CN105810764B - A kind of preparation method of copper-indium-galliun-selenium film solar cell photoelectric absorption conversion layer - Google Patents

A kind of preparation method of copper-indium-galliun-selenium film solar cell photoelectric absorption conversion layer Download PDF

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CN105810764B
CN105810764B CN201610410939.4A CN201610410939A CN105810764B CN 105810764 B CN105810764 B CN 105810764B CN 201610410939 A CN201610410939 A CN 201610410939A CN 105810764 B CN105810764 B CN 105810764B
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copper
indium
gallium
selenium
film
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CN105810764A (en
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陈良范
孙嵩泉
甄永泰
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Anhui Constant Copper Indium Gallium Selenium Technology Co Ltd
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Anhui Constant Copper Indium Gallium Selenium Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/0248Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
    • H01L31/0256Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by the material
    • H01L31/0264Inorganic materials
    • H01L31/032Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312
    • H01L31/0322Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312 comprising only AIBIIICVI chalcopyrite compounds, e.g. Cu In Se2, Cu Ga Se2, Cu In Ga Se2
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/541CuInSe2 material PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

A kind of preparation method of copper-indium-galliun-selenium film solar cell photoelectric absorption conversion layer, its basic step is followed successively by order:1)One layer of copper gallium alloy film is deposited with the method for physical vacuum sputter-deposited thin films.2)By above-mentioned copper gallium film in the selenium steam ambient of vacuum vapor plating selenization.3)On film after selenization indium and selenium element are deposited with vacuum co-evaporation.4)Finally deposit a small amount of gallium on above-mentioned film to adjust the electric property of copper-indium-galliun-selenium film solar cell photoelectric absorption conversion layer with vacuum vapor deposition method.

Description

A kind of preparation method of copper-indium-galliun-selenium film solar cell photoelectric absorption conversion layer
Technical field
The present invention relates to the preparation method that a kind of solar cell photoelectric absorbs conversion layer.
Background technology
Copper-indium-galliun-selenium film solar cell is a kind of efficient thin-film solar cell, the photoelectric absorption of the solar cell The compound semiconductor film that conversion layer is made up of copper, indium, four kinds of elements of gallium and selenium, it is existing to prepare the solar cell photoelectric The method for absorbing conversion layer has coevaporation method and sputtering and selenization technique method two ways.
The method that coevaporation method prepares copper-indium-gallium-selenium compound semiconductive thin film is:By copper, indium, gallium, four kinds of solids of selenium Matter is individually positioned in each independent evaporation source, each independent evaporation source be heated separately can make to be placed on it is therein Solid matter is melted on the temperature of liquid, wherein the evaporation source for placing copper needs to be heated to 1300 DEG C to 1400 DEG C, is placed The evaporation source of indium needs to be heated to 1000 DEG C to 1100 DEG C, and the evaporation source for placing gallium needs to be heated to 1150 DEG C to 1250 DEG C, puts Putting the evaporation source of selenium needs to be heated to 300 DEG C to 350 DEG C, after each independent evaporation source reaches the respective temperature of the above, puts The solid matter put wherein is melted into the liquid of molten condition and produces the steam containing respective element, the steam of various elements to exist Reach in vacuum chamber and be heated to 500 DEG C~600 DEG C of substrate surface and attached thereto, various elements are in substrate surface It is upper to chemically react, ultimately form copper-indium-gallium-selenium compound semiconductive thin film.The advantage of coevaporation method is:Prepared film One step is completed, and raw materials cost is relatively low;Copper, indium, gallium, the proportioning of four kinds of elements of selenium and graded elemental concentrations can be controlled accurately System.The deficiency of coevaporation method is:The evaporating temperature of three kinds of metallic elements especially copper is too high, and the design of evaporation source is complicated, manufacture It is difficult;Due to copper, indium, gallium evaporating temperature is all more than 1000 degrees Celsius and temperature difference is larger, thus different evaporation source Between easily interfere, cause technology controlling and process and device structure design difficulty further increase.
The method that sputtering and selenization technique method prepares copper-indium-gallium-selenium compound semiconductive thin film be under vacuum conditions by copper, indium, The method sputter of three kinds of element magnetron sputterings of gallium to the alloy firm that copper and indium gallium is formed in deposition substrate, then by deposition substrate And its on the copper and indium gallium alloy film that deposits be put into 400 DEG C~500 DEG C of H2Se(Hydrogen selenide)Or Se(Selenium)Selenizing in steam Treatment 30 to 60 minutes, obtains copper-indium-gallium-selenium compound semiconductive thin film after selenizing.Sputtering and selenization technique method prepares CIGS The advantage of compound semiconductive thin film is:Equipment is simple, easily extensive manufacture.Its deficiency is:Target needed for thin film deposition It is expensive;Selenization process generally requires the hydrogen selenide gas for using severe toxicity, easily to human body and environmental pollution, and to the technique Control it is extremely complex, further raised the manufacturing cost of copper-indium-galliun-selenium film solar cell.
The content of the invention
It is an object of the invention to provide a kind of preparation side of copper-indium-galliun-selenium film solar cell photoelectric absorption conversion layer Method, the method combines vacuum evaporatation and sputter coating method, prepares copper-indium-galliun-selenium film solar cell opto-electronic conversion Absorbed layer.
To achieve the above object, the present invention uses following scheme:
1st, a kind of preparation method of copper-indium-galliun-selenium film solar cell photoelectric absorption conversion layer, it is characterised in that with Lower step:
A) one layer of 0.2 ~ 2.5 copper gallium alloy film of μ m-thick, is sputtered on substrate with the method for vacuum sputtering;
B) substrate that, will sputter copper gallium alloy film is positioned in 500 ~ 600 DEG C of the environment rich in selenium steam to copper Gallium alloy film carries out selenization;
C), the substrate after selenization is placed on and is provided with the coevaporation vacuum chamber of indium evaporation source and selenium evaporation source, By on indium and selenium hydatogenesis to copper gallium alloy film at 500 ~ 600 DEG C, copper-indium-gallium-selenium compound semiconductive thin film is formed;
D), the copper-indium-gallium-selenium compound semiconductive thin film by substrate and thereon is placed into the vacuum for being provided with gallium evaporation source In evaporation cavity room, a small amount of gallium is deposited to copper-indium-gallium-selenium compound semiconductive thin film.
In addition, as the preferred of copper-indium-galliun-selenium film solar cell component is made, in above-mentioned a)Step copper gallium alloy is thin After film is formed, copper gallium alloy film and the substrate surface being in contact with it are delineated together with the method for laser scribing, to plan Each sub- solar cell of sunny energy battery.
Using above scheme prepare photoelectric absorption conversion layer good effect be:
1st, above-mentioned a) step utilizes sputtering vacuum deposition copper gallium alloy film, for copper-indium-gallium-selenium alloy film provides copper gallium Element, make later use coevaporation method only to evaporate indium, gallium and selenium element, it is to avoid the evaporation of copper, so as to avoid steaming Technique and equipment complexity that hair copper is brought.
2nd, it is above-mentioned b), c) step in selenium steam ambient selenization copper gallium alloy film and deposition indium, the side of gallium element The advantage that method prepares the method for CIGS thin-film relative to sputtering and selenization technique method is, in copper-indium-gallium-selenium alloy film Copper, indium, the atomicity ratio of four kinds of elements of gallium and selenium are easier to precise control, and needed for being obtained by the regulation of technique not The copper-indium-gallium-selenium alloy film of homoatomic concentration distribution.
The inventive method rationally, beneficial to large-scale production, given full play to coevaporation method prepare copper indium gallium selenium solar electricity Pond can precise control element ratio so as to obtain more high conversion efficiency and the simple advantage of sputtering method device structure, the present invention Can convenient utilization and extention aborning, obtain the copper-indium-galliun-selenium film solar cell product of high performance-price ratio.
Brief description of the drawings
Fig. 1 is the procedure of processing schematic diagram of one embodiment of the invention.
Specific embodiment
With reference to embodiments and accompanying drawing further illustrates the present invention.
Embodiment
First from the substrate shown in Fig. 1, the substrate includes a piece of board-like material 01 for possessing flat surface, and in plate One layer of molybdenum film 02 of shape deposited on materials.Used as the preferred of manufacture thin-film solar cells, board-like material 01 can be flat board Glass or treated stainless steel plate or treated polyimide plate.Above-described substrate is a kind of existing structure. After the completion of substrate selection, carry out that step is implemented as follows:
1st, one layer of 0.2 ~ 2.5 copper gallium alloy film of μ m-thick is sputtered on substrate with the method for vacuum sputtering.Specifically do Method is to be positioned over the above substrate and be provided with the vacuum sputtering chamber of copper gallium alloy target, thin using sputter deposition The mode of film deposits one layer of copper gallium alloy film, and two kinds of elements of copper and gallium of the copper gallium alloy film come from same copper gallium and close Gold target, the copper and gallium element atomic quantity ratio of copper gallium alloy target are 2 ~ 8.After the completion of this step, copper gallium alloy film 03 sinks Product is on molybdenum film 02.
2nd, the substrate that will sputter copper gallium alloy film is positioned in 500 ~ 600 DEG C of the environment rich in selenium steam, to copper Gallium alloy film carries out selenization.The selenization time is 20 ~ 60 minutes.Preferably, the selenization can put Having put in the vacuum evaporation chamber of selenium evaporation source is carried out.
3rd, the copper gallium film by the substrate after selenization and thereon is placed on and is provided with being total to for indium evaporation source and selenium evaporation source In evaporation in vacuo chamber, by indium and selenium hydatogenesis to copper gallium alloy film at 500 ~ 600 DEG C, CIGS chemical combination is formed Thing semiconductive thin film 04.During indium and selenium hydatogenesis, copper, gallium, indium, four kinds of elements of selenium simultaneously inter-diffusion reaction, Form copper-indium-gallium-selenium compound semiconductive thin film 04.
4th, after above-mentioned indium and selenium hydatogenesis are finished, then copper-indium-gallium-selenium compound semiconductor film by substrate and thereon Film 04 is placed into the vacuum evaporation chamber for being provided with gallium evaporation source, copper-indium-gallium-selenium compound semiconductive thin film is deposited a small amount of Gallium 05, the deposit thickness of the gallium is 5 ~ 50 nanometers.It is intended that regulation copper-indium-galliun-selenium film solar cell photoelectric absorption turns The electric property of layer is changed, the efficiency of copper-indium-galliun-selenium film solar cell is improved.
In addition, as the preferred of copper-indium-galliun-selenium film solar cell component is made, in above-mentioned 1 step copper gallium alloy film After formation, with the method for laser scribing, by copper gallium alloy film and the substrate surface being in contact with it, both molybdenum film is delineated together, To cook up each sub- solar cell of copper-indium-galliun-selenium film solar cell.The purpose of this means is to reduce solar energy The leakage current of photovoltaic module.Because relative to traditional fabrication copper indium gallium selenium solar photovoltaic module method at second stroke Copper-indium-gallium-selenium alloy film is just demarcated into next way after line, the above method described in patent of the present invention is when delineating first time Just copper gallium is demarcated so that the leakage current for remaining copper contribution on the substrate of dashed part is less.

Claims (2)

1. a kind of preparation method of copper-indium-galliun-selenium film solar cell photoelectric absorption conversion layer, it is characterised in that with following step Suddenly:
A) one layer of 0.2~2.5 copper gallium alloy film of μ m-thick, is sputtered on substrate with the method for vacuum sputtering;
B) substrate that, will sputter copper gallium alloy film is positioned in 500~600 DEG C of the environment rich in selenium steam copper gallium is closed Gold thin film carries out selenization;
C), the substrate after selenization is placed on and is provided with the coevaporation vacuum chamber of indium evaporation source and selenium evaporation source, 500~ By on indium and selenium hydatogenesis to copper gallium alloy film at 600 DEG C, copper-indium-gallium-selenium compound semiconductive thin film is formed;
D), the copper-indium-gallium-selenium compound semiconductive thin film by substrate and thereon is placed into the vacuum evaporation for being provided with gallium evaporation source In chamber, deposit thickness is 5 ~ 50 nanometers of gallium on copper-indium-gallium-selenium compound semiconductive thin film.
2. the preparation method of copper-indium-galliun-selenium film solar cell photoelectric absorption conversion layer according to claim 1, it is special Levy and be:In above-mentioned a)After step copper gallium alloy film is formed, with the method for laser scribing by copper gallium alloy film and and its The substrate surface of contact is delineated together, to cook up each sub- solar cell of solar cell.
CN201610410939.4A 2016-06-04 2016-06-04 A kind of preparation method of copper-indium-galliun-selenium film solar cell photoelectric absorption conversion layer Active CN105810764B (en)

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WO2006101986A2 (en) * 2005-03-16 2006-09-28 Nanosolar, Inc. Mettalic dispersion and formation of compound film for photovoltaic device active layer
CN102634767A (en) * 2012-02-29 2012-08-15 广东工业大学 Method for preparing absorbing layer of copper-indium-gallium-selenium thin-film solar cell
CN103367523A (en) * 2012-03-28 2013-10-23 英莱新能(上海)有限公司 Thin film solar cell absorption layer manufacture device and thin film solar cell absorption layer manufacture method
CN103474511A (en) * 2013-09-22 2013-12-25 深圳先进技术研究院 Preparation method of copper indium gallium selenide light absorption layer and copper indium gallium selenide film solar cell
CN103526159A (en) * 2012-07-04 2014-01-22 甘国工 Equipment and method for depositing copper-indium-gallium-selenium absorption layer on glass or metal substrate
CN103706799A (en) * 2013-12-27 2014-04-09 柳州百韧特先进材料有限公司 Method for preparing CIGS powder through dry method
KR20140074441A (en) * 2012-12-07 2014-06-18 한국생산기술연구원 Flexible thin film type Solar Cell and Method for manufacturing the same

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006101986A2 (en) * 2005-03-16 2006-09-28 Nanosolar, Inc. Mettalic dispersion and formation of compound film for photovoltaic device active layer
CN102634767A (en) * 2012-02-29 2012-08-15 广东工业大学 Method for preparing absorbing layer of copper-indium-gallium-selenium thin-film solar cell
CN103367523A (en) * 2012-03-28 2013-10-23 英莱新能(上海)有限公司 Thin film solar cell absorption layer manufacture device and thin film solar cell absorption layer manufacture method
CN103526159A (en) * 2012-07-04 2014-01-22 甘国工 Equipment and method for depositing copper-indium-gallium-selenium absorption layer on glass or metal substrate
KR20140074441A (en) * 2012-12-07 2014-06-18 한국생산기술연구원 Flexible thin film type Solar Cell and Method for manufacturing the same
CN103474511A (en) * 2013-09-22 2013-12-25 深圳先进技术研究院 Preparation method of copper indium gallium selenide light absorption layer and copper indium gallium selenide film solar cell
CN103706799A (en) * 2013-12-27 2014-04-09 柳州百韧特先进材料有限公司 Method for preparing CIGS powder through dry method

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