on a large scale.
If setting 0.2~0.4mm for the thickness of room wall, for the injection mold of this whole two-sided honeycomb of thin-walled,
Then all problems of the injection mold of the two-sided honeycomb in above-mentioned whole heavy wall depth room will be reflected more clearly on this injection mold,
And since projected area is big, melt long flow path, and handy high-pressure injection moulding technique is possible to fill, so thereon, lower die clamp
Mould phenomenon than fritter single side thin-walled plastic honeycomb injection mold seriously much, carried out in a word with Shooting Technique whole two-sided
The manufacture of thin-walled honeycomb is very difficult, and attainable maximum room is deep also in 4mm or so.
Summary of the invention
It can not be made to it is an object of the invention to overcome the shortcomings of existing honey comb, while in order to solve the prior art
To the status of deep room thin-walled plastic honeycomb, provide that a kind of room is deep and room wall thickness is made close to effectively shortening for honey comb
Spleen time, the stacked plastics honeycomb that can be stored and reuse for a long time and its manufacturing method.
A kind of manufacturing method of stacked plastics honeycomb of the present invention: it is arranged that a structure is simple, projected area compares first
The small and single two-sided honeycomb member being made of a two-way conjoined lair of symmetrical V-arrangement along linear array convenient for injection molding
Part, and corresponding injection mold is made, it is manufactured to obtain single two-sided honeycomb with injection molding process by high speed and high pressure injection molding machine
Then the single two-sided honeycomb element is successively carried out closed assembly and forms two-sided honeycomb, then installs spleen frame shape additional in its surrounding by element
At stacked plastics honeycomb；
A kind of stacked plastics honeycomb of the present invention: described single two-sided including single two-sided honeycomb element, band and spleen frame
Honeycomb element is the injection-moulded component of an entirety, is the two-sided lair of V-arrangement by a pair of bi-directional symmetrical with angle with array
Mode constitutes one group of two-sided lair of V-arrangement in single-row arrangement, uniformly distributed thereon to have the tie-hole penetrated for band, lair
Room is deep and room wall thickness is close to honey comb；With single two-sided honeycomb element with row to or arrange to successively carrying out closed assembly and use
Band carries out locking and forms two sides all to be the assembling form of the symmetrical close adjacent hexagon lair with V-arrangement angle
Two-sided honeycomb, its surrounding install additional spleen frame form stacked plastics honeycomb.
The single two-sided honeycomb element is the two-sided hexagon honeycomb element of uniline, is the injection molding member an of entirety
Part, be by a pair of bi-directional symmetrical with angle the two-sided hexagon disjunctor lair of V-arrangement along the angle plane of lair normal direction with
Back gauge T equidistant executions linear array and constitute one group of two-sided lair of V-arrangement in single-row layout, the adjacent lair of any two
Adjacent in the form of share common sidewalls, the thickness of all side walls in outer periphery is the half for sharing front wall thickness；Its is all to be total to
0.3 °~0.5 ° of draw taper is provided with by room mouth to room bottom with straight sidewall；The bottom of each of which lair is adjacent by three
The scrobicula shape room bottom that lozenge is constituted, the room bottom of monosymmetric two lairs is mutually leaned on, room mouth is opposite and V-shaped conjoined structure；
It is uniformly distributed thereon to have the tie-hole penetrated for band.
The single two-sided honeycomb element is the two-sided half lair honeycomb element of Y type of uniline, is the injection molding of an entirety
Element is the normal direction of the angle plane by two-sided half lair of Y type disjunctor of V-arrangement of a pair of bi-directional symmetrical with angle along lair with
Back gauge T equidistant executions linear array and constitute one group of two-sided half lair of Y type of V-arrangement in single-row layout, the lair of any surface
It is two rows, half lair adjacent with share common sidewalls, the sidewall thickness at both ends is the half of remaining sidewall thickness；Two sides are symmetrical
Two and half lairs room bottom mutually lean on, room mouth is opposite and V-shaped conjoined structure；It is uniformly distributed thereon to have the bundle penetrated for band
It is with holes.
The single two-sided honeycomb element is single-row two-sided hexagon honeycomb element, is the injection-moulded component of an entirety,
It is the direction of the angle plane bisector by the two-sided hexagon disjunctor lair of V-arrangement of a pair of bi-directional symmetrical with angle along lair
One group of two-sided hexagon lair of V-arrangement in single-row arrangement is constituted with the point execution linear array equidistant away from H, two in any surface
It is connected between a hexagon lair by connection straight sidewall and forms two and half lairs in its two sides, during the thickness of side straight sidewall is
Between oblique side wall and connection straight sidewall thickness half；The room bottom of monosymmetric two lairs and half lair mutually leans on, room mouth
Opposite and V-shaped conjoined structure；It is uniformly distributed thereon to have the tie-hole penetrated for band.
The length and width of the stacked plastics honeycomb, array number and stacked modeling by single two-sided honeycomb element
Expect honeycomb row to or arrange to closed assembly number determine；
Spacing on the single two-sided honeycomb element between adjacent tie-hole is 30~100mm.
The crest line angle of the two sides lair of the single two-sided honeycomb element is 154 °~170 ° and two sides lair is symmetrical；
The inscribed circle diameter of the single two-sided honeycomb element two sides lair is 4~7mm, and the depth of lair is 5~13mm,
The wall thickness of lair is 0.2~0.6mm.
The single two-sided honeycomb element is with food grade plastic integral injection moulding.
A kind of stacked plastics honeycomb of the present invention and its manufacturing method the utility model has the advantages that
1) single two-sided honeycomb element, due to projected area is small, structure is simple, the design of its injection mold and manufacture all very
It is easy, using comprehensive multiple spot glue-feeding system and high speed and high pressure injection molding machine, injection molding can be easy and obtain that room is deep and wall thickness is close
In the single two-sided honeycomb element of honey comb, the stacked plastics honeycomb, which solves the prior art, can not be molded into moldeed depth room
The technical problem of thin-walled plastic honeycomb, and the investment of the injection mold of the single two-sided honeycomb element is small, and maintenance is simple, with
Its matched injection molding machine is also small injecting machine, and low energy consumption, and manufacturing cost is low, more conducively a wide range of popularization and application of the technology；
2) since stacked plastics honeycomb is closed assembly structure, for the honeycomb of the spleen face size of different specifications, change
Closed assembly quantity can achieve the goal without the injection mold for making multiple and different specifications, reduce and generate cost；In addition for
The maintenance of local damage in use is also very convenient, as long as the single two-sided honeycomb element of replacement damage；
3) the room bottom of the stacked plastics honeycomb, all lairs of two sides is the conjoined structure mutually leaned on, meets honeybee
The bionical characteristic of lair is conducive to the heat preservation of bee colony and overwintering；Honeybee can quickly build on the basis of stacked plastics honeycomb
Nest is at spleen, in this embodiment it is not even necessary to which making spleen again can be used, and effectively shortens and makes the spleen time, since plastics honeycomb can use high temperature side
Method kill nest worm's ovum, it is easy to clean, can store and reuse for a long time, this is significantly reduced the workload of bee-keeping personnel while again
Increase the yield of honey；If the consumption of 26.4gk honey can be saved every year using stacked plastics honeycomb with a army of bees,
Domestic existing more than 800 ten thousand groups, bee colony, as one can imagine the Social benefit and economic benefit of its creation；Simultaneously because not needing to use iron
Silk, iron nail fix septum, avoid the heavy metal pollution of honey.
Detailed description of the invention
Fig. 1 is the three-dimensional view of the two-sided hexagon honeycomb element of uniline of the present invention；
Fig. 2 is the sectional view of the two-sided hexagon honeycomb element of uniline of the present invention；
Fig. 3 is the partial enlarged view of the two-sided hexagon honeycomb element of uniline of the present invention；
Fig. 4 is the closed assembly schematic diagram of the two-sided hexagon honeycomb element of uniline of the present invention；
Three-dimensional view when Fig. 5 is uniline of the present invention two-sided hexagon honeycomb element closed assembly；
Fig. 6 is the plan view of spleen frame of the present invention；
Fig. 7 is the three-dimensional view for the stacked plastics honeycomb that the present invention installs additional after spleen frame；
Fig. 8 is the three-dimensional view of the two-sided hexagon disjunctor lair group of three pairs of V-arrangements of the invention；
Fig. 9 is that the present invention three founds the two-sided hexagon disjunctor lair group of V-arrangement along angle plane cutting extraction inboard portion
Stereogram；
Figure 10 is the three-dimensional view of two-sided half lair of Y type disjunctor of a pair of of V-arrangement of the present invention；
Figure 11 is the three-dimensional view of the two-sided half lair honeycomb element of Y shape of uniline of the present invention；
Three-dimensional view when Figure 12 is uniline of the present invention two-sided half lair honeycomb element closed assembly of Y type；
Figure 13 is the three-dimensional view for the two-sided honeycomb that the two-sided half lair honeycomb element closed assembly of Y type of uniline of the present invention is formed；
Figure 14 is the three-dimensional view that the single-row two-sided hexagon honeycomb element of the present invention is rotated by 90 ° placement；
Three-dimensional view when Figure 15 is single-row two-sided hexagon honeycomb element closed assembly of the invention；
Figure 16 is the three-dimensional view for the two-sided honeycomb that the single-row two-sided hexagon honeycomb element closed assembly of the present invention is formed.
In figure: room bottom 1, room bottom 2, shared straight sidewall 3, the two-sided hexagon honeycomb element 4 of I type uniline, II type uniline are two-sided
Hexagon honeycomb element 5, band 6, bundling buckle 7, upper spleen frame 8, lower spleen frame 9, left spleen frame 10, right spleen frame 11, through-hole 12, threaded hole
13, the two-sided half lair honeycomb element 16 of Y type of the angle plane 14 of lair, the angle plane 15 of lair, III type uniline, IV type uniline
Two-sided half lair honeycomb element 17 of Y type, connection straight sidewall 18, side straight sidewall 19, oblique side wall 20, single two-sided honeycomb element
21, the two-way hexagon disjunctor lair C1 of V-arrangement, the two-way hexagon disjunctor lair C2 of V-arrangement, the two-way hexagon disjunctor lair C3 of V-arrangement, half
Lair C4, half lair C5, tie-hole K.
Specific embodiment
Now in conjunction with attached drawing, the present invention will be described in detail, hereinafter, will describe embodiment party of the invention in detail referring to each figure
Formula, the pixel with same nature, identical component, assembly unit are denoted with the same reference numerals each other.
A kind of manufacturing method of stacked plastics honeycomb of the present invention: for the implementation for being conducive to injection molding process, object
Projected area should be the relatively good of small area, so being arranged first, a structure is simple, projected area is smaller and is convenient for note
The molding single two-sided honeycomb element being made of a two-way conjoined lair of symmetrical V-arrangement along linear array is moulded, and makes phase
The injection mold answered is manufactured to obtain single two-sided honeycomb element with injection molding process by high speed and high pressure injection molding machine, then will
Single two-sided honeycomb element successively carries out closed assembly and forms two-sided honeycomb, finally installs spleen frame additional in the surrounding of two-sided honeycomb and forms closed assembly
Formula plastics honeycomb.
The linear array of the object (the two-way conjoined lair of such as above-mentioned V-arrangement) is along straight line by object with a fixed spacing weight
Multiple bank column place the set of the row's object formed, and the number that repeated arrangement is placed is known as number of arrays, and linear array hereafter is equal
It anticipates thus.
The single two-sided honeycomb element is to be formed by the two-way conjoined lair of V-arrangement along linear array, projected area and
Length is related to the number of arrays of linear array, can determine its projected area by the single two-sided honeycomb element of respective array number and fit
The injection molding machine of different model is answered to be produced；It can also determine that the integral multiple of the length of single two-sided honeycomb element is equal to by number of arrays
The length or width in required spleen face；So the manufacturing method of two-sided honeycomb is formed with single two-sided honeycomb element closed assembly, it is single double
The length determination of face honeycomb element is more flexible, and injection mold is also fairly simple, is core of the invention technical solution.
A kind of stacked plastics honeycomb, including single two-sided honeycomb element 21, band 6 and spleen frame, the single two-sided nest
Spleen element 21 is the injection-moulded component of an entirety, is the two-way conjoined lair of V-arrangement by a pair of bi-directional symmetrical with angle along straight
Linear array constitutes one group of two-sided lair of V-arrangement in single-row arrangement, uniformly distributed thereon to have the tie-hole K penetrated for band 6,
The room of lair is deep and room wall thickness is close to honey comb；With single two-sided honeycomb element 21 with row to or arrange to successively being folded
It fills and carries out locking to form two sides all being the symmetrical close adjacent hexagon lair with V-arrangement angle with band 6
The two-sided honeycomb of assembling form installs spleen frame additional in its surrounding and forms stacked plastics honeycomb.
Embodiment 1.
The single two-sided honeycomb element 21 is the two-sided hexagon honeycomb element of uniline, is the injection molding member an of entirety
Part is as shown in Figure 1, 2, 3 to be put down by the two-way conjoined lair C1 of V-arrangement of a pair of bi-directional symmetrical with angle along the angle of lair
The normal direction in face 15 is constituted one group of two-sided hexagon disjunctor nest of V-arrangement in single-row layout with back gauge T equidistant execution linear array
Room, the back gauge T are the distance between two opposite side of hexagon lair；The adjacent lair of its any two is to share front
The form of wall is adjacent, and the thickness of all side walls in outer periphery is the half for sharing 3 thickness of straight sidewall；To own convenient for demoulding
Shared straight sidewall 3 0.3 °~0.5 ° of draw taper is provided with by room mouth to room bottom；The bottom of each of which lair is by three
The scrobicula shape room bottom that adjacent lozenge is constituted, the room bottom of monosymmetric two lairs is mutually leaned on, room mouth is opposite and V-shaped disjunctor
Structure；It is uniformly distributed thereon to have the tie-hole penetrated for band；As shown in Figure 4,5, due to the two-sided hexagon honeycomb member of uniline
Upper and lower two closed assembly faces of part are serrated face, and two honeycomb elements are carried out closed assembly in the mutually identical mode of serrated face
When, the two is the distance of half of back gauge T of being staggered in the normal direction of angle plane 15, therefore, in order to ensure that after closed assembly tie-hole K it is coaxial,
The two-sided hexagon honeycomb element of uniline for closed assembly may be configured as the two-sided hexagon honeycomb element 4 of I type uniline and II type uniline
Two-sided 5 two kinds of hexagon honeycomb element, the difference of both be exactly tie-hole K position be offset from each other half of back gauge T away from
From；By the two-sided hexagon honeycomb element 4 of the I type uniline and the two-sided hexagon honeycomb element 5 of II type uniline in alternate mode
Direction along lair folder bisector of angle carries out dislocation closed assembly, is then locked with band 6 and bundling buckle 7, just constitutes the double of closed assembly
Face honeycomb, two sides are all the symmetrical close adjacent hexagon lairs with V-arrangement angle, and all lairs is straight
Diameter and wall thickness are all identical；As shown in Figure 6,7, upper spleen frame 8, lower spleen frame 9, left spleen frame are installed additional in the surrounding of the two-sided honeycomb of closed assembly
10, right spleen frame 11, medial surface is corresponding with the surrounding shape of two-sided honeycomb to coincide, and upper spleen frame 8, lower spleen frame 9 are provided with through-hole 12,
Left spleen frame 10, right spleen frame 11 are provided with threaded hole 13, are consolidated upper spleen frame 8, lower spleen frame 9, left spleen frame 10, right spleen frame 11 by screw
The two-sided honeycomb of fixed while fixed closed assembly, whole is just stacked plastics honeycomb.
Embodiment 2.
The single two-sided honeycomb element 21 is the two-sided half lair honeycomb element of Y type of uniline, is the injection molding of an entirety
Element, as shown in figure 8, for three pairs of bi-directional symmetricals with angle and the adjacent two-sided hexagon disjunctor lair group C1 of V-arrangement,
C2, C3, the bottom of each of which lair are the scrobicula shape room bottom being made of three adjacent lozenges, monosymmetric two and half nest
The room bottom in room is mutually leaned on, room mouth is opposite and V-shaped conjoined structure；First along V-arrangement two lairs of two-sided hexagon disjunctor lair C1
Angle plane 14,15 cuts the two-sided hexagon disjunctor lair group of the V-arrangement and extracts inboard portion, as shown in figure 9, then with V
The normal direction of angle plane 15 of the central axes (dotted line in Fig. 9) of two-sided hexagon disjunctor lair group C2, C3 of shape along lair carries out
It cuts and extracts inboard portion, as shown in Figure 10, obtain two-sided half nest of Y type disjunctor of V-arrangement of a bi-directional symmetrical with angle
Room；The two-sided half lair honeycomb element of Y type of uniline is the angle plane by two-sided half lair of Y type disjunctor of the V-arrangement along lair
15 normal direction is constituted one group of two-sided half lair of Y type of V-arrangement in single-row layout with back gauge T equidistant execution linear array, described
Back gauge T be hexagon lair the distance between two opposite side；The lair of its any surface is that two rows are adjacent with share common sidewalls
Half lair C4, C5, the sidewall thickness at both ends is the half of remaining sidewall thickness, as shown in figure 11, uniformly distributed thereon to have
The tie-hole penetrated for band；It as shown in figure 12, will since the two-sided half lair honeycomb element of Y type of uniline is two rows, half lair
When two honeycomb elements carry out closed assembly in a manner of gathering into complete lair, the two is to be staggered half in the normal direction of angle plane
The distance of back gauge T, for the planarization at both ends after guarantee closed assembly, the two-sided half lair honeycomb element of Y type of uniline for closed assembly obtains can
It is set as two-sided half 17 two kinds of the lair honeycomb element of Y type of two-sided half lair honeycomb element of Y type, the 16 familial combined hyperlipidemia uniline of III type uniline,
The difference of the two is exactly the whole distance for mutually staggering half of back gauge T；By the two-sided half lair honeycomb element of Y type of the III type uniline
The direction of angle plane 15 bisector of the two-sided half lair honeycomb element 17 of Y type of 16 familial combined hyperlipidemia unilines in alternate mode along lair
Closed assembly is carried out, is then locked with band 6 and bundling buckle 7, just constitutes the two-sided honeycomb of closed assembly, as shown in figure 13, two sides are all
The symmetrical close adjacent hexagon lair with V-arrangement angle, and the diameter of all lairs and wall thickness are all identical；?
The surrounding of the two-sided honeycomb of closed assembly installs upper spleen frame additional, and whole is just stacked plastics honeycomb；The structure of spleen frame such as 1 institute of embodiment
It states.
Embodiment 3.
The single two-sided honeycomb element 21 is single-row two-sided hexagon honeycomb element, is the injection molding member an of entirety
Part is as shown in figure 14 the two-sided hexagon disjunctor lair C1 of V-arrangement by a pair of bi-directional symmetrical with angle along the flat of its angle
The direction of separated time is described to put the two-sided hexagon lair of V-arrangement that the execution linear array equidistant away from H is constituted one group in single-row arrangement
Point away from H be hexagon lair circumscribed circle diameter and the sum of its any side length, two hexagon lairs in any surface it
Between connected by connection straight sidewall 18 and form two and half lairs in its two sides, the thickness of side straight sidewall 19 is the oblique side wall of centre
20 and connection straight sidewall 18 thickness half；The room bottom of monosymmetric two lairs and half lair mutually leans on, room mouth is opposite and
V-shaped conjoined structure；It is uniformly distributed thereon to have the tie-hole K penetrated for band 6；By the single-row two-sided hexagon lair nest
Spleen element carries out closed assembly along the normal orientation of the angle plane 15 of lair, is then locked with band 6 and bundling buckle 7, just constitutes folded
The two-sided honeycomb of dress, as shown in Figure 15,16, two sides are all the symmetrical close adjacent hexagons with V-arrangement angle
Lair, and the diameter of all lairs and wall thickness are all identical；Upper spleen frame is installed additional in the surrounding of the two-sided honeycomb of closed assembly, and entirety is just
For stacked plastics honeycomb；The structure of spleen frame is as described in Example 1.
The length and width of the stacked plastics honeycomb, can be by the array of single two-sided honeycomb element by dividing exactly calculating
The row of number and stacked plastics honeycomb to or arrange to closed assembly number determine；
It is adjacent on the single two-sided honeycomb element 21 to make stacked plastics honeycomb made of closed assembly without fit-up gap
Tie-hole K between spacing to be set as 30~100mm proper；
Crest line angle for the bionical effect for reaching honey comb, the two sides lair of the single two-sided honeycomb element is
154 °~170 ° and two sides lair it is symmetrical；
The inscribed circle diameter of the two sides lair of the single two-sided honeycomb element 21 is 4~7mm, the depth of lair is 5~
13mm, the wall thickness of lair are 0.2~0.6mm；
The single two-sided honeycomb element 21 is with food grade plastic integral injection moulding；
Above three embodiments are currently preferred single two-sided honeycomb element, in the enlightenment of technical solution of the present invention
Under, also there are many single two-sided honeycomb element of other forms, it also should belong to protection scope of the present invention.
Above-mentioned three kinds of single two-sided honeycomb element 21, since projected area is small, structure is simple, its injection mold design
It is all easy to manufacture, using comprehensive multiple spot glue-feeding system and high speed and high pressure injection molding machine, injection molding can be easy and obtain room depth
With wall thickness close to the two-sided honeycomb element of honey comb；Under this enlightenment, (it can also be compared with the multiple rows of of injection molding small area
Such as two rows) honeycomb element closed assembly at large area two-sided honeycomb, it should belong to the scope of protection of the present invention.
The stacked plastics honeycomb solves the technology hardly possible that the prior art can not be molded into moldeed depth room thin-walled plastic honeycomb
Topic；And the investment of the injection mold of the two-sided honeycomb element is small, and maintenance is simple, and injection molding machine matched with its is also small-sized note
Molding machine, low energy consumption, and manufacturing cost is low；Convenient for the popularization and application of the technology.
Since stacked plastics honeycomb is closed assembly structure, for the honeycomb of the spleen face size of different specifications, change is folded
Dress quantity can achieve the goal without the injection mold for making multiple and different specifications, reduce and generate cost；In addition for
The maintenance of local damage in use process is also very convenient, as long as the single two-sided honeycomb element of replacement damage.
The stacked plastics honeycomb, the room bottom of all lairs of two sides are mutually leaned on, and the bionical characteristic of honeybee comb cell is met,
Be conducive to the heat preservation of bee colony and overwintering；Honeybee can quickly nest into spleen on the basis of stacked plastics honeycomb, or even be not required to
Again to make spleen can be used, and effectively shortens and makes the spleen time, since plastics honeycomb can kill nest worm's ovum, clear with high temperature process
Convenience is washed, can store and reuse for a long time, this is significantly reduced the workload of bee-keeping personnel simultaneously and increases the production of honey
Amount；If the consumption of 26.4gk honey can be saved every year using stacked plastics honeycomb with a army of bees, domestic existing bee colony 800
More ten thousand groups, as one can imagine the Social benefit and economic benefit of its creation；Simultaneously because not needing to fix nest with iron wire, iron nail
Plinth avoids the heavy metal pollution of honey.
Claims (7)
1. a kind of manufacturing method of stacked plastics honeycomb, it is characterised in that: it is right by one to manufacture to obtain with injection molding process
The single two-sided honeycomb element that the two-way conjoined lair of the V-arrangement of title is constituted along linear array, then by the single two-sided honeycomb member
Part successively carries out closed assembly and forms two-sided honeycomb, then installs spleen frame additional in its surrounding and form stacked plastics honeycomb, and described is single double
Face honeycomb element is the two-sided hexagon honeycomb element of uniline, is the injection-moulded component of an entirety, is to have angle by a pair
The two-sided hexagon disjunctor lair of the V-arrangement of the bi-directional symmetrical execution line array equidistant with back gauge T along the normal direction of the angle plane of lair
It arranges and constitutes one group of two-sided hexagon lair of V-arrangement in single-row layout, the adjacent lair of any two is in the form of share common sidewalls
Adjacent, the thickness of all side walls in outer periphery is the half for sharing front wall thickness；All shared straight sidewalls are by room mouth to room bottom
It is provided with 0.3 °~0.5 ° of draw taper；The bottom of each lair is the scrobicula shape room being made of three adjacent lozenges
Bottom, the room bottom of monosymmetric two lairs is mutually leaned on, room mouth is opposite and V-shaped conjoined structure, uniformly distributed thereon to have for pricking
The tie-hole that band penetrates.
2. the stacked plastics honeycomb that stacked plastics honeycomb manufacturing method according to claim 1 is fabricated.
3. stacked plastics honeycomb according to claim 2, it is characterised in that: the length of the stacked plastics honeycomb and
Width, from the row of the array number of single two-sided honeycomb element and stacked plastics honeycomb to or arrange to closed assembly number determine.
4. stacked plastics honeycomb according to claim 2, it is characterised in that: phase on the single two-sided honeycomb element
Spacing between adjacent tie-hole is 30~100mm.
5. stacked plastics honeycomb according to claim 2, it is characterised in that: the single two-sided honeycomb elements on either side
The crest line angle of lair is 154 °~170 ° and two sides lair is symmetrical.
6. stacked plastics honeycomb according to claim 2, it is characterised in that: the single two-sided honeycomb element two sides
The inscribed circle diameter of lair is 4~7mm, and the depth of lair is 5~13mm, and the wall thickness of lair is 0.2~0.6mm.
7. stacked plastics honeycomb according to claim 2, it is characterised in that: the single two-sided honeycomb element is to use
Food grade plastic integral injection moulding.
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| CN1298634A (en) * | 1999-03-02 | 2001-06-13 | 朱塞佩·罗韦雷 | Artificial honeycombs |
| CN2466905Y (en) * | 2001-03-12 | 2001-12-26 | 上海汇开经贸有限公司 | Honeycomb partitions for apiculture |
| CN201630124U (en) * | 2010-03-26 | 2010-11-17 | 北京绿纯有机生物科技开发中心 | Artificial honeycomb with septum shared by two sides |
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