CN105803865A - Heat-melting bonding composite type sliding bed platform plate of railway high-speed turnout - Google Patents
Heat-melting bonding composite type sliding bed platform plate of railway high-speed turnout Download PDFInfo
- Publication number
- CN105803865A CN105803865A CN201610327686.4A CN201610327686A CN105803865A CN 105803865 A CN105803865 A CN 105803865A CN 201610327686 A CN201610327686 A CN 201610327686A CN 105803865 A CN105803865 A CN 105803865A
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- CN
- China
- Prior art keywords
- slider bed
- bed platen
- base material
- platen
- platform plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B7/00—Switches; Crossings
- E01B7/02—Tongues; Associated constructions
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Train Traffic Observation, Control, And Security (AREA)
Abstract
The invention discloses a heat-melting bonding composite type sliding bed platform plate of a railway high-speed turnout. The heat-melting bonding composite type sliding bed platform plate is arranged on a bottom plate and is provided with a point rail or a core rail, the sliding bed platform plate is formed by two layers of structures of an upper layer and a lower layer in a combining way, the lower layer is base material, and the upper layer is a covering material; the base material is a Q235 steel plate. The technological process comprises the steps of smelting the base material and the covering material into molten steel under 1500-1600 DEG C, then pouring the covering material into a die, pouring the base material into the die while the covering material is cooled to be 1100 DEG C, cooling the base material and the covering material to room temperature, heating the base material and the covering material to 900 DEG C, and forging and forming. The heat-melting bonding composite type sliding bed platform plate of the railway high-speed turnout, disclosed by the invention, has the advantages that the performance is good, the cost-performance ratio is high, the toughness is good, and the comprehensive technical performance is good.
Description
Technical field
The present invention relates to railway equipment field, a kind of railway high speed track switch, more specifically
Say it is that a kind of railway high speed track switch melts the casting material compound slider bed platen of reason.
Background technology
Slider bed platen is the vitals of railway high speed track switch, is carrying point tongue and high speed row
The security platform of car, slider bed platen direct relation high-speed switch and the utilization of bullet train and operation
Safety.At present, high-speed switch slider bed platen design material is ZG230-45, this kind of slider bed platform
Plate proves to have the disadvantage in that through practice
1, strength character is relatively low, wear no resistance, and the work surface of carrying tongue easily occurs that pressure mill is recessed
Groove;
2, the higher 0.23-0.30 of coefficient of friction, after corrosion, coefficient of friction increases further, causes
Switch convert resistance is bigger;
3, the upper rust of corrosion resistance difference;
4, frequent oiling and polishing are needed;
5, the long workload of curing time is big, and maintenance cost is higher;
6, there is the hidden danger of generation personal safety accident.
For ensureing the application safety of track switch, railway interests of various countries has put into substantial amounts of fund, to height
Speed track switch slider bed platen conducts in-depth research, and its main purpose is:
1, the strength character of slider bed platen, enough anti-wear performances and shock resistance are strengthened,
Eliminate pressure mill groove;
2, ensure the enough hardness of slider bed platen work surface, reduce coefficient of friction, reduce track switch
Conversion resistance force;
3, the corrosion resistance of slider bed platen is improved, it is ensured that in the phase, do not limit rust and tool under arms
Standby good utilization performance;
4, reduce the maintenance time to slider bed platen, reduce maintenance cost;
5, eliminate safe hidden trouble, it is ensured that traffic safety.
Summary of the invention
In order to solve above-mentioned technical problem, overcome the deficiencies in the prior art, it is an object of the invention to
The railway high speed track switch providing a kind of function admirable, cost performance high melts the casting material compound slider bed platform of reason
Plate, this compound slider bed platen not only has good obdurability, but also has excellent combining
Close technical performance.
The technical solution adopted for the present invention to solve the technical problems is:
The railway high speed track switch compound slider bed platen that a kind of hot melt combines, slider bed platen is arranged on
On base plate, described slider bed platen arranging tongue or core rail, described slider bed platen is upper and lower two
Rotating fields is composited, and described lower floor is base material, and described upper strata is for covering material;Described base material is
Q235 steel plate, it is characterised in that: covering material material composition by mass fraction ratio is:
C0.05-0.06%;Cr13.8-14.2%;Si0.42-0.45%;Mo0.68-0.73;Mn1.0-1.1%, remaining
Amount is Fe;Technological process includes: base material covers the equal 1500-1600 degree Celsius of smelting of material makes molten steel,
Then pouring in mould and cover material, material to be covered is cooled to 1100 degrees Celsius, then pours in mould
Base material, is cooled to room temperature, is again heated to 900 degrees Celsius, forging molding.
Described slider bed platen gross thickness >=40mm, base material thickness >=cover material thickness.
Described slider bed platen interface shear strength >=245MPa.
Described slider bed platen surface hardness HB >=280.
Described slider bed platen surface coefficient of friction≤0.23.
The invention have the advantage that
1, advanced technology, function admirable, cost performance are high, reduce manufacturing cost 5-10%;
2, high-wear resistance is 3-5 times of ZG230-45, eliminates pressure mill groove;
3, good obdurability does not ftractures, excellent shock resistance and welding performance;
4, coefficient of friction low≤0.23, switch convert resistance is little, and switch point housing is good;
5, good corrosion resistance is difficult to rust, lacks oiling or exempts from oiling;
6, good environmental adaptability, few maintenance or non-maintaining;
7, maintenance 35% is reduced;
8, the hidden danger of initiation stranger's body security incident is eliminated;
9, use performance safety reliable and stable, extend service life, it is ensured that train operating safety
Steadily.
10, by expanding with heat and contract with cold the principle different with material melting point, base material is made with to cover material firm
Combine.
Accompanying drawing explanation
Fig. 1 is to arrange tongue structural representation on slider bed platen;
In figure, 1 is rail, and 2 is tongue, and 3 cover material, and 4 is base material, and 5 is base plate, and 6 are
Core rail, 7 is boss.
Detailed description of the invention
Illustrate the present invention below in conjunction with the accompanying drawings, as it is shown in figure 1, slider bed platen is arranged on the end
On plate 5, described slider bed platen arranges tongue 2 or core rail 6, described slider bed platen be upper,
Lower double-layer structure is composited, and described lower floor is base material 4, and described upper strata is for covering material 3.
Covering material material composition by mass fraction ratio is:
C0.05-0.06%;Cr13.8-14.2%;Si0.42-0.45%;Mo0.68-0.73;Mn1.0-1.1%, remaining
Amount is Fe;Technological process includes: base material covers the equal 1500-1600 degree Celsius of smelting of material makes molten steel,
Then pouring in mould and cover material, material to be covered is cooled to 1100 degrees Celsius, then pours in mould
Base material, is cooled to room temperature, is again heated to 900 degrees Celsius, forging molding.
Described slider bed platen gross thickness >=40mm, base material thickness >=cover material thickness.
Described slider bed platen interface shear strength >=245MPa.
Described slider bed platen surface hardness HB >=280.
Described slider bed platen surface coefficient of friction≤0.23.
In the present invention, using and being heated to 900 degrees Celsius of purposes forged again is that the granularity of crystal is big
Little properly can't cause the disengaging of two kinds of metals because of external force, if temperature is taken the photograph higher than 900
Family name's degree, then grain growth is relatively big, does not reaches performance requirement, and less than 890 degrees Celsius, then holds
Easily cause the separation of two kinds of metals.
Therefore, the heating-up temperature of the present invention had the most both met processing request, in turn ensure that performance
Index.
Claims (5)
1. the railway high speed track switch compound slider bed platen that hot melt combines, slider bed platen is arranged
On base plate, described slider bed platen arranging tongue or core rail, described slider bed platen is upper and lower
Double-layer structure is composited, and described lower floor is base material, and described upper strata is for covering material;Described base material is
Q235 steel plate, it is characterised in that: covering material material composition by mass fraction ratio is:
C0.05-0.06%;Cr13.8-14.2%;Si0.42-0.45%;Mo0.68-0.73;Mn1.0-1.1%, remaining
Amount is Fe;Technological process includes: base material covers the equal 1500-1600 degree Celsius of smelting of material makes molten steel,
Then pouring in mould and cover material, material to be covered is cooled to 1100 degrees Celsius, then pours in mould
Base material, is cooled to room temperature, is again heated to 900 degrees Celsius, forging molding.
Slider bed platen the most according to claim 1, it is characterised in that: described slider bed platen
Gross thickness >=40mm, base material thickness >=cover material thickness.
Slider bed platen the most according to claim 1, it is characterised in that: described slider bed platen
Interface shear strength >=245MPa.
Slider bed platen the most according to claim 1, it is characterised in that: described slider bed platen
Case hardness HB >=280.
Slider bed platen the most according to claim 1, it is characterised in that: described slider bed platform
Plate skin-friction coefficient≤0.23.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610327686.4A CN105803865B (en) | 2016-05-17 | 2016-05-17 | It is a kind of to heat the compound slider bed platen of railway high speed track switch combined |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610327686.4A CN105803865B (en) | 2016-05-17 | 2016-05-17 | It is a kind of to heat the compound slider bed platen of railway high speed track switch combined |
Publications (2)
Publication Number | Publication Date |
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CN105803865A true CN105803865A (en) | 2016-07-27 |
CN105803865B CN105803865B (en) | 2017-11-10 |
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Application Number | Title | Priority Date | Filing Date |
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CN201610327686.4A Active CN105803865B (en) | 2016-05-17 | 2016-05-17 | It is a kind of to heat the compound slider bed platen of railway high speed track switch combined |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106825514A (en) * | 2017-01-06 | 2017-06-13 | 河南科技大学 | A kind of preparation technology of the compound track switch steel of stainless steel and carbon steel bimetallic high ferro |
CN108914119A (en) * | 2018-08-02 | 2018-11-30 | 李庆杰 | A kind of preparation method incuding cladding slider bed platen |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0446978A1 (en) * | 1990-03-10 | 1991-09-18 | METALLGESELLSCHAFT Aktiengesellschaft | Slide coating |
EP1247899A2 (en) * | 2001-04-05 | 2002-10-09 | Wilfried Ensinger | Plastic slide chair for railway switch |
CN203639757U (en) * | 2014-01-09 | 2014-06-11 | 王永升 | Railway high-speed turnout composite sliding bed platen |
CN204385568U (en) * | 2014-11-25 | 2015-06-10 | 辽宁恒泰铁路器材制造有限公司 | The sliding table of a kind of bimetallic liquid cladding die forging track switch |
US20150354145A1 (en) * | 2013-01-16 | 2015-12-10 | Oiles Corporation | Sliding plate and floor plate for turnout |
CN204919229U (en) * | 2015-07-23 | 2015-12-30 | 宋焯 | Wear -resisting anticorrosive smooth movable bed |
-
2016
- 2016-05-17 CN CN201610327686.4A patent/CN105803865B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0446978A1 (en) * | 1990-03-10 | 1991-09-18 | METALLGESELLSCHAFT Aktiengesellschaft | Slide coating |
EP1247899A2 (en) * | 2001-04-05 | 2002-10-09 | Wilfried Ensinger | Plastic slide chair for railway switch |
US20150354145A1 (en) * | 2013-01-16 | 2015-12-10 | Oiles Corporation | Sliding plate and floor plate for turnout |
CN203639757U (en) * | 2014-01-09 | 2014-06-11 | 王永升 | Railway high-speed turnout composite sliding bed platen |
CN204385568U (en) * | 2014-11-25 | 2015-06-10 | 辽宁恒泰铁路器材制造有限公司 | The sliding table of a kind of bimetallic liquid cladding die forging track switch |
CN204919229U (en) * | 2015-07-23 | 2015-12-30 | 宋焯 | Wear -resisting anticorrosive smooth movable bed |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106825514A (en) * | 2017-01-06 | 2017-06-13 | 河南科技大学 | A kind of preparation technology of the compound track switch steel of stainless steel and carbon steel bimetallic high ferro |
CN106825514B (en) * | 2017-01-06 | 2020-02-14 | 河南科技大学 | Preparation process of stainless steel-carbon steel bimetal high-speed rail composite steel for turnout |
CN108914119A (en) * | 2018-08-02 | 2018-11-30 | 李庆杰 | A kind of preparation method incuding cladding slider bed platen |
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CN105803865B (en) | 2017-11-10 |
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Address after: 110000 room 1111, No. 7-1, Tianci street, Hunnan New District, Shenyang City, Liaoning Province Patentee after: SHENYANG DINGRAN NEW MATERIAL CO., LTD. Address before: A street in Shenyang Hunnan District of Liaoning province 110000 City Room 1111 No. 7-1 Patentee before: SHENYANG DINGRAN NEW MATERIAL CO., LTD. |