CN105806785A - Portable laser methane detecting device and detecting method thereof - Google Patents
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Abstract
本发明公开了一种便携式激光甲烷检测装置及其检测方法,包括用于温湿度与甲烷浓度采集的数据采集模块、ARM处理器和用于显示数据和输入数据的人机交互模块,所述ARM处理器上连接有数据采集模块和人机交互模块。本发明采用嵌入式ARM处理器,通过数据采集模块对甲烷浓度及温湿度数据的采集,ARM处理器实现了响应速度更快,测量误差小,抗干扰能力强,大大提高了数据采集的精度和监控的安全性,避免事故的发生概率,能够实现有效解决了现有技术中采集数据误差大、相应速度慢以及抗干扰能力差造成的安全性低和事故发生概率高的问题,本发明还具有结构简单、价格便宜和控制方便快捷的特点,通过模糊推理算法获得甲烷变化率实现危险系数的计算,让预报险情更加科学和合理。
The invention discloses a portable laser methane detection device and a detection method thereof. A data acquisition module and a human-computer interaction module are connected to the processor. The invention adopts an embedded ARM processor, and through the data acquisition module to collect methane concentration and temperature and humidity data, the ARM processor realizes faster response speed, small measurement error, strong anti-interference ability, and greatly improves the accuracy and accuracy of data acquisition. The safety of monitoring and the probability of avoiding accidents can effectively solve the problems of low safety and high probability of accidents caused by large data acquisition errors, slow response speed and poor anti-interference ability in the prior art. The present invention also has the advantages of With the characteristics of simple structure, cheap price and convenient and fast control, the calculation of the risk coefficient is realized by obtaining the methane change rate through the fuzzy reasoning algorithm, which makes the prediction of dangerous situations more scientific and reasonable.
Description
技术领域 technical field
本发明属于矿井环境安全检测领域,具体涉及一种便携式激光甲烷检测装置及其检测方法。 The invention belongs to the field of mine environment safety detection, and in particular relates to a portable laser methane detection device and a detection method thereof.
背景技术 Background technique
我国是世界上最大的煤炭生产和消费国,也是世界上少数几个以煤为主要能源的国家之一。在煤炭开采过程中,有多种有害气体共存于煤层,如CH4、CO等。CH4、CO含量多,且难溶于水,又属于易燃易爆气体,瓦斯浓度达到爆炸极限,在有足够的氧气和一定温度的引燃火源时,就会发生瓦斯爆炸,给煤矿开采者的生命安全带来了隐患。 my country is the world's largest coal producer and consumer, and one of the few countries in the world that uses coal as its main energy source. In the process of coal mining, many harmful gases coexist in the coal seam, such as CH4, CO and so on. The content of CH4 and CO is high, and it is difficult to dissolve in water. It is also an inflammable and explosive gas. The gas concentration reaches the explosion limit. The life safety of the victim has brought hidden dangers.
目前,我国煤矿井下所用气体检测仪以单参数检测仪为主,使用不方便,并且检测时,检测响应速度慢、检测误差大、抗干扰能力弱、智能化程度不高、运行速度慢、实时性图形化不强等问题,大大影响了数据采集的精度,矿下安全性监测差,事故发生概率高,并且只能够检测损失甲烷浓度来判断危险性,针对当甲烷浓度暂处于较低危险浓度但正以较快速度逼近较高危险状态时,而传统仪器无法解决这个问题,因而往往造成误报漏报,测试不科学不合理,另外,传统检测仪的显示结果为浓度数据,往往难于直观地反映气体的危险情况,特别是对非专业人员。 At present, the gas detectors used in underground coal mines in my country are mainly single-parameter detectors, which are inconvenient to use, and when detecting, the detection response speed is slow, the detection error is large, the anti-interference ability is weak, the degree of intelligence is not high, the operation speed is slow, real-time Problems such as weak graphical representation greatly affect the accuracy of data collection, poor safety monitoring under the mine, high probability of accidents, and can only detect the loss of methane concentration to judge the danger. For when the methane concentration is temporarily at a low dangerous concentration However, when approaching a higher risk state at a faster speed, traditional instruments cannot solve this problem, which often results in false positives and false negatives, and the test is unscientific and unreasonable. In addition, the display results of traditional detectors are concentration data, which is often difficult to intuitive Reflect the dangerous situation of gas accurately, especially for non-professionals.
发明内容 Contents of the invention
本发明要解决的技术问题是:提供一种便携式激光甲烷检测装置及其检测方法,更加精确、快速、稳定,采集精度更高,安全性监测更好,事故发生率大大降低,以解决现有技术中存在的问题。 The technical problem to be solved by the present invention is to provide a portable laser methane detection device and its detection method, which are more accurate, fast, and stable, with higher acquisition accuracy, better safety monitoring, and greatly reduced accident rate, so as to solve the existing problems in technology.
本发明采取的技术方案为:一种便携式激光甲烷检测装置,包括用于温湿度与甲烷浓度采集的数据采集模块、ARM处理器和用于显示数据和输入数据的人机交互模块,所述ARM处理器上连接有数据采集模块和人机交互模块。 The technical solution adopted by the present invention is: a portable laser methane detection device, including a data acquisition module for temperature, humidity and methane concentration acquisition, an ARM processor, and a human-computer interaction module for displaying data and inputting data, the ARM A data acquisition module and a human-computer interaction module are connected to the processor.
优选的,上述ARM处理器通过无线通信模块连接到监控终端,通过监控终端监测甲烷的分布情况,能够及时作出安全布置和安全策略,提高监控的安全性。 Preferably, the above-mentioned ARM processor is connected to the monitoring terminal through the wireless communication module, and the distribution of methane can be monitored through the monitoring terminal, so that security arrangements and security strategies can be made in time to improve the security of monitoring.
优选的,上述数据采集模块包括51单片机芯片及51单片机连接温湿度传感器和激光甲烷传感器,通过单片机连接,只需串口驱动,控制和安装更方便。 Preferably, the above-mentioned data acquisition module includes 51 single-chip microcomputer chips and 51 single-chip microcomputers connected to temperature and humidity sensors and laser methane sensors, connected through the single-chip microcomputer, only serial port drive is required, and the control and installation are more convenient.
优选的,上述ARM处理器连接有声光报警装置和振动提示装置,声光报警装置包括警示灯和凤鸣器或喇叭,当甲烷浓度及温湿度超过设定阀值时,声光报警装置就会发出声光提醒,大大提高安全性和及时性,减少事故发生,当矿井下噪音大、粉尘浓以及可视度低的恶劣环境下,声光报警装置警示效果差,振动提示装置加装解决了该问题。 Preferably, the above-mentioned ARM processor is connected with an audible and visual alarm device and a vibration prompting device. The audible and visual alarm device includes a warning light and a phoenix whistle or a horn. When the methane concentration and temperature and humidity exceed the set threshold, the audible and visual alarm device will It will send out sound and light reminders, which greatly improves safety and timeliness, and reduces accidents. In the harsh environment of high noise, dense dust and low visibility under the mine, the warning effect of the sound and light alarm device is poor, and the vibration reminder device is installed to solve the problem. solved the problem.
优选的,上述ARM处理器连接有用于存储数据的数据存储模块,数据存储模块可以存储检测的数据,以备后续查询和使用分析。 Preferably, the above-mentioned ARM processor is connected with a data storage module for storing data, and the data storage module can store detected data for subsequent query and use analysis.
优选的,上述ARM处理器采用S3C2440芯片。 Preferably, the above-mentioned ARM processor adopts the S3C2440 chip.
优选的,上述人机交互模块采用触控屏,触控屏显示和设定参数方便,结构紧凑,设备携带更方便。 Preferably, the above-mentioned human-computer interaction module adopts a touch screen, which is convenient for displaying and setting parameters, has a compact structure, and is more convenient to carry.
优选的,上述无线通信模块采用3G/4G无线模块,传输数据可靠快速,出现危情处理及时,4G数据通信的上传速度能达到20Mbps,并能够在DSL和有线电视调制解调器没有覆盖的地方部署,覆盖面更广。 Preferably, the above-mentioned wireless communication module adopts a 3G/4G wireless module, the transmission data is reliable and fast, and the crisis situation is handled in a timely manner. The upload speed of 4G data communication can reach 20Mbps, and it can be deployed in places where DSL and cable TV modems are not covered. wider.
一种便携式激光甲烷检测装置的检测方法,该方法包括以下步骤:首先,通过便携式激光甲烷检测装置上的激光甲烷传感器将矿井环境中的甲烷浓度以电压/电流信号的形式发送给51单片机,51单片机进行数据处理传送到ARM处理器;其次,ARM处理器将获得的电压/电流信号进行处理得到甲烷浓度以及采集时间点存储自身存储模块,ARM处理器定时读取数据存储模块的甲烷浓度和采集时间点采用模糊推理算法计算甲烷浓度的变化率,进而计算遇火爆炸的危险系数。 A detection method of a portable laser methane detection device, the method includes the following steps: first, the methane concentration in the mine environment is sent to 51 single-chip microcomputers in the form of voltage/current signals through the laser methane sensor on the portable laser methane detection device, 51 The single-chip microcomputer performs data processing and sends it to the ARM processor; secondly, the ARM processor processes the obtained voltage/current signal to obtain the methane concentration and the collection time point to store in its own storage module, and the ARM processor regularly reads the methane concentration of the data storage module and collects At the time point, fuzzy reasoning algorithm is used to calculate the change rate of methane concentration, and then calculate the risk factor of fire and explosion.
本发明的有益效果:与现有技术相比,本发明采用嵌入式ARM处理器,通过数据采集模块对甲烷浓度及温湿度数据的采集,ARM处理器实现了响应速度更快,测量误差小,抗干扰能力强,大大提高了数据采集的精度和监控的安全性,避免事故的发生概率,能够实现有效解决了现有技术中采集数据误差大、相应速度慢以及抗干扰能力差造成的安全性低和事故发生概率高的问题,本发明还具有结构简单、价格便宜和控制方便快捷的特点,并且模糊推理算法来计算甲烷浓度的变化率来推断的危险系数更加科学更加合理,大大将低了事故发生概率,对矿下工人的安全提供更有力的保障有效解决了现有检测方法中预报危险系数的不合理和不科学性。 Beneficial effects of the present invention: Compared with the prior art, the present invention adopts an embedded ARM processor, and through the acquisition of methane concentration and temperature and humidity data by the data acquisition module, the ARM processor realizes faster response speed and small measurement error, Strong anti-interference ability, which greatly improves the accuracy of data collection and monitoring safety, avoids the probability of accidents, and can effectively solve the security problems caused by large data acquisition errors, slow response speed and poor anti-interference ability in the prior art. low and high accident probability, the present invention also has the characteristics of simple structure, cheap price and convenient and fast control, and the risk coefficient deduced by fuzzy reasoning algorithm to calculate the rate of change of methane concentration is more scientific and reasonable, greatly reducing the The probability of accidents is reduced, and it provides a stronger guarantee for the safety of underground workers, effectively solving the irrationality and unscientificity of predicting the risk coefficient in the existing detection methods.
附图说明 Description of drawings
图1为本发明的控制结构示意图。 Fig. 1 is a schematic diagram of the control structure of the present invention.
具体实施方式 detailed description
下面结合附图及具体的实施例对发明进行进一步介绍。 The invention will be further introduced below in conjunction with the accompanying drawings and specific embodiments.
如附图1所示,一种便携式激光甲烷检测装置,包括用于温湿度与甲烷浓度采集的数据采集模块、ARM处理器和用于显示数据和输入数据的人机交互模块,所述ARM处理器上连接有数据采集模块和人机交互模块,控制器还连接有电源模块,电源模块包括蓄电池和蓄电池连接的充电模块,避免矿下蓄电池电量用完造成的无法检测,通过充电模块就可以在矿井下直接充电,省时省力,整体装置集成到一个壳体内,形成一个便携式的检测装置。 As shown in accompanying drawing 1, a kind of portable laser methane detection device comprises the data acquisition module for temperature and humidity and methane concentration acquisition, ARM processor and the human-computer interaction module for displaying data and inputting data, and described ARM processing The controller is connected with a data acquisition module and a human-computer interaction module, and the controller is also connected with a power module. The power module includes a battery and a charging module connected to the battery, so as to avoid the failure of detection caused by the exhaustion of the battery in the mine. It can be charged directly under the mine, saving time and effort, and the whole device is integrated into a housing to form a portable detection device.
上述ARM处理器通过无线通信模块连接到监控终端,通过监控终端监测甲烷的分布情况,能够及时作出安全布置和安全策略,提高监控的安全性。 The above-mentioned ARM processor is connected to the monitoring terminal through the wireless communication module, and the distribution of methane can be monitored through the monitoring terminal, and security arrangements and security strategies can be made in time to improve the security of monitoring.
上述数据采集模块包括51单片机芯片及51单片机连接温湿度传感器和激光甲烷传感器,通过单片机连接,只需串口驱动,控制和安装更方便。 The above-mentioned data acquisition module includes 51 single-chip microcomputer chips and 51 single-chip microcomputers connected to temperature and humidity sensors and laser methane sensors, which are connected through single-chip microcomputers, only need serial port drive, and are more convenient to control and install.
上述ARM处理器连接有声光报警装置和振动提示装置,声光报警装置包括警示灯和凤鸣器或喇叭,当甲烷浓度及温湿度超过设定阀值时,声光报警装置就会发出声光提醒,大大提高安全性和及时性,减少事故发生,当矿井下噪音大、粉尘浓以及可视度低的恶劣环境下,声光报警装置警示效果差,振动提示装置加装解决了该问题。 The above-mentioned ARM processor is connected with an audible and visual alarm device and a vibration prompting device. The audible and visual alarm device includes a warning light and a horn or a horn. When the concentration of methane and temperature and humidity exceed the set threshold, the audible and visual alarm device will sound Light reminder greatly improves safety and timeliness, and reduces accidents. In the harsh environment of high noise, dense dust and low visibility under the mine, the warning effect of the sound and light alarm device is poor, and the installation of the vibration reminder device solves this problem. .
上述ARM处理器连接有用于存储数据的数据存储模块,数据存储模块可以存储检测的数据,以备后续查询和使用分析。 The above-mentioned ARM processor is connected with a data storage module for storing data, and the data storage module can store detected data for subsequent query and use analysis.
上述ARM处理器采用S3C2440芯片。 The above-mentioned ARM processor adopts the S3C2440 chip.
上述人机交互模块采用触控屏,触控屏显示和设定参数方便,结构紧凑,设备携带更方便。 The above-mentioned human-computer interaction module adopts a touch screen, which is convenient for displaying and setting parameters, has a compact structure, and is more convenient to carry.
上述无线通信模块采用3G/4G无线模块,传输数据可靠快速,出现危情处理及时。 The above-mentioned wireless communication module adopts 3G/4G wireless module, which can transmit data reliably and quickly, and deal with crisis situations in a timely manner.
使用原理:首先进行信号采集,通过温湿度传感器和激光甲烷传感器将矿井环境的温湿度和甲烷浓度以电压/电流信号的形式发送给51单片机,51单片机经过信号处理,再将数据发送到S3C2440芯片进行进一步分析处理,使用模糊推理算法作为甲烷浓度分析算法,将采集到的信号采用模糊推理算法进行分析处理,得出甲烷浓度的变化率,进而计算遇火爆炸的危险系数,当危险系数较高时,发出报警信号。经过分析处理后得出的当前甲烷浓度、甲烷浓度变化率、危险系数、当前温湿度等信息通过触摸屏以直观的方式显示出来。同时这些数据信息会保存在数据存储模块,在触摸屏上手动开启无线功能后可以将这些数据信息通过3G/4G模块传输到监控终端手机或电脑中。 Principle of use: first collect signals, send the temperature, humidity and methane concentration of the mine environment in the form of voltage/current signals to the 51 single-chip microcomputer through the temperature and humidity sensor and the laser methane sensor, and then send the data to the S3C2440 chip after signal processing by the 51 single-chip microcomputer Carry out further analysis and processing, use the fuzzy reasoning algorithm as the methane concentration analysis algorithm, analyze and process the collected signals with the fuzzy reasoning algorithm, obtain the change rate of the methane concentration, and then calculate the risk factor of fire and explosion, when the risk factor is high , an alarm signal is issued. After analysis and processing, the current methane concentration, methane concentration change rate, risk factor, current temperature and humidity and other information are displayed in an intuitive way through the touch screen. At the same time, the data information will be stored in the data storage module, and the data information can be transmitted to the monitoring terminal mobile phone or computer through the 3G/4G module after the wireless function is manually turned on on the touch screen.
实施例2:一种便携式激光甲烷检测装置的检测方法,该方法包括以下步骤:首先,通过便携式激光甲烷检测装置上的激光甲烷传感器将矿井环境中的甲烷浓度以电压/电流信号的形式发送给51单片机,51单片机进行数据处理传送到ARM处理器;其次,ARM处理器将获得的电压/电流信号进行处理得到甲烷浓度以及采集时间点存储自身存储模块,ARM处理器定时读取数据存储模块的甲烷浓度和采集时间点采用模糊推理算法计算甲烷浓度的变化率,进而计算遇火爆炸的危险系数。 Embodiment 2: a detection method of a portable laser methane detection device, the method comprises the following steps: first, the methane concentration in the mine environment is sent to 51 single-chip microcomputers, 51 single-chip microcomputers carry out data processing and send them to the ARM processor; secondly, the ARM processor processes the obtained voltage/current signals to obtain the methane concentration and the collection time point to store in its own storage module, and the ARM processor regularly reads the data of the data storage module The methane concentration and collection time point use the fuzzy reasoning algorithm to calculate the change rate of methane concentration, and then calculate the risk factor of fire and explosion.
模糊推理算法来计算甲烷浓度的变化率来推断的危险系数更加科学更加合理,大大将低了事故发生概率,对矿下工人的安全提供更有力的保障有效解决了现有检测方法中预报危险系数的不合理和不科学性。 The fuzzy reasoning algorithm is used to calculate the rate of change of methane concentration to infer the risk factor is more scientific and reasonable, which greatly reduces the probability of accidents and provides a stronger guarantee for the safety of mine workers. It effectively solves the problem of predicting the risk factor in existing detection methods. unreasonable and unscientific.
采用ARM处理器来计算,响应速度快,处理快速,大大提高检测精度和数据可靠性。 ARM processor is used for calculation, with fast response and fast processing, which greatly improves detection accuracy and data reliability.
激光甲烷传感器的具有很高的检测精度与响应速度,如表1所示。 The laser methane sensor has high detection accuracy and response speed, as shown in Table 1.
表1激光甲烷传感器和催化燃烧甲烷传感器的优缺点 Table 1 Advantages and disadvantages of laser methane sensor and catalytic combustion methane sensor
本发明具有更科学合理的浓度危险情况反映和报警方式,甲烷气体浓度检测装置应用非常广泛,传统装置多采用设置报警门限的方法,浓度低于门限值时不报警,达到或高于门限时报警。但事实证明,当甲烷浓度暂处于较低危险浓度但正以较快速度逼近较高危险状态时,危险程度更应该被合理地归为较高危险状态,而传统仪器无法解决这个问题,因而往往造成误报漏报,另外,传统检测仪的显示结果为浓度数据,往往难于直观地反映气体的危险情况,特别是对非专业人员。 The present invention has a more scientific and reasonable way of reflecting and alarming the concentration dangerous situation. The methane gas concentration detection device is widely used. Traditional devices mostly adopt the method of setting the alarm threshold. Call the police. But the facts have proved that when the methane concentration is temporarily at a lower dangerous concentration but is approaching a higher dangerous state at a faster speed, the degree of danger should be reasonably classified as a higher dangerous state, and traditional instruments cannot solve this problem, so often In addition, the display results of traditional detectors are concentration data, which is often difficult to intuitively reflect the dangerous situation of gases, especially for non-professionals.
模糊推理算法的引入,为克服这些缺点提供了可行途径。本发明运用模糊推理算法预测危险系数能够准确高效地检测甲烷混合气体的浓度和浓度变化率,进而计算遇火爆炸的危险系数,并以显意方式同时向用户提供浓度-变化率和危险系数,很好地拓展了仪器功能,显著提高了检测可靠性。同时大大增强了显示直观性,拓宽了仪器的适用范围,对工矿、气站等甲烷集中地的安全生产与运营有着极其重要的作用。 The introduction of fuzzy inference algorithm provides a feasible way to overcome these shortcomings. The present invention uses the fuzzy reasoning algorithm to predict the risk coefficient, can accurately and efficiently detect the concentration and concentration change rate of methane mixed gas, and then calculates the risk coefficient of fire and explosion, and simultaneously provides the user with the concentration-change rate and the risk coefficient in an explicit manner, The function of the instrument is well expanded, and the detection reliability is significantly improved. At the same time, the intuitiveness of the display is greatly enhanced, and the scope of application of the instrument is broadened, which plays an extremely important role in the safe production and operation of methane concentration places such as industrial mines and gas stations.
另外,事实证明传统的声光报警方式在矿井下的恶劣环境中(噪音大、粉尘浓,可视度低等)并不能起到很好的警示作用,在本发明中加入振动提示装置。 In addition, it has been proved that the traditional sound and light alarm method cannot play a good warning role in the harsh environment of the mine (big noise, dense dust, low visibility, etc.), and a vibration prompting device is added in the present invention.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内,因此,本发明的保护范围应以所述权利要求的保护范围为准。 The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention, therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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