CN105802255A - 一种节能环保led天花灯 - Google Patents
一种节能环保led天花灯 Download PDFInfo
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- CN105802255A CN105802255A CN201610355616.XA CN201610355616A CN105802255A CN 105802255 A CN105802255 A CN 105802255A CN 201610355616 A CN201610355616 A CN 201610355616A CN 105802255 A CN105802255 A CN 105802255A
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Abstract
一种节能环保LED天花灯,包括安装盘、电源驱动装置、灯罩以及LED照明组件,所述电源驱动装置固定在所述安装盘的中部,所述LED照明组件包括铝基PCB板和LED照明部,所述安装盘与所述灯罩通过卡扣套接在一起,在所述铝基PCB板与所述安装盘之间均匀涂布有散热涂料,本发明具有释放负离子功效,具有去除甲醛、甲苯、TVOC等装修污染物的功效。
Description
技术领域
本发明涉及电子光学领域,尤其涉及一种节能环保LED天花灯。
背景技术
随着人类生产技术的不断变革,作为人们生活必需品的灯具,其功能也是日新月异;同时,由于当今人们的绿色环保观念越来越强,因而绿色环保的照明装置会更受到人们的青睐,因此,除具备传统照明功能之外,对灯具更多人性化功能的追求,已成为当今照明领域的一个发展趋势。
一方面,将空气负离子技术运用于灯具产品中,使灯具在室内长期释放空气负离子,尤其是负氧离子。由于其在结构上与超氧阴离子自由基相似,因此具有相似的生物活性,能够使活的生物细胞带负电荷,从而使病毒失去对细胞的攻击能力;同时,负氧离子能够和甲醛、甲苯、TVOC等装修污染物发生反应,产物为无毒无味的二氧化碳和水,无二次污染的产生,具有一定的净化室内空气的功效,例如,在人造空气负离子环境中,经测定空气中霉菌、细菌数可降低90%以上。负氧离子被吸入人体后,能调节神经中枢的兴奋状态,改善肺的换气功能,改善血液循环,促进新陈代谢、增强免疫系统能力、使人精神振奋、提高工作效率等,它还对高血压、气喘、流感、失眠、关节炎等许多疾病有一定的治疗作用,所以人称负离子为“空气中的维生素”“长寿素”;另一方面,使灯具具有一定的驱赶蚊虫的功能,不仅提升使用者的舒适度,也大大丰富了灯具的使用功能。
迄今,使传统灯具产品同时具有驱赶蚊虫和释放负离子功能的技术设计还未有见。
发明内容
针对现有技术存在的不足,本发明所要解决的技术问题是提供一种节能环保LED天花灯,不仅长期释放负离子,还具有一定的驱赶蚊虫功效,同时也具有一定的抗菌作用,同时具有一定的去除甲醛、甲苯、TVOC等装修污染物的功效,具有一举多得的效果,丰富了传统灯具的使用功能。
本发明的目的是通过如下技术方案实现的:
一种节能环保LED天花灯,包括安装盘、电源驱动装置、灯罩以及LED照明组件,所述电源驱动装置固定在所述安装盘的中部,所述LED照明组件包括铝基PCB板和LED照明部,所述安装盘与所述灯罩通过卡扣套接在一起,在所述铝基PCB板与所述安装盘之间均匀涂布有散热涂料,其中,所述灯罩由下列组份按照重量份数制备而成:
树脂50-65重量份;玻璃纤维10-20重量份;阻燃剂5-8重量份;石墨烯3-4.5重量份;改性芳香胺固化剂3-4重量份;荧光粉0.1-0.3重量份;汽巴艳佳固754光引发剂2-4重量份;聚醚胺催化剂0.5-0.7重量份;二氧化铈0.1-0.15重量份;活性矿物质粉0.7-1重量份;中药精油1-1.2重量份;其中,所述树脂为环氧大豆油丙烯酸酯和双酚A型E51环氧树脂的混合物,所述环氧大豆油丙烯酸酯和双酚A型E51环氧树脂的质量比为2:1-3:2,所述阻燃剂为聚磷酸铵、三聚氰胺以及膨胀型石墨的混合物,所述聚磷酸铵、三聚氰胺以及膨胀型石墨的质量比2:1.5:1.3,所述的荧光粉为Ce和YAG荧光粉混合物,所述荧光粉的粒径≤13μm,所述的活性矿物质粉为锗石、萤石、电气石、六环石按重量比2.5:3:3.7:2的混合物,其中电气石为镁电气石和锂电气石按重量比5:3的混合物,所述活性矿物质粉的粒径≤13μm,所述灯罩通过如下步骤制备而成:
S1、将所需重量份数的树脂、阻燃剂、石墨烯、荧光粉、汽巴艳佳固754光引发剂以及聚醚胺催化剂置于搅拌机中,在70-80℃下集中高速搅拌调匀,搅拌时间为15-30分钟,待混合均匀后从搅拌机中取出,即制得混合物A,备用;
S2、将物料雷丸50-60重量份,紫菀3-5重量份,榧子20-25重量份,薰衣草15-20重量份,秋牡丹3-5重量份,打破碗花花3-5重量份,榆树皮15-25重量份,薄荷1-3重量份,羊踯躅1-3重量份,樟树叶6-8重量份去杂质,一起置于-20℃的真空釜2-3小时,然后再置于微波干燥机进行预处理,其中干燥时间为30-40分钟,微波功率为17kw;
S3、将步骤S2处理后的物料一起投入超微粉碎机中粉碎至60目,制得原料药粉末,备用;
S4、将步骤S3中制得的原料药粉末投入超临界二氧化碳萃取装置的萃取釜中,调节萃取压力27.65MPa,萃取温度45℃,二氧化碳流量为1100L/h,动态萃取2小时,直接在分离釜出口用三角瓶收集粗油,备用;
S5、将步骤S4中制得的粗油置于5℃环境中冷冻70分钟,再将冷冻后的粗油置于转速为17000r/min的高速冷冻离心机中离心25分钟,去除杂质后置于85℃真空箱抽真空3小时,即制得挥发油B,备用;
S6、将白术1-3重量份,甜马郁兰1.5-2.5重量份,香子兰1.5-2重量份,马齿苋3-4重量份,丹参4-4.5重量份,辣蓼草2-3重量份,藿香3-4重量份,狼毒3-4重量份,百部6-7.5重量份,蕲艾3-4重量份洗净烘干,一起投入超微粉碎机中粉碎至30目,然后加去离子水浸泡5小时,加水量为所浸泡原料药质量的7倍,搅拌分散调匀,制得中药混合物,备用;
S7、将步骤S6制得的中药混合物于80℃煎煮2小时,收集蒸馏液,并加入乙醚萃取,蒸馏液与乙醚的体积比为2.5:1,取上层油相,然后加无水硫酸钠0.13-0.2重量份干燥,即制得挥发油C,备用;
S8、将步骤S5和S7所制挥发油B和挥发油C混合调匀制得混合油,再边搅拌边依次加入白芍药精油、丝柏精油、雪莲花精油、尤加利精油和蓝甘菊精油,充分搅拌45分钟,静置30分钟,过滤除杂,即得中药精油,其中,所述混合油与白芍药精油、丝柏精油、雪莲花精油、尤加利精油和蓝甘菊精油的质量比为2:0.6:0.5:0.65:0.5:0.45;
S9、将步骤S8制得的中药精油和步骤S1制得的混合物A,在70-80℃下,在搅拌机中集中搅拌混合30分钟,得到混合物D;
S10、将步骤S9制得的混合物D投入球磨机,然后再加入活性矿物质粉、二氧化铈、改性芳香胺固化剂以及玻璃纤维,在70-80℃下进行集中研磨4.5小时,过滤去杂质,即制得预混料;
S11、将步骤S10的预混料放入双螺杆挤出设备内,其中,双螺杆挤出设备的转速为150-250转/分,挤出温度为260-280°C,挤出,冷却,切粒,即得到用于制造所述灯罩壳体所需的复合材料;
S12、将步骤S11制得的复合材料经注塑机加热、挤压、成型、冷却、修整,即得灯罩。
在一较佳实施例中,在步骤S8中的中药精油还包括以下重量份的组分:表面活性剂3份、避蚊胺0.2份、丁酸丁酯1份、桉树油1.5份、醋酸氯已定0.5份、脂肪醇聚氧乙烯醚硫酸钠1份和苯甲酸钠0.2份。
需要说明的是,经实验证明,在活性矿物质粉中加入适量的二氧化铈(CeO2),利用该稀土元素的辐射能量高,半衰减期限长的特点,可以大幅增加活性矿物质粉的负离子产率,其原理如下:二氧化铈中的Ce4+在光照环境下转化成Ce3+,在转化过程中,电子-空穴的复合几率降低,再在活性矿物质粉中电气石等物质电场的作用下,部分电子被动随电场方向定向移动,电子-空穴复合几率降低,从而在电气石/CeO2复合粉末表面积聚了大量的电解空气分子的能量,进而产生了高浓度的空气负离子,同时Ce3+又氧化成为Ce4+,继而重复前述的转化过程;同时,经实践检测,在经过本发明复合配比的活性矿物质粉中添加二氧化铈组分,比未经添加二氧化铈的活性矿物质粉负离子的浓度高10倍以上,r射线与自然环境相同。
本发明基于祖国传统医学,参考现代中药药理研究,从现有中药的药物筛选和反复验证,充分发挥各组份协同作用,其中主要原料的作用简介如下。
雷丸:苦寒,归胃大肠经,有小毒。杀虫。
紫菀:有治风寒咳嗽气喘,虚劳咳吐脓血之功效;对大肠杆菌、痢疾杆菌、变形菌、伤寒杆菌、副伤寒杆菌、绿脓杆菌及霍乱弧菌等7种革兰氏阴性肠内致病菌有一定的抑制作用;并有对抗致病性真菌的作用;对流感病毒有明显的抑制作用。
榧子《本经》:主腹中邪气,去三虫,蛇螫。
薰衣草能除蚁、除蟑、除螨,放在衣柜、枕头下的时候,不但能代替樟脑丸,还能留下一股沁人的香味,研究发现,薰衣草有明显的抗菌作用,薰衣草中蕴含的芳樟醇是薰衣草抗菌的主要成分,它能抑制17种细菌(包括革兰阴性细菌和革兰阳性细菌)、10种真菌的生长。
秋牡丹:又名野棉花、吹牡丹、土牡丹、秋明菊、贵船菊,杀虫;清热解毒,杀虫药;清热解毒药。
打破碗花花:①《陕西中草药》:“苦,凉,有小毒。”②《四川常用中草药》:“苦辛,温,有小毒。”解毒,排脓生肌,消肿散瘀,具有杀蛆虫、孑孓,化积,消肿,散瘀,治顽癣,秃疮,疟疾,小儿疳积,痢疾,痈疖疮肿,瘰疬,跌打损伤。
榆树皮:为榆科植物的干燥树皮或根皮,甘、平,无毒;利水,通淋,消肿,用于小便不通,淋浊,水肿,痈疽发背,丹毒,疥癣。
薄荷:为唇形科植物薄荷的干燥地上部分,疏散风热,清利头目,利咽透疹,疏肝行气。
羊踯躅:又名闹羊花、黄杜鹃、黄色映山红,具有祛风除湿;定痛;杀虫的功效。
白术:属于菊科、苍术属多年生草本植物对絮状表皮癣菌、星形奴卡氏菌有抑制作用。煎剂对脑膜炎球菌亦有抑制作用。近报道白术煎剂和四君子汤对伤寒杆菌、甲型副伤寒杆菌、福氏痢疾杆菌、大肠杆菌、绿脓杆菌等均有不同程度的抑菌作用。
甜马郁兰:可以改善心情苦闷和上瘾症,尤其对弘毅紧张症状有效,能扩张血管、降血压、减轻以及负担,帮助消除心悸,有优异的神经安抚与镇定功能。
香子兰:有特殊的香气,具有抗疲劳和心情郁闷、助荷尔蒙分泌、舒缓焦虑及改善失眠等功效。具有强心、补脑、健胃、解毒、驱风、增强肌肉力量的功效,作芳香型神经系统兴奋剂和补肾药,用来治疗癔病、忧郁症、阳痿、虚热和风湿病。
马齿苋:马齿苋科一年生草本植物。肥厚多汁,无毛,高10-30cm,生于田野路边及庭园废墟等向阳处。国内各地均有分布。该种为药食两用植物。全草供药用,有清热利湿、解毒消肿、消炎、止渴、利尿作用。
丹参:性味苦,微寒。归心、肝经。《滇南本草》记载:补心定志,安神宁心。治健忘怔冲,惊悸不寐,有祛瘀止痛,活血通经,清心除烦之功效,用于月经不调,经闭痛经,症瘕积聚,胸腹刺痛,热痹疼痛,疮疡。
辣蓼草:对各种痢疾杆菌于试管内均有抑制作用,现代临床医学研究表明,辣蓼具有抗菌、抗病毒、抗炎、抗氧化等功效。
藿香:味辛,性微温。功效:化湿和中,解表、解署的功效,主治湿阻脾胃,胸脘闷胀,食欲不香,恶心、呕吐;夏季暑湿困倦,胸闷不舒,以及外感风寒.恶寒胸闷等病症,具有有较强的抑制真菌作用和抗菌作用。
狼毒:别名川狼毒、续毒、绵大戟、山萝卜、闷花头、热加巴、一扫光、搜山虎、一把香、药罗卜、生扯拢、红火柴头花、猴子根、断肠草,中医学上用其根祛痰、止痛、消积、杀虫。
百部:可驱除蚊虫,抗病原微生物作用,对乙型溶血性链球菌、脑膜炎球菌、金黄色葡萄球菌、白色葡萄球菌、伤寒杆菌、肺炎杆菌、鼠疫杆菌、炭疽杆菌等多种致病真菌有一定的抑制作用,其水浸液对蚊蝇幼虫、头虱、衣虱及臭虫等均有杀灭作用。
蕲艾:又名:含17种已知化合物,具有平喘、镇咳、祛痰及清炎作用,有理气血、逐寒湿、调经安胎、温经止血、清热止咳消痰等功效。主治月经不调、腹中冷痛、胎漏下血、胎动不安、宫寒不孕等症。
需要说明的是,经实践证明,将一定重量份的丹参、辣蓼草和百部进行复配后,不仅可显著提高除菌抗菌的能力,还会产生一种无毒副作用的清香味道,沁人心脾,具有一定的提神效果;同时,经实践证明,将一定重量份的雷丸、紫菀、榧子、狼毒、樟树叶和打破碗花花进行复配后,使该组合物的驱蚊虫能力得到显著提高;另外,秋牡丹、羊踯躅、蕲艾、薄荷和马齿苋等组分进行配伍后,大大提高了组合物的抗菌除菌能力,经实践检测,复配后的组合物对金黄色葡萄球菌、炭疽杆菌、流感杆菌、卡他球菌、肺炎球菌、大肠杆菌、乙型链球菌、白喉杆菌、伤寒杆菌、绿脓肝菌、痢疾杆菌等30余种病菌具有一定的抑制和杀灭作用。
本发明的效果:
本发明采用中药成份与活性矿物质复配,使本发明不仅可以驱赶蚊虫,还可以释放负离子,清新空气,同时气味芳香,具有健身、驱蚊、杀菌的功效,在实际应用中,还具有一定的去除甲醛、甲苯、TVOC等装修污染物的功效,具有一举多得的效果,丰富了传统灯具的使用功能。
附图说明
图1是本发明分解示意图。
具体实施方式
实施例1:
请参见图1所示,一种节能环保LED天花灯,包括安装盘1、电源驱动装置2、灯罩3以及LED照明组件,所述电源驱动装置2固定在所述安装盘1的中部,所述LED照明组件包括铝基PCB板4和LED照明部5,所述安装盘1与所述灯罩3通过卡扣套接在一起,在所述铝基PCB板4与所述安装盘1之间均匀涂布有散热涂料,其中,所述灯罩3由下列组份按照重量份数制备而成:
树脂50重量份;玻璃纤维20重量份;阻燃剂5重量份;石墨烯4.5重量份;改性芳香胺固化剂3重量份;荧光粉0.3重量份;汽巴艳佳固754光引发剂2重量份;聚醚胺催化剂0.7重量份;二氧化铈0.1重量份;活性矿物质粉1重量份;中药精油1重量份;其中,所述树脂为环氧大豆油丙烯酸酯和双酚A型E51环氧树脂的混合物,所述环氧大豆油丙烯酸酯和双酚A型E51环氧树脂的质量比为3:2,所述阻燃剂为聚磷酸铵、三聚氰胺以及膨胀型石墨的混合物,所述聚磷酸铵、三聚氰胺以及膨胀型石墨的质量比2:1.5:1.3,所述的荧光粉为Ce和YAG荧光粉混合物,所述荧光粉的粒径≤13μm,所述的活性矿物质粉为锗石、萤石、电气石、六环石按重量比2.5:3:3.7:2的混合物,其中电气石为镁电气石和锂电气石按重量比5:3的混合物,所述活性矿物质粉的粒径≤13μm,所述灯罩通过如下步骤制备而成:
S1、将所需重量份数的树脂、阻燃剂、石墨烯、荧光粉、汽巴艳佳固754光引发剂以及聚醚胺催化剂置于搅拌机中,在70℃下集中高速搅拌调匀,搅拌时间为30分钟,待混合均匀后从搅拌机中取出,即制得混合物A,备用;
S2、将物料雷丸60重量份,紫菀3重量份,榧子25重量份,薰衣草15重量份,秋牡丹5重量份,打破碗花花3重量份,榆树皮25重量份,薄荷1重量份,羊踯躅3重量份,樟树叶6重量份去杂质,一起置于-20℃的真空釜2小时,然后再置于微波干燥机进行预处理,其中干燥时间为40分钟,微波功率为17kw;
S3、将步骤S2处理后的物料一起投入超微粉碎机中粉碎至60目,制得原料药粉末,备用;
S4、将步骤S3中制得的原料药粉末投入超临界二氧化碳萃取装置的萃取釜中,调节萃取压力27.65MPa,萃取温度45℃,二氧化碳流量为1100L/h,动态萃取2小时,直接在分离釜出口用三角瓶收集粗油,备用;
S5、将步骤S4中制得的粗油置于5℃环境中冷冻70分钟,再将冷冻后的粗油置于转速为17000r/min的高速冷冻离心机中离心25分钟,去除杂质后置于85℃真空箱抽真空3小时,即制得挥发油B,备用;
S6、将白术3重量份,甜马郁兰1.5重量份,香子兰2重量份,马齿苋3重量份,丹参4.5重量份,辣蓼草2重量份,藿香4重量份,狼毒3重量份,百部7.5重量份,蕲艾3重量份洗净烘干,一起投入超微粉碎机中粉碎至30目,然后加去离子水浸泡5小时,加水量为所浸泡原料药质量的7倍,搅拌分散调匀,制得中药混合物,备用;
S7、将步骤S6制得的中药混合物于80℃煎煮2小时,收集蒸馏液,并加入乙醚萃取,蒸馏液与乙醚的体积比为2.5:1,取上层油相,然后加无水硫酸钠0.13重量份干燥,即制得挥发油C,备用;
S8、将步骤S5和S7所制挥发油B和挥发油C混合调匀制得混合油,再边搅拌边依次加入白芍药精油、丝柏精油、雪莲花精油、尤加利精油和蓝甘菊精油,充分搅拌45分钟,静置30分钟,过滤除杂,即得中药精油,其中,所述混合油与白芍药精油、丝柏精油、雪莲花精油、尤加利精油和蓝甘菊精油的质量比为2:0.6:0.5:0.65:0.5:0.45;
S9、将步骤S8制得的中药精油和步骤S1制得的混合物A,在80℃下,在搅拌机中集中搅拌混合30分钟,得到混合物D;
S10、将步骤S9制得的混合物D投入球磨机,然后再加入活性矿物质粉、二氧化铈、改性芳香胺固化剂以及玻璃纤维,在70℃下进行集中研磨4.5小时,过滤去杂质,即制得预混料;
S11、将步骤S10的预混料放入双螺杆挤出设备内,其中,双螺杆挤出设备的转速为250转/分,挤出温度为260°C,挤出,冷却,切粒,即得到用于制造所述灯罩壳体所需的复合材料;
S12、将步骤S11制得的复合材料经注塑机加热、挤压、成型、冷却、修整,即得灯罩。
需要说明的是,经实验证明,在活性矿物质粉中加入适量的二氧化铈(CeO2),利用该稀土元素的辐射能量高,半衰减期限长的特点,可以大幅增加活性矿物质粉的负离子产率,其原理如下:二氧化铈中的Ce4+在光照环境下转化成Ce3+,在转化过程中,电子-空穴复合几率降低,再在电气石电场作用下,部分电子被动随电场方向定向移动,电子-空穴复合几率降低,从而在电气石/CeO2复合粉末表面积聚了大量的电解空气分子的能量,从而产生了高浓度的空气负离子,同时Ce3+又氧化成为Ce4+,继而重复前述的转化过程;同时,经实践检测,经过本发明复合配比的活性矿物质粉比未经配比的电气石粉末负离子浓度高10倍以上,r射线与自然环境相同。
作为优选,所述双酚A型E51环氧树脂采用岳阳巴陵石化生产的标准双酚A型E51环氧树脂;所述环氧大豆油丙烯酸酯采用中山永丰化工有限公司生产的环氧大豆油丙烯酸酯;所述聚磷酸铵采用云南天耀化工有限公司生产的聚磷酸铵;所述膨胀型石墨采用青岛晨阳石墨有限公司生产的膨胀型石墨。
在一较佳实施例中,在步骤S8中的中药精油还包括以下重量份的组分:表面活性剂3份、避蚊胺0.2份、丁酸丁酯1份、桉树油1.5份、醋酸氯已定0.5份、脂肪醇聚氧乙烯醚硫酸钠1份和苯甲酸钠0.2份。
进一步地,在一较佳实施例中,所述散热涂料由下列组份按照重量份数制备而成:
混合树脂65重量份,钠基蒙脱土3.5重量份,羧基丁苯胶乳4重量份,硅树脂甲基支链硅油1.5重量份,聚乙二醇1重量份,正戊烷0.9重量份,纳米二氧化硅1.5重量份,聚丙烯腈基碳纤维7.5重量份,石墨烯5重量份,气相二氧化硅1.5重量份,阻燃剂6重量份,改性芳香胺固化剂4.5重量份,溶剂18重量份,二氧化铈0.12重量份,活性矿物质粉1.5重量份,中药精油2重量份;其中,所述混合树脂为酚醛树脂和环氧树脂的混合物,酚醛树脂和环氧树脂的质量比为4:3;所述聚丙烯腈基碳纤维长度为0.01mm;所述阻燃剂为多聚磷酸铵、三聚氰胺以及膨胀型石墨的混合物,所述多聚磷酸铵、三聚氰胺以及膨胀型石墨的质量比3:1.6:1.5;所述的溶剂为二丙酮醇和丁酯的混合物,所述二丙酮醇和丁酯的质量比为3:2;所述的活性矿物质粉为锗石、萤石、电气石、六环石按重量比2:2:3:1.5的混合物,其中电气石为镁电气石和锂电气石按重量比3:2的混合物,所述活性矿物质粉的粒径≤15μm,所述散热涂料通过如下步骤制备而成:
S1、按重量份称取混合树脂,钠基蒙脱土,羧基丁苯胶乳,硅树脂甲基支链硅油,聚乙二醇,正戊烷,纳米二氧化硅,聚丙烯腈基碳纤维,石墨烯,气相二氧化硅,阻燃剂以及溶剂置于搅拌机中,在80℃下集中高速搅拌调匀,搅拌时间为40分钟,待混合均匀后从搅拌机中取出,即制得树脂混合物,备用;
S2、将物料逐蝇梅20重量份,紫苏叶10重量份,驱虫斑鸠菊7重量份,打破碗花花3.5重量份,黄芩2重量份,甜马郁兰1.5重量份,龙涎香1重量份以及麝香0.7重量份,去杂质,一起投入超微粉碎机中粉碎至100目,然后加去离子水浸泡5小时,加水量为所浸泡原料药质量的7倍,搅拌分散调匀,制得中药混合物,备用;
S3、将步骤S2制得的中药混合物于80℃煎煮2小时,收集蒸馏液,并加入乙醚萃取,蒸馏液与乙醚的体积比为3:2,取上层油相,然后加无水硫酸钠0.13重量份干燥,即制得中药精油,备用;
S4、将步骤S3制得的中药精油与步骤S1制得的树脂混合物,在80℃下,在搅拌机中集中搅拌混合15分钟,得到预混料,然后再将该预混料投入球磨机,加入活性矿物质粉、二氧化铈以及改性芳香胺固化剂,在85℃下,集中研磨5小时,过滤去杂质,即得到散热涂料。
实施例2:
一种节能环保LED天花灯,包括安装盘1、电源驱动装置2、灯罩3以及LED照明组件,所述电源驱动装置2固定在所述安装盘1的中部,所述LED照明组件包括铝基PCB板4和LED照明部5,所述安装盘1与所述灯罩3通过卡扣套接在一起,在所述铝基PCB板4与所述安装盘1之间均匀涂布有散热涂料,其中,所述灯罩3由下列组份按照重量份数制备而成:
树脂65重量份;玻璃纤维15重量份;阻燃剂6重量份;石墨烯4重量份;改性芳香胺固化剂3.5重量份;荧光粉0.2重量份;汽巴艳佳固754光引发剂3重量份;聚醚胺催化剂0.6重量份;二氧化铈0.15重量份;活性矿物质粉0.8重量份;中药精油1.2重量份;其中,所述树脂为环氧大豆油丙烯酸酯和双酚A型E51环氧树脂的混合物,所述环氧大豆油丙烯酸酯和双酚A型E51环氧树脂的质量比为2:1,所述阻燃剂为聚磷酸铵、三聚氰胺以及膨胀型石墨的混合物,所述聚磷酸铵、三聚氰胺以及膨胀型石墨的质量比2:1.5:1.3,所述的荧光粉为Ce和YAG荧光粉混合物,所述荧光粉的粒径≤13μm,所述的活性矿物质粉为锗石、萤石、电气石、六环石按重量比2.5:3:3.7:2的混合物,其中电气石为镁电气石和锂电气石按重量比5:3的混合物,所述活性矿物质粉的粒径≤13μm,所述灯罩通过如下步骤制备而成:
S1、将所需重量份数的树脂、阻燃剂、石墨烯、荧光粉、汽巴艳佳固754光引发剂以及聚醚胺催化剂置于搅拌机中,在75℃下集中高速搅拌调匀,搅拌时间为20分钟,待混合均匀后从搅拌机中取出,即制得混合物A,备用;
S2、将物料雷丸50重量份,紫菀5重量份,榧子20重量份,薰衣草20重量份,秋牡丹3重量份,打破碗花花5重量份,榆树皮15重量份,薄荷3重量份,羊踯躅1重量份,樟树叶8重量份去杂质,一起置于-20℃的真空釜2.5小时,然后再置于微波干燥机进行预处理,其中干燥时间为35分钟,微波功率为17kw;
S3、将步骤S2处理后的物料一起投入超微粉碎机中粉碎至60目,制得原料药粉末,备用;
S4、将步骤S3中制得的原料药粉末投入超临界二氧化碳萃取装置的萃取釜中,调节萃取压力27.65MPa,萃取温度45℃,二氧化碳流量为1100L/h,动态萃取2小时,直接在分离釜出口用三角瓶收集粗油,备用;
S5、将步骤S4中制得的粗油置于5℃环境中冷冻70分钟,再将冷冻后的粗油置于转速为17000r/min的高速冷冻离心机中离心25分钟,去除杂质后置于85℃真空箱抽真空3小时,即制得挥发油B,备用;
S6、将白术1重量份,甜马郁兰2.5重量份,香子兰1.5重量份,马齿苋4重量份,丹参4重量份,辣蓼草3重量份,藿香3重量份,狼毒4重量份,百部6重量份,蕲艾4重量份洗净烘干,一起投入超微粉碎机中粉碎至30目,然后加去离子水浸泡5小时,加水量为所浸泡原料药质量的7倍,搅拌分散调匀,制得中药混合物,备用;
S7、将步骤S6制得的中药混合物于80℃煎煮2小时,收集蒸馏液,并加入乙醚萃取,蒸馏液与乙醚的体积比为2.5:1,取上层油相,然后加无水硫酸钠0.15重量份干燥,即制得挥发油C,备用;
S8、将步骤S5和S7所制挥发油B和挥发油C混合调匀制得混合油,再边搅拌边依次加入白芍药精油、丝柏精油、雪莲花精油、尤加利精油和蓝甘菊精油,充分搅拌45分钟,静置30分钟,过滤除杂,即得中药精油,其中,所述混合油与白芍药精油、丝柏精油、雪莲花精油、尤加利精油和蓝甘菊精油的质量比为2:0.6:0.5:0.65:0.5:0.45;
S9、将步骤S8制得的中药精油和步骤S1制得的混合物A,在75℃下,在搅拌机中集中搅拌混合30分钟,得到混合物D;
S10、将步骤S9制得的混合物D投入球磨机,然后再加入活性矿物质粉、二氧化铈、改性芳香胺固化剂以及玻璃纤维,在75℃下进行集中研磨4.5小时,过滤去杂质,即制得预混料;
S11、将步骤S10的预混料放入双螺杆挤出设备内,其中,双螺杆挤出设备的转速为200转/分,挤出温度为270°C,挤出,冷却,切粒,即得到用于制造所述灯罩壳体所需的复合材料;
S12、将步骤S11制得的复合材料经注塑机加热、挤压、成型、冷却、修整,即得灯罩。
其余同实施例1。
本发明实施例1和实施例2的测试指标如下:
(1)气味检查:感官,无刺激性异味。
(2)透光率测试。
制备本发明实施例1和实施例2的灯具,用分光光度计测定600nm波长的透光率,经测试,透光率均大于80%。
(3)耐候性测试。
将发明实施例1和实施例2中的灯具置于500W紫外灯照射,灯具与紫外灯距离为20cm,连续照射40小时后无明显黄变,显示本发明制得的灯具具有优异的耐候性。
(4)驱蚊效果测试。
依据现有技术中的普通灯具与上述实施例1和实施例2的驱蚊效果进行对比测试,测试数据请见表1。
结论:本发明实施例1和实施例2与市场上普通灯具相比较,均具有一定的驱蚊作用。
(5)负离子检测。
采用负离子测试仪器,主要是针对木材、矿石、陶瓷材料、负离子粉末与相关制成商品(如负离子衣物、项链、毛毯)等所释放出的负离子数量做出测量。
测试结果见表2。
结论:本发明实施例1、实施例2可以持续释放空气负离子,与现有技术中的普通灯具相比较,本发明具有非常明显的优势。
(6)除醛除苯指标检测,测试结果见表3。
结论:本发明实施例1、实施例2具有一定的除醛除苯功能,与现有技术中的普通灯具相比较,本发明具有非常明显的优势。
Claims (2)
1.一种节能环保LED天花灯,其特征在于:包括安装盘(1)、电源驱动装置(2)、灯罩(3)以及LED照明组件,所述电源驱动装置(2)固定在所述安装盘(1)的中部,所述LED照明组件包括铝基PCB板(4)和LED照明部(5),所述安装盘(1)与所述灯罩(3)通过卡扣套接在一起,在所述铝基PCB板(4)与所述安装盘(1)之间均匀涂布有散热涂料,其中,所述灯罩(3)由下列组份按照重量份数制备而成:
树脂50-65重量份;玻璃纤维10-20重量份;阻燃剂5-8重量份;石墨烯3-4.5重量份;改性芳香胺固化剂3-4重量份;荧光粉0.1-0.3重量份;汽巴艳佳固754光引发剂2-4重量份;聚醚胺催化剂0.5-0.7重量份;二氧化铈0.1-0.15重量份;活性矿物质粉0.7-1重量份;中药精油1-1.2重量份;其中,所述树脂为环氧大豆油丙烯酸酯和双酚A型E51环氧树脂的混合物,所述环氧大豆油丙烯酸酯和双酚A型E51环氧树脂的质量比为2:1-3:2,所述阻燃剂为聚磷酸铵、三聚氰胺以及膨胀型石墨的混合物,所述聚磷酸铵、三聚氰胺以及膨胀型石墨的质量比2:1.5:1.3,所述的荧光粉为Ce和YAG荧光粉混合物,所述荧光粉的粒径≤13μm,所述的活性矿物质粉为锗石、萤石、电气石、六环石按重量比2.5:3:3.7:2的混合物,其中电气石为镁电气石和锂电气石按重量比5:3的混合物,所述活性矿物质粉的粒径≤13μm,所述灯罩通过如下步骤制备而成:
S1、将所需重量份数的树脂、阻燃剂、石墨烯、荧光粉、汽巴艳佳固754光引发剂以及聚醚胺催化剂置于搅拌机中,在70-80℃下集中高速搅拌调匀,搅拌时间为15-30分钟,待混合均匀后从搅拌机中取出,即制得混合物A,备用;
S2、将物料雷丸50-60重量份,紫菀3-5重量份,榧子20-25重量份,薰衣草15-20重量份,秋牡丹3-5重量份,打破碗花花3-5重量份,榆树皮15-25重量份,薄荷1-3重量份,羊踯躅1-3重量份,樟树叶6-8重量份去杂质,一起置于-20℃的真空釜2-3小时,然后再置于微波干燥机进行预处理,其中干燥时间为30-40分钟,微波功率为17kw;
S3、将步骤S2处理后的物料一起投入超微粉碎机中粉碎至60目,制得原料药粉末,备用;
S4、将步骤S3中制得的原料药粉末投入超临界二氧化碳萃取装置的萃取釜中,调节萃取压力27.65MPa,萃取温度45℃,二氧化碳流量为1100L/h,动态萃取2小时,直接在分离釜出口用三角瓶收集粗油,备用;
S5、将步骤S4中制得的粗油置于5℃环境中冷冻70分钟,再将冷冻后的粗油置于转速为17000r/min的高速冷冻离心机中离心25分钟,去除杂质后置于85℃真空箱抽真空3小时,即制得挥发油B,备用;
S6、将白术1-3重量份,甜马郁兰1.5-2.5重量份,香子兰1.5-2重量份,马齿苋3-4重量份,丹参4-4.5重量份,辣蓼草2-3重量份,藿香3-4重量份,狼毒3-4重量份,百部6-7.5重量份,蕲艾3-4重量份洗净烘干,一起投入超微粉碎机中粉碎至30目,然后加去离子水浸泡5小时,加水量为所浸泡原料药质量的7倍,搅拌分散调匀,制得中药混合物,备用;
S7、将步骤S6制得的中药混合物于80℃煎煮2小时,收集蒸馏液,并加入乙醚萃取,蒸馏液与乙醚的体积比为2.5:1,取上层油相,然后加无水硫酸钠0.13-0.3重量份干燥,即制得挥发油C,备用;
S8、将步骤S5和S7所制挥发油B和挥发油C混合调匀制得混合油,再边搅拌边依次加入白芍药精油、丝柏精油、雪莲花精油、尤加利精油和蓝甘菊精油,充分搅拌45分钟,静置30分钟,过滤除杂,即得中药精油,其中,所述混合油与白芍药精油、丝柏精油、雪莲花精油、尤加利精油和蓝甘菊精油的质量比为2:0.6:0.5:0.65:0.5:0.45;
S9、将步骤S8制得的中药精油和步骤S1制得的混合物A,在70-80℃下,在搅拌机中集中搅拌混合30分钟,得到混合物D;
S10、将步骤S9制得的混合物D投入球磨机,然后再加入活性矿物质粉、二氧化铈、改性芳香胺固化剂以及玻璃纤维,在70-80℃下进行集中研磨4.5小时,过滤去杂质,即制得预混料;
S11、将步骤S10的预混料放入双螺杆挤出设备内,其中,双螺杆挤出设备的转速为150-250转/分,挤出温度为260-280°C,挤出,冷却,切粒,即得复合材料;
S12、将步骤S11制得的复合材料经注塑机加热、挤压、成型、冷却、修整,即得灯罩。
2.根据权利要求1所述的一种节能环保LED天花灯,其特征在于:在步骤S8中的中药精油还包括以下重量份的组分:表面活性剂3份、避蚊胺0.2份、丁酸丁酯1份、桉树油1.5份、醋酸氯已定0.5份、脂肪醇聚氧乙烯醚硫酸钠1份和苯甲酸钠0.2份。
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CN109749357A (zh) * | 2017-11-01 | 2019-05-14 | 丹阳百斯特智能系统有限公司 | 一种高强度台灯灯罩 |
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