A kind of antiseptic and rustproof paint of water-base epoxy and preparation method thereof
Technical field
The invention belongs to antirust paint technical field, particularly relate to a kind of antiseptic and rustproof paint of water-base epoxy and preparation method thereof.
Background technology
Traditional solvent-borne antirusting paint is mainly with organic solvent as disperse medium.Therefore, can volatilize during preparation and use
Substantial amounts of organic compound i.e. Volatile Organic Composition (is called for short VOC).The volatilization of VOC to living environment and
The healthy of the mankind is all potential threat.On the other hand, jumping up occurs in the price of crude oil, and causes various places oiliness to be coated with
The price of material is forced constantly to promote, and its raw-material cost is also continuously increased.Therefore, scholars and research worker will researchs
Center of gravity is gradually turned to water paint by oil paint.
Water paint is the coating using water as solvent (or as disperse medium), have nontoxic, tasteless, cheap,
The features such as raw material resources is abundant, can greatly reduce the cost of raw material, and the pollution causing air;And can be greatly
Improve coating safety in storage, transport and work progress.
At present, abroad some companies are on polymer emulsion synthesizes, and use the self emulsifying technology of surfactant-free, i.e. use other
The polymer that specific polymerization technique makes multiple different monomers form is that layer structure is present in same micelle, thus reaches regulation
Vitrification point (Tg), it is ensured that the purpose of properties of product, makes product both have certain hardness, stain resistance, makes again construction easy
In carry out.It addition, improved the property of coating by prepared polymer emulsions such as stereospecfic polymerization, radiation polymerization, latex interpenetrating polymerizations
Energy and function.
And the developing direction of domestic water-based anticorrosive paint is mainly three below aspect: (1) waterborne zinc-rich primer: at the bottom of inorganic zinc-rich
Paint and epoxy zinc rich primer are one of long-acting priming paint, but it is solvent based coating.With the modified Portland of high mode as base material
Waterborne inorganic einc-rich primer be through practice test high-performance anticorrosion and antifouling coating, there is bigger development potentiality;(2) research and development
Organically-modified inorganic anti-corrosion material: in recent years, foreign applications organic emulsion modified concrete, to improve its intensity, media-resistant
Property, it is widely used in the application of industry ground slab, wherein epoxy aqueous emulsion is with fastest developing speed.Over nearly 10 years, have started to be applied to China
Antiseptic project field in, but R&D work not system, do not form series of products.(3) research and development steel construction waterborne anti-corrosive primer and
Finish paint: waterborne anti-corrosive primer must solve " dodging erosion " and a difficult problem for poor water resistance for base material;And for finish paint, mainly protecting
Demonstrate,prove on the premise of it has excellent protective value, improve its ornamental and durability;Meanwhile, water paint is to construction environment
Dependency is higher, how to ensure that obtaining coating of good performance under high humidity, low temperature and enclosed environment is water-based anticorrosive paint future
The problem that need to solve emphatically.
Therefore, the water paint that a kind of salt water resistance performance is good, adhesive force is strong, resistance to corrosion is strong is developed extremely urgent.At present,
It is reported it is known that zinc phosphate is the Novel non-toxic rust resisting pigment of a kind of function admirable, be widely used in coatings industry and prepare all kinds of
Antirusting paint and water preparation coating.Phosphoric acid reacts with metallic substrates, generates insoluble tertiary phosphate, and tertiary phosphate is deposited on corruption
On erosion position, corrosion region is sealed and defines sealing coat, thus prevent the further generation of corrosion.Aluminium triphosphate is poly-phosphorus
The Typical Representative of hydrochlorate rust resisting pigment, it can be used for preparing, and multiple pollution-free, energy-conservation inorganic polymer is antirust, anticorrosion, resistance to
The pigment of high temperature and coating.Tripolyphosphate radical ion P3010 5-There is good chemism, network can be formed with many kinds of metal ions
Compound, has the strongest complexing power to bivalence, ferric ion, forms tripolyphosphate ferrum protecting film.Additionally, tripolyphosphate
Root P3010 5-Occurring depolymerization reaction to generate from pyrophosphate ion to positive phosphorus acid ion, these ions are formed in metal surface further
Tough and tensile passivating film.The rustless property of tradition phosphate rust resisting pigment, product salt tolerant can be improved through composite modified phosphoric acid series pigments
Aqueous improves.But aqueous zinc phosphate is really rarely reported as anticorrosive packing with aluminium triphosphate compound use.
Summary of the invention
The technical problem to be solved in the present invention is to provide that a kind of preparation process is simple, cheap, environmental protection and excellent effect
Modified epoxy antirust paint and preparation method thereof.
The present invention solves above-mentioned technical problem by following technical solution:
A kind of antiseptic and rustproof paint of water-base epoxy, based on aqueous epoxy emulsion, adds multiple color stuffing and auxiliary agent, its each component
And mass percent is as follows:
Component |
Mass percentage content |
Aqueous epoxy emulsion |
34.5%~54.0% |
Aqueous zinc phosphate |
6.0%~9.0% |
Modified aluminium triphosphate |
3.0%~4.5% |
Rutile type titanium dioxide |
10.0%~13.0% |
Coalescents |
2.0%~3.0% |
Aqueous defoamer |
1.0%~2.0% |
Thickening agent SN-636 |
2.0%~3.5% |
Wetting agent PE-100 |
2.0%~3.0% |
Sterilization antiseptic |
2.0%~4.0% |
Anti-sudden strain of a muscle rust agent |
2.0%~3.5% |
Dispersant 5040 |
1.5%~2.0% |
Levelling agent |
2.5%~4.0% |
Deionized water |
12.0%~14.0% |
The mass percent summation of the most each component is 100%.
The preparation method of the antiseptic and rustproof paint of described water-base epoxy, by described mass percentage content, first by modification aluminium triphosphate
Mix with aqueous zinc phosphate, add Rutile type titanium dioxide, be ground and obtain mixing color stuffing;Again by dispersant 5040,
Wetting agent PE-100, sterilization antiseptic, the aqueous defoamer of 50% are added sequentially in deionized water, stir 0.5 hour, stir
Mix speed 1500r/min, add above-mentioned modified aluminium triphosphate, aqueous zinc phosphate and Rutile type titanium dioxide mixing color stuffing,
It is stirred for 1 hour, mixing speed 2000r/min;Sequentially add aqueous epoxy emulsion, remain 50% aqueous defoamer, one-tenth
Film auxiliary agent, levelling agent, thickening agent SN-636 and anti-sudden strain of a muscle rust agent, stir 3 hours, mix homogeneously, obtain described water-base epoxy and prevent
Rotten antirust paint.
Described mixing color stuffing is modified aluminium triphosphate, aqueous zinc phosphate and Rutile type titanium dioxide mixing color stuffing, three's
Mass ratio is 1: 2: 3.
The preparation method of described aqueous epoxy emulsion is: by emulsifying agent op-10, sodium lauryl sulphate, ammonium hydrogen carbonate with mass ratio
4: 2: 1 mixing, gained mixture is dissolved in deionized water and prepares the mix emulsion fluid 100mL that concentration is 21g/L;By asphalt mixtures modified by epoxy resin
Fat, acrylic acid methyl ester., butyl methacrylate, styrene and coupling agent mix with mass ratio 6: 1.5: 1: 3: 1.5, obtain
Concentration is 1g/L epoxy mixed liquor 100mL;Preparation mass concentration is that the ammonium persulfate solution of 20g/L is as initiator;Take mixing
Emulsion and each 30mL of epoxy mixed liquor are mixed to get mixed liquor, gained mixed liquor is heated to temperature 70 C~80 DEG C, treats anti-
Blue phase should occur, add initiator 10mL, more respectively by constant voltage separatory funnel drip lentamente remaining mix emulsion fluid and
Epoxy mixed liquor;After being added dropwise to complete, add initiator 10mL, be incubated 1-2 hour, then be cooled to 30 DEG C, react 2~3
Hour, filtrate crosses 200 mesh sieves, obtains aqueous epoxy emulsion.
Described coupling agent is KH-570.
The advantage of the antiseptic and rustproof paint of water-base epoxy of the present invention is:
Its environmental protection, the prices of raw materials are cheap, and preparation process is simple;Meanwhile, salt water resistance function admirable, adhesive force by force and resist
Dodge rust respond well.Phosphoric acid in zinc phosphate reacts with metallic substrates, generates insoluble tertiary phosphate, and tertiary phosphate deposits
In hot spot, corrosion region is sealed and defines sealing coat, thus prevent the further generation of corrosion.In zinc phosphate and base material
Carboxyl and hydroxyl react, generate complex;And this complex can react with corrosion product, on surface of bottom material
Form close protecting film, thus protect metallic substrates, be not corroded.Aluminium triphosphate is the typical case of Quadrafos rust resisting pigment
Represent, it can be used for preparing, and multiple pollution-free, energy-conservation inorganic polymer is antirust, anticorrosion, resistant to elevated temperatures pigment and coating.
Tripolyphosphate radical ion in aluminium triphosphate has good chemism, can form complex with many kinds of metal ions, to two
Valency, ferric ion have the strongest complexing power, form tripolyphosphate ferrum protecting film.Additionally, tripolyphosphate P3010 5-Send out
Raw depolymerization reaction generates from pyrophosphate ion to positive phosphorus acid ion, and these ions are formed tough and tensile blunt further in metal surface
Change film.Modified aluminium triphosphate has the features such as antirust power is strong, adhesive force is high, white, nontoxic, and raw material is easy to get, affordable,
It is lead, the succedaneum of chromium rust resisting pigment, therefore suffers from watching attentively of each side.Both compound uses are plus anticorrosive packing rutile-type
Jointly acting on so that antiseptic effect is the most notable of titanium dioxide.Actual tests also confirming that, the compound use of three is than any one
The effect of single use will be got well.
Detailed description of the invention
Embodiment 1:
A kind of antiseptic and rustproof paint of water-base epoxy, based on aqueous epoxy emulsion, adds multiple color stuffing and auxiliary agent, its each component
And mass percent is as follows:
Component |
Mass percentage content |
Aqueous epoxy emulsion |
54.0% |
Aqueous zinc phosphate |
6.0% |
Modified aluminium triphosphate |
3.0% |
Rutile type titanium dioxide |
10.0% |
Coalescents |
2.0% |
Aqueous defoamer |
1.0% |
Thickening agent SN-636 |
2.0% |
Wetting agent PE-100 |
2.0% |
Sterilization antiseptic |
2.0% |
Anti-sudden strain of a muscle rust agent |
2.0% |
Dispersant 5040 |
1.5% |
Levelling agent |
2.5% |
Deionized water |
12.0% |
The preparation method of the antiseptic and rustproof paint of described water-base epoxy, by described mass percentage content, first by modification aluminium triphosphate
Mix with aqueous zinc phosphate, add Rutile type titanium dioxide, be ground and obtain mixing color stuffing;Again by dispersant 5040,
Wetting agent PE-100, sterilization antiseptic, the aqueous defoamer of 50% are added sequentially in deionized water, stir 0.5 hour, stir
Mix speed 1500r/min, add above-mentioned modified aluminium triphosphate, aqueous zinc phosphate and Rutile type titanium dioxide mixing color stuffing,
It is stirred for 1 hour, mixing speed 2000r/min;Sequentially add aqueous epoxy emulsion, remain 50% aqueous defoamer, one-tenth
Film auxiliary agent, levelling agent, thickening agent SN-636 and anti-sudden strain of a muscle rust agent, stir 3 hours, mix homogeneously, obtain described water-base epoxy and prevent
Rotten antirust paint.
The preparation method of described aqueous epoxy emulsion is: by emulsifying agent op-10, sodium lauryl sulphate, ammonium hydrogen carbonate with mass ratio
4: 2: 1 mixing, gained mixture is dissolved in deionized water and prepares the mix emulsion fluid 100mL that concentration is 21g/L;By asphalt mixtures modified by epoxy resin
Fat, acrylic acid methyl ester., butyl methacrylate, styrene and coupling agent kh-570 mix with mass ratio 6: 1.5: 1: 3: 1.5
Closing, obtaining concentration is 1g/L epoxy mixed liquor 100mL;Preparation mass concentration is that the ammonium persulfate solution of 20g/L is as initiator;
Take mix emulsion fluid and each 30mL of epoxy mixed liquor and be mixed to get mixed liquor, gained mixed liquor is heated to temperature 70 C~80 DEG C,
There is blue phase in question response, adds initiator 10mL, then drips remaining mixing and emulsifying lentamente by constant voltage separatory funnel respectively
Liquid and epoxy mixed liquor;After being added dropwise to complete, add initiator 10mL, be incubated 1-2 hour, then be cooled to 30 DEG C, reaction
2~3 hours, filtrate crossed 200 mesh sieves, obtains aqueous epoxy emulsion.
Embodiment 2:
A kind of antiseptic and rustproof paint of water-base epoxy, based on aqueous epoxy emulsion, adds multiple color stuffing and auxiliary agent, its each component
And mass percent is as follows:
Component |
Mass percentage content |
Aqueous epoxy emulsion |
47.0% |
Aqueous zinc phosphate |
8.2% |
Modified aluminium triphosphate |
4.1% |
Rutile type titanium dioxide |
11.5% |
Coalescents |
2.4% |
Aqueous defoamer |
1.0% |
Thickening agent SN-636 |
2.3% |
Wetting agent PE-100 |
2.2% |
Sterilization antiseptic |
2.2% |
Anti-sudden strain of a muscle rust agent |
2.1% |
Dispersant 5040 |
1.6% |
Levelling agent |
3.2% |
Deionized water |
12.2% |
The preparation method of the antiseptic and rustproof paint of described water-base epoxy and the preparation method of aqueous epoxy emulsion are with embodiment 1.
Embodiment 3:
A kind of antiseptic and rustproof paint of water-base epoxy, based on aqueous epoxy emulsion, adds multiple color stuffing and auxiliary agent, its each component
And mass percent is as follows:
The preparation method of the antiseptic and rustproof paint of described water-base epoxy and the preparation method of aqueous epoxy emulsion are with embodiment 1.
Embodiment 4:
A kind of antiseptic and rustproof paint of water-base epoxy, based on aqueous epoxy emulsion, adds multiple color stuffing and auxiliary agent, its each component
And mass percent is as follows:
Component |
Mass percentage content |
Aqueous epoxy emulsion |
40.0% |
Aqueous zinc phosphate |
7.7% |
Modified aluminium triphosphate |
3.2% |
Rutile type titanium dioxide |
12.8% |
Coalescents |
2.9% |
Aqueous defoamer |
2.0% |
Thickening agent SN-636 |
3.3% |
Wetting agent PE-100 |
3.0% |
Sterilization antiseptic |
3.7% |
Anti-sudden strain of a muscle rust agent |
3.3% |
Dispersant 5040 |
2.0% |
Levelling agent |
4.0% |
Deionized water |
12.1% |
The preparation method of the antiseptic and rustproof paint of described water-base epoxy and the preparation method of aqueous epoxy emulsion are with embodiment 1.
Embodiment 5:
A kind of antiseptic and rustproof paint of water-base epoxy, based on aqueous epoxy emulsion, adds multiple color stuffing and auxiliary agent, its each component
And mass percent is as follows:
Component |
Mass percentage content |
Aqueous epoxy emulsion |
34.5% |
Aqueous zinc phosphate |
9.0% |
Modified aluminium triphosphate |
4.5% |
Rutile type titanium dioxide |
13.0% |
Coalescents |
3.0% |
Aqueous defoamer |
2.0% |
Thickening agent SN-636 |
3.5% |
Wetting agent PE-100 |
3.0% |
Sterilization antiseptic |
4.0% |
Anti-sudden strain of a muscle rust agent |
3.5% |
Dispersant 5040 |
2.0% |
Levelling agent |
4.0% |
Deionized water |
14.0% |
The preparation method of the antiseptic and rustproof paint of described water-base epoxy and the preparation method of aqueous epoxy emulsion are with embodiment 1.
5 embodiment product main performance index:
Resistance to salt water/h >= |
450 |
Resistance to water/d >= |
22 |
Hardness/H |
2-3 |
Resistance to sudden strain of a muscle is lost |
Nothing |
Adhesive force/level |
1 |
Resistance to impact/cm |
50 |