CN105810293B - A kind of rear electrode for crystal silicon solar battery silver paste and preparation method thereof - Google Patents

A kind of rear electrode for crystal silicon solar battery silver paste and preparation method thereof Download PDF

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CN105810293B
CN105810293B CN201610315748.XA CN201610315748A CN105810293B CN 105810293 B CN105810293 B CN 105810293B CN 201610315748 A CN201610315748 A CN 201610315748A CN 105810293 B CN105810293 B CN 105810293B
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silver powder
silver paste
crystal silicon
silicon solar
solar battery
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CN105810293A (en
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黄耀浩
郑振展
程晨琛
唐元勋
曾文
孟淑媛
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ZHEJIANG GUANGDA ELECTRONIC TECHNOLOGY Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Spectroscopy & Molecular Physics (AREA)
  • Photovoltaic Devices (AREA)
  • Conductive Materials (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)

Abstract

The present invention relates to a kind of rear electrode for crystal silicon solar battery silver paste, more particularly it relates to rear electrode for crystal silicon solar battery silver paste of a kind of high reliability, high adhesion force and preparation method thereof.The back electrode silver paste includes each component of following percentage by weight:Ball shape silver powder I 5 30%, ball shape silver powder II 5 30%, flake silver powder 5 30%, glass dust 2 6%, organic carrier 10 40%, inorganic additive 0.1 4%;The back electrode silver paste has higher ageing resistace, high adhesion force and reliability, and is adapted to automatic soldering technique.

Description

A kind of rear electrode for crystal silicon solar battery silver paste and preparation method thereof
Technical field
The present invention relates to a kind of rear electrode for crystal silicon solar battery silver paste, more particularly it relates to which a kind of height can By property, the rear electrode for crystal silicon solar battery silver paste of high adhesion force and preparation method thereof.
Background technology
Because the finiteness of non-renewable resources causes to have a strong impact on to global climate and environment in use with it And destruction, people increasingly pay close attention to the utilization of the renewable resources such as wind energy, water energy, solar cell, especially solar cell Most paid close attention to by people.Current China solar cell yield, more than 20G watts, is the first big production of world's solar cell State.However, the key equipment of China's solar cell, raw material heavy dependence import, particularly crystal silicon solar energy battery are silver-colored Slurry uses import silver paste, such as Dupont, the magnitude of South Korea three, the serious benign development for constraining China's photovoltaic industry mostly.
Crystal silicon solar energy battery be it is a kind of can convert solar energy into the semiconductor devices of electric energy, under illumination condition too Positive energy inside battery can produce photogenerated current, can be exported electric energy by electrode.In the prior art, back electrode of solar cell It is main to use metal silver paste, mainly it is made up of silver powder, glass dust, carrier, and according to the high performance requirement of cell panel, it is needed Silver paste is wanted to have the Ohmic contact after excellent printing, sintering with silicon chip good, adhesive force and welding performance are excellent etc..
At present, the preparation of rear electrode for crystal silicon solar battery silver paste has many deficiencies.On the one hand, in order to carry The weldability of highback electrode silver plasm, increases the content of silver powder, the silver powder content of most of back electrode silver paste is reached 65-70%, make Into the increase and the waste of resource of production cost, but the content of simple reduction silver powder, the decline of welding performance can be caused again, is welded Connect bad, influence the long-term use stability of cell piece.On the other hand, because the reliability and stability of back electrode silver paste are direct The service life of crystal silicon solar battery component is have impact on, therefore, the ageing resistance and crystal silicon solar energy battery group of silver paste Whether the combination of silver-colored aluminium is firmly very important technical indicator in part, still, in the prior art most of back electrode silver paste Ageing resistace is poor, silver-colored aluminium junction aluminium paste easily comes off, it is impossible to meet the demand of user.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of high reliability, the crystal silicon solar energy battery of high adhesion force Back electrode silver paste and preparation method thereof, the back electrode silver paste has higher ageing resistace, high adhesion force and reliability, and It is adapted to automatic soldering technique.
In order to realize foregoing invention purpose, this invention takes following technical scheme:
A kind of rear electrode for crystal silicon solar battery silver paste, the back electrode silver paste includes each group of following percentage by weight Point:The 5-30% of ball shape silver powder I, ball shape silver powder II 5-30%, flake silver powder 5-30%, glass dust 2-6%, organic carrier 10-40%, nothing Machine additive 0.1-4%;Wherein, the average grain diameter D of the ball shape silver powder I50For 100-500nm, the ball shape silver powder II is averaged Particle diameter D50For 0.5-1.0 μm, the average grain diameter D of the flake silver powder50For 0.5-1.0 μm.
In one embodiment, the back electrode silver paste includes each component of following percentage by weight:Ball shape silver powder I 10-25%, ball shape silver powder II 10-25%, flake silver powder 10-30%, glass dust 2-6%, organic carrier 10-30%, inorganic additive 0.1-4%。
In one embodiment, the glass dust is Bi2O3- SiO2Glass system.
In one embodiment, the glass dust also include Na, K, Mg, Ca, Sr, Ba, Zr, Nb, Ta, Cr, Mo, W, One or more combination in Al, Pb, Sb, Se, Te, Br, I simple substance or oxide.
In one embodiment, the organic carrier is macromolecule resin and organic solvent.
In one embodiment, the macromolecule resin is ethyl cellulose, epoxy resin, polyurethane resin, rosin One or more combination in resin, acrylic resin, polyamide.
In one embodiment, the organic solvent is terpinol, butyl carbitol, butyl carbitol acetate, alcohol One or more combination in ester 12, DBE, aromatic hydrocarbons, aliphatic hydrocarbon.
In one embodiment, described organic carrier weight percent composition in back electrode silver paste is macromolecule resin 1-5%, organic solvent 9-35%.
In one embodiment, the inorganic additive be Mg, Ca, Sr, Ba, Zr, Nb, Ta, Cr, Mo, W, Al, Pb, One or more combination in Sb, Se, Te simple substance or oxide.
Another object of the present invention is to provide the preparation method of rear electrode for crystal silicon solar battery silver paste, methods described Including:Component proportion according to claim 1, load weighted glass dust and organic carrier are fitted into ball-grinding machine, pressed Material:Zirconium ball=1:Filtering and discharging after 1 ratio addition zirconium ball, progress 15~24 hours mixing, ball-milling treatments to fineness≤7 μm, then and Ball shape silver powder I, ball shape silver powder II, flake silver powder and inorganic additive mixing are passed through below three-high mill rolling to fineness≤7 μm, Obtain rear electrode for crystal silicon solar battery silver paste.
Compared with prior art, advantageous effects of the invention are:The present invention passes through the ball from two kinds of different-grain diameters The flake silver powder of shape silver powder and certain particle diameter and the Bi containing metal simple-substance or oxide2O3- SiO2The glass of glass system Powder, inorganic additive, by controlling the proportioning of silver powder, glass dust, inorganic additive, the back electrode silver paste of preparation is with higher Ageing resistace, high adhesion force and reliability, soldering resistance is good and suitable automatic soldering technique.
The above-mentioned of the application and other features, aspect and advantage is more readily understood with reference to described further below.
Embodiment
Unless otherwise defined, all technologies used herein and scientific terminology have and the common skill of art of the present invention The identical implication that art personnel are generally understood that.When there is contradiction, the definition in this specification is defined.
As used herein term " by ... prepare " it is synonymous with "comprising".Term "comprising" used herein, " comprising ", " having ", " containing " or its any other deformation, it is intended that cover including for non-exclusionism.For example, the combination comprising listed elements Thing, step, method, product or device are not necessarily limited to those key elements, but can include not expressly listed other key elements or Such a composition, step, method, product or the intrinsic key element of device.
Conjunction " Consists of " excludes any key element do not pointed out, step or component.If be used in claim, this Phrase will make claim be closed, it is not included the material in addition to materials of those descriptions, but relative normal Except rule impurity.When being rather than immediately following in the clause that phrase " Consists of " appears in claim main body after theme, It is only limited to the key element described in the clause;Other key elements are not excluded outside as the overall claim.
Equivalent, concentration or other values or parameter are excellent with scope, preferred scope or a series of upper limit preferred values and lower limit During the Range Representation that choosing value is limited, this, which is appreciated that, specifically discloses by any range limit or preferred value and any scope All scopes that any pairing of lower limit or preferred value is formed, regardless of whether whether the scope separately discloses.For example, when open During scope " 1 to 5 ", described scope should be interpreted as including scope " 1 to 4 ", " 1 to 3 ", " 1-2 ", " 1-2 and 4-5 ", " 1-3 and 5 " etc..When number range is described herein, unless otherwise indicated, otherwise the scope be intended to include its end value with All integers and fraction within the range.
In addition, the indefinite article " one kind " and " one " before key element of the present invention or component are to key element or the quantitative requirement of component (i.e. occurrence number) unrestriction.Therefore " one " or " one kind " should be read as including one or at least one, and odd number The key element or component of form also include plural form, unless the quantity substantially refers to singulative.
In order to solve the above problems, the invention provides a kind of rear electrode for crystal silicon solar battery silver paste, the back of the body electricity Pole silver paste includes each component of following percentage by weight:The 5-30% of ball shape silver powder I, ball shape silver powder II 5-30%, flake silver powder 5- 30%, glass dust 2-6%, organic carrier 10-40%, inorganic additive 0.1-4%;Wherein, the average grain diameter D of the ball shape silver powder I50 For 100-500nm, the average grain diameter D of the ball shape silver powder II50For 0.5-1.0 μm, the average grain diameter D of the flake silver powder50For 0.5-1.0μm。
It is preferably carried out in one kind in mode, the back electrode silver paste includes each component of following percentage by weight:It is spherical The 10-25% of silver powder I, ball shape silver powder II 10-25%, flake silver powder 10-30%, glass dust 2-6%, organic carrier 10-30% are inorganic to add Plus agent 0.1-4%.
It is preferably carried out in one kind in mode, the glass dust is Bi2O3- SiO2Glass system.
Be preferably carried out in one kind in mode, the glass dust also include Na, K, Mg, Ca, Sr, Ba, Zr, Nb, Ta, Cr, One or more combination in Mo, W, Al, Pb, Sb, Se, Te, Br, I simple substance or oxide.
It is preferably carried out in one kind in mode, the organic carrier is macromolecule resin and organic solvent.
It is preferably carried out in one kind in mode, the macromolecule resin is ethyl cellulose, epoxy resin, polyurethane tree One or more combination in fat, rosin resin, acrylic resin, polyamide;Preferably, the macromolecule resin is second Base cellulose, epoxy resin, polyurethane resin, rosin resin.
It is preferably carried out in one kind in mode, the organic solvent is terpinol, butyl carbitol, butyl carbitol acetic acid One or more combination in ester, alcohol ester 12, DBE, aromatic hydrocarbons, aliphatic hydrocarbon;Preferably, terpinol, butyl carbitol, butyl card must One or more combination in alcohol acetate, alcohol ester 12, DBE.
It is preferably carried out in one kind in mode, the described organic carrier weight percent composition in back electrode silver paste is high score Subtree fat 1-5%, organic solvent 9-35%.
Be preferably carried out in one kind in mode, the inorganic additive be Mg, Ca, Sr, Ba, Zr, Nb, Ta, Cr, Mo, W, One or more combination in Al, Pb, Sb, Se, Te simple substance or oxide.
Another object of the present invention is to provide the preparation method of rear electrode for crystal silicon solar battery silver paste, methods described Including:Component proportion according to claim 1, load weighted glass dust and organic carrier are fitted into ball-grinding machine, pressed Material:Zirconium ball=1:Filtering and discharging after 1 ratio addition zirconium ball, progress 15~24 hours mixing, ball-milling treatments to fineness≤7 μm, then and Ball shape silver powder I, ball shape silver powder II, flake silver powder and inorganic additive mixing are passed through below three-high mill rolling to fineness≤7 μm, Obtain rear electrode for crystal silicon solar battery silver paste.
Embodiment:
A kind of embodiment 1, rear electrode for crystal silicon solar battery silver paste, the back electrode silver paste includes following weight hundred Divide each component of ratio:The 5-30% of ball shape silver powder I, ball shape silver powder II 5-30%, flake silver powder 5-30%, glass dust 2-6%, organic carrier 10-40%, inorganic additive 0.1-4%;Wherein, the average grain diameter D of the ball shape silver powder I50For 100-500nm, the spherical silver The average grain diameter D of powder II50For 0.5-1.0 μm, the average grain diameter D of the flake silver powder50For 0.5-1.0 μm.
Embodiment 2, identical with embodiment 1, different places are that the back electrode silver paste includes following weight percent The each component of ratio:The 10-25% of ball shape silver powder I, ball shape silver powder II 10-25%, flake silver powder 10-30%, glass dust 2-6%, there is airborne Body 10-30%, inorganic additive 0.1-4%.
Embodiment 3, identical with embodiment 1, different places is that the glass dust is Bi2O3- SiO2Glass system.
Embodiment 4, identical with embodiment 3, different places are, the glass dust also include Na, K, Mg, Ca, Sr, One or more combination in Ba, Zr, Nb, Ta, Cr, Mo, W, Al, Pb, Sb, Se, Te, Br, I simple substance or oxide.
Embodiment 5, identical with embodiment 1, different places are that the organic carrier is macromolecule resin and organic Solvent.
Embodiment 6, identical with embodiment 5, different places are that the macromolecule resin is ethyl cellulose, ring One or more combination in oxygen tree fat, polyurethane resin, rosin resin, acrylic resin, polyamide.
Embodiment 7, identical with embodiment 5 or 6, different places are that the organic solvent is terpinol, butyl card One or more combination that must be in alcohol, butyl carbitol acetate, alcohol ester 12, DBE, aromatic hydrocarbons, aliphatic hydrocarbon.
Embodiment 8, identical with embodiment 7, different places are that described organic carrier is heavy in back electrode silver paste It is macromolecule resin 1-5%, organic solvent 9-35% to measure percentage composition.
Embodiment 9, identical with embodiment 1, different places are, the inorganic additive be Mg, Ca, Sr, Ba, One or more combination in Zr, Nb, Ta, Cr, Mo, W, Al, Pb, Sb, Se, Te simple substance or oxide.
Embodiment 10, the preparation method of rear electrode for crystal silicon solar battery silver paste, it is characterised in that methods described bag Include:Component proportion according to claim 1, load weighted glass dust and organic carrier is fitted into ball-grinding machine, by material: Zirconium ball=1:1 ratio adds zirconium ball, carries out filtering and discharging after 15~24 hours mixing, ball-milling treatments to fineness≤7 μm, then and ball Shape silver powder I, ball shape silver powder II, flake silver powder and inorganic additive mixing are by below three-high mill rolling to fineness≤7 μm, obtaining Obtain rear electrode for crystal silicon solar battery silver paste.
The present invention is specifically described below by embodiment.It is necessarily pointed out that, following examples are only used In the invention will be further described, it is impossible to be interpreted as limiting the scope of the invention, professional and technical personnel in the field Some the nonessential modifications and adaptations made according to the content of foregoing invention, still fall within protection scope of the present invention.
In addition, if without other explanations, raw materials used is all commercially available.
Rear electrode for crystal silicon solar battery silver paste component and proportioning, using first by glass dust and organic carrier loading ball milling In equipment, by material:Zirconium ball=1:1 ratio adds zirconium ball, filtered after mixing, ball-milling treatment to fineness≤7 μm within 15~24 hours Discharging, then with the mixing of ball shape silver powder I, ball shape silver powder II, flake silver powder and inorganic additive by three-high mill rolling to fineness Less than≤7 μm, obtain rear electrode for crystal silicon solar battery silver paste.
First choice, sketches the basic scheme of material prescription of the present invention:A kind of rear electrode for crystal silicon solar battery silver paste, it is described Back electrode silver paste includes each component of following percentage by weight:The 5-30% of ball shape silver powder I, the 5-30% of ball shape silver powder II, flake silver powder 5-30%, glass dust 2-6%, organic carrier 10-40%, inorganic additive 0.1-4%.
Embodiment 1-10
A kind of rear electrode for crystal silicon solar battery silver paste, it is formulated No. 1-10 formula according to table 1(1-10 is corresponded to respectively Embodiment), adjust by component, ball milling, good dispersion, the homogeneous main material of composition can be obtained after the process processing such as rolling. Described in formula;The average grain diameter D of the ball shape silver powder I50For 100-500nm, the average grain diameter D of the ball shape silver powder II50For 0.5-1.0 μm, the average grain diameter D of the flake silver powder50For 0.5-1.0 μm;The glass dust is Bi2O3- SiO2Glass system; The glass dust also includes Na, K, Mg, Ca, Sr, Ba, Zr, Nb, Ta, Cr, Mo, W, Al, Pb, Sb, Se, Te, Br, I simple substance or oxygen One or more combination in compound;Macromolecule resin is ethyl cellulose, epoxy resin, polyurethane tree in the organic carrier One or more combination in fat, rosin resin, acrylic resin, polyamide;Organic solvent is in the organic carrier One or more combination in terpinol, butyl carbitol, butyl carbitol acetate, alcohol ester 12, DBE, aromatic hydrocarbons, aliphatic hydrocarbon; The inorganic additive is one in Mg, Ca, Sr, Ba, Zr, Nb, Ta, Cr, Mo, W, Al, Pb, Sb, Se, Te simple substance or oxide Plant or several combinations.Filtering and discharging after glass dust and organic carrier are reached into certain fineness through ball milling, then with silver powder material Rolling is fully ground using three-roll grinder after material, inorganic additive are well mixed, certain fineness is reached.
The silver electrode paste as made from above-mentioned formula, passes through silk-screen printing technique formation crystal silicon solar energy battery cell piece (125 × 125 specifications)Back electric field silver electrodes, and carry out performance test, the silicon solar cell of gained is functional, Test result is shown in Table 2.
Table 1
Table 2
Foregoing example is merely illustrative, some features of the feature for explaining the present invention.Appended claim The scope as wide as possible for requiring to be contemplated that is intended to, and embodiments as presented herein is only according to all possible embodiment Combination selection embodiment explanation.Therefore, the purpose of applicant is appended claim not by the explanation present invention Feature example selectional restriction.And the progress in science and technology by formed language performance it is inaccurate due to and not The possible equivalent or son being presently considered are replaced, and these changes should also be interpreted by appended in the conceived case Claim is covered.

Claims (3)

1. a kind of rear electrode for crystal silicon solar battery silver paste, it is characterised in that the back electrode silver paste includes following weight hundred Divide each component of ratio:Ball shape silver powder I 10%, ball shape silver powder II 20%, flake silver powder 15%, glass dust 4%, organic carrier 25%, inorganic additive 1%;Wherein, the average grain diameter D of the ball shape silver powder I50For 100-500nm, the ball shape silver powder II Average grain diameter D50For 0.5-1.0 μm, the average grain diameter D of the flake silver powder50For 0.5-1.0 μm;The glass dust is Bi2O3- SiO2Glass system, the glass dust also include Na, K, Mg, Ca, Sr, Ba, Zr, Nb, Ta, Cr, Mo, W, Al, Pb, Sb, Se, One or more combination in Te, Br, I simple substance or oxide;The organic carrier be macromolecule resin and organic solvent, it is described Organic carrier in back electrode silver paste weight percent composition be macromolecule resin 1-5%, organic solvent 9-35%;It is described inorganic Additive is the one or more in Mg, Ca, Sr, Ba, Zr, Nb, Ta, Cr, Mo, W, Al, Pb, Sb, Se, Te simple substance or oxide Combination.
2. rear electrode for crystal silicon solar battery silver paste according to claim 1, it is characterised in that the macromolecule resin For the one or more in ethyl cellulose, epoxy resin, polyurethane resin, rosin resin, acrylic resin, polyamide Combination.
3. rear electrode for crystal silicon solar battery silver paste according to claim 1, it is characterised in that the organic solvent is One or more combination in terpinol, butyl carbitol, butyl carbitol acetate, alcohol ester 12, DBE, aromatic hydrocarbons, aliphatic hydrocarbon.
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