CN105799284B - A kind of imitative mirror metal laminated film in part - Google Patents

A kind of imitative mirror metal laminated film in part Download PDF

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Publication number
CN105799284B
CN105799284B CN201410854913.XA CN201410854913A CN105799284B CN 105799284 B CN105799284 B CN 105799284B CN 201410854913 A CN201410854913 A CN 201410854913A CN 105799284 B CN105799284 B CN 105799284B
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layer
film
metal laminated
laminated film
mirror metal
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CN105799284A (en
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洪晓冬
余德广
杨传文
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Shanghai Yongchao New Material Technology Co ltd
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SHANGHAI RADIX VACUUM METALLISING CO Ltd
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Abstract

The invention discloses a kind of parts to imitate mirror metal laminated film.The film includes a hard surface coating stacked on top of each other, a transparent thin film layer, a raised composite layer, a composite adhesive layer and a base membrane layer successively;The composite adhesive layer is set on the raised composite layer and the transparent thin film layer is completely covered;Wherein, the raised composite layer includes a vacuum aluminium coated layer stacked on top of each other, a shielding oil reservoir and a colored ink printing layer successively;Vacuum aluminium coated layer, the shielding oil reservoir and the colored ink printing layer is correspondence;The correspondence refers to that pattern is identical with area.Mirror metal laminated film is imitated in the part of the present invention, and pattern has the texture of mirror metal, and distinctness is beautiful, comparison is strong, visual effect protrudes, and has fairly individual attractive, decorative effect;With good industrial value and application prospect.

Description

A kind of imitative mirror metal laminated film in part
Technical field
The present invention relates to a kind of parts to imitate mirror metal laminated film.
Background technology
Non-ferrous metal, nonmetal plate and non-ferrous metal and composite non-metal plank add due to economizing on resources, being easy to Work, of low cost, the application in industry and life is more and more common.Especially thin plate is more widely applied, automobile, ice Case, washing machine, elevator wallboard and high-grade furniture and room isolation board etc. have use.Above-mentioned plank is all to incite somebody to action earliest It is processed into fixed shape, then is printed or sprayed with the beautiful appearance of acquisition, but this nonplanar printing and spray The obtained appearance of painting processing is limited, technology is complicated.In recent years, it in white goods industry, gradually rises in steel plate Surface recombination plastic foil substitutes the sheet metal with special decoration appearance characteristics, can not only play protective action, also has dress Decorations act on, and have good appearance.Regrettably the mode of plastic foil generally use ink printing produces multicolour And pattern, inevitably cause visual fatigue in the course of time, reduces the esthetic sentiment of people.
Number of patent application 200820034482 discloses a kind of VCM two-color clad steel plates, including steel plate and covers on the steel plate Lid is bonded with composite film.Composite film is polyethylene terephthalate (PET)/two color printing layer/polyvinyl chloride (PVC) The composite film of composition, covering bonding is equipped with protection film layer on composite film, and back of the body enamelled coating is equipped at steel plate layer back.In steel plate Front is equipped with PET/ two color printings layer/PVC composite films.User need not after product or semi-finished product is made again row spray painting or The back side of decoration, steel plate is equipped with back of the body enamelled coating, and steel plate can be protected not weather during transport and use.The VCM is double-colored compound Steel plate is applied to refrigerator door panel, has good wear resistance and resistance to soiling, keeps refrigerator door panel integrated;To replace making in the past With PVC profile and metallic plate splicing structure, simplifies technique, reduce cost.But above-mentioned printed patterns are only with double-colored, simply Dullness cannot meet the increasingly increased requirement to product and domestic environment beauty of people.
Number of patent application 200910034048 discloses a kind of double-layer PET printing complex plastic steel plate, in the front bonding of steel plate There is PET film layer, is coated with gum layer on PET film layer, pattern printed layers are covered on gum layer, it is also viscous in pattern printed layers It is connected to true wire drawing PET film layer, back of the body enamelled coating is additionally provided at steel plate layer back.In the surface recombination PET film layer of steel plate, pattern printed layers With PET film layer, not only there is environment-protecting and non-poisonous performance, but also pattern and color can be according to requiring to be changed, texture is more rich It is full.The steel plate can be widely used for various decorations and household appliances.Patent 200910034048 is compared to patent 200820034482 have apparent technological progress, by polyethylene terephthalate/two color printing layer/polyvinyl chloride composition It is compound that composite film is improved to double-layer PET printing, but because its pattern equally uses ink to print, the visual effect of pattern is not enough waken up Mesh is beautiful, thus the effect decorated is not still good enough.
Therefore, this field there is an urgent need for it is a kind of it is eye-catching it is beautiful, comparison is strong, visual effect new composite outstanding.
Invention content
The technical problem to be solved by the present invention is in order to overcome the pattern of existing VCM films not distinct beautiful enough, color Color not strong and visual effect and decorative effect difference enough the defect of dull, comparison, and it is multiple to provide a kind of imitative mirror metal in part Close film.Mirror metal laminated film is imitated in the part of the present invention, and pattern has the texture of mirror metal, and distinct beautiful, right It is protruded than strong, visual effect, has fairly individual attractive, decorative effect;Meanwhile there is good industrial value and application Foreground.
Inventor gains enlightenment at the beginning of research and development from the application that gilding film produces all kinds of ornaments, clothes:Courageously imagine Aluminizing for vacuum plated aluminum film is processed into specific pattern or decorative pattern, then by it with other Film laminateds at VCM composite membranes, finally Fitting production VCM clad steel plates, to which a kind of composite material of the beautiful decorative pattern with simple metal texture be made.It is set based on this Think, inventor is by a large amount of experiment and constantly gropes, and finally finds, using specific materials processing technology, with closing spy Fixed technological parameter and process conditions finally obtains a kind of unique and novel VCM clad steel plates ornament materials, to complete this Invention.
What the present invention mainly solved the above problems by the following technical programs.
The present invention provides a kind of parts to imitate mirror metal laminated film, includes a Surface hardened layer stacked on top of each other successively Coating, a transparent thin film layer, a raised composite layer, a composite adhesive layer and a base membrane layer;The composite adhesive layer is set It is placed on the raised composite layer and the transparent thin film layer is completely covered;Wherein, the raised composite layer is successively Including a vacuum aluminium coated layer stacked on top of each other, a shielding oil reservoir and a colored ink printing layer;It is the vacuum aluminium coated layer, described Shielding oil reservoir and the colored ink printing layer be correspondence;The correspondence refers to that pattern is identical with area.
Surface hardened layer coating in the hard surface coating can be the cured coating of this field routine, preferably poly- Urethane ultraviolet-curing paint.The polyurethane ultraviolet curing coating is preferably Shanghai and holds into Import and Export Co., Ltd. The UV coating of the model UV (KUV-001) of (South Korea) production.The thickness of the hard surface coating is preferably 0.5~ 2.0 microns, be more preferably 0.8~1.2 micron.
Transparent membrane in the transparent thin film layer can be transparent membrane commonly used in the art, preferably poly- pair Ethylene terephthalate (PET) film, polyvinyl chloride (PVC) film or BOPET film.The thickness of the transparent membrane compared with It is goodly 15~180 microns, is more preferably 23~50 microns;Its visible light transmittance rate is preferably 80%~92%, more preferably It is 88%~92%;The glossiness of its 45° angle is preferably 100~160 gloss units;Its mist degree is preferably 1.5%~ 3.0%;The wetting tension of its corona surface preferably >=48mN/m.
The arrangement mode of the raised composite layer can be the arrangement mode of this field routine, contact or discontinuous.
The thickness of the vacuum aluminium coated layer can be the thickness of this field routine, preferably 350~500 Ethylmercurichlorendimides.
Shielding oil in the shielding oil reservoir can be the shielding oil of this field routine, and preferably Shanghai power coloured silk ink has The alkaline-resisting gloss oil of the model PTP of limit company production.The dosage of the shielding oil is 0.5~1 gram/m.
Colored ink in the colored ink printing layer can be the colored ink of this field routine, preferably Shanghai The Colored plastic film gravure printing ink of Toyo Ink Manufacturing Co., Ltd production.The dosage of the colored ink can be this The dosage of field routine, preferably 0.5~2 gram/m.
Composite adhesive in the composite adhesive layer can be the composite adhesive of this field routine.Described is compound The preparation method of adhesive, is preferably comprised the following steps:Adhesive and ethyl acetate are mixed, you can;More preferably it is by glue Stick, ethyl acetate and curing agent mixing, you can.The adhesive can be adhesive conventional in the art, preferably The adhesive of the model YH2955 of Beijing Gaomeng Chemical Industry Co., Ltd's production.The curing agent can be commonly used in the art Curing agent, preferably Beijing Gaomeng Chemical Industry Co., Ltd production model YH35 curing agent.The adhesive with The mass ratio of ethyl acetate is preferably 1:1~1:2.The additive amount of the curing agent is preferably 1%~5%, described Percentage refers to that the quality of curing agent accounts for the percentage of adhesive and ethyl acetate gross mass.The dosage of the composite adhesive Can be this field routine dosage, preferably 28~32 grams/m.
Basement membrane in the base membrane layer does not require particularly, can be selected this field routine basement membrane, as PET film, PVC film, BOPP film, PE films or cast polypropylene film (CPP films) etc..Ability can be selected in the thickness of the basement membrane The basement membrane thickness of domain routine, preferably 23~180 microns.
Imitate the preparation method of mirror metal laminated film in the part comprising the following steps:
(1) by the non-corona surface coating surface cured coating of transparent membrane, after dry solidification a hard surface coating;
(2) vacuum aluminum-coated working process is carried out to the corona surface of transparent membrane, obtains a vacuum aluminium coated layer;
(3) gravure printing technique is used, print shield oil, obtains a shielding oil reservoir on the vacuum aluminium coated layer;Wherein, The printing dry measure of the shielding oil is 0.5~1 gram/m;
(4) after step (3), using aluminium working process technology is washed, the vacuum aluminium coated layer of non-print shield oil is washed away;
(5) the printing color ink on the shielding oil reservoir, obtains a colored ink printing layer;
(6) composite adhesive is used, the colored ink printing layer is combined with each other with basement membrane, cures, cool down, i.e., It can;The temperature of the curing is 55 DEG C~65 DEG C, and the time of the curing is 91~100 hours.
In step (1), the method for the coating can be the conventional method of this field coating, the preferably following side of the present invention Method:Surface hardened layer coating is coated on using coating complex machine by the non-corona surface of transparent membrane with applicator roll, you can.Wherein, The coating complex machine can be the coating complex machine of this field routine, and the coating of preferably model ST1650-21 is compound Machine.The applicator roll is preferably the applicator roll that roller number is H2.The coating dry measure of the Surface hardened layer coating is preferably 1.8~2.2 grams/m.The method of the dry solidification can be the method for this field dry solidification routine, preferably use The method that coating complex machine drying tunnel dry solidification and ultraviolet lighting (UV) dry solidification are combined.The coating complex machine drying tunnel The temperature of dry solidification is preferably 65~100 DEG C.In the present invention, the coating complex machine 1 shares five sections of drying tunnels, in reality During use, temperature is respectively 65 DEG C, 75 DEG C, 90 DEG C, 100 DEG C, 85 DEG C and 65 DEG C to five sections of drying tunnels from inside to outside.Described The time of coating complex machine drying tunnel dry solidification is 46~50 seconds.The method of the ultraviolet lighting dry solidification preferably uses Three groups of power are the UV illumination of 250 millijoules;The time of the ultraviolet dry solidification is preferably 1~3 second.
In step (2), the method for the vacuum aluminum-coated working process can be the method for this field routine, and the present invention is preferred Include the following steps:
(a) vacuum warehouse is opened, transparent membrane film roll is installed on unreeling shaft, and is convergent on the refill of Scroll;
(b) evaporation boat that 10~15 webs are two boron monoxides is installed in vacuum warehouse;
(c) the common aluminium wire of 10~15 disks is installed in vacuum warehouse, aluminium wire purity is 99.99% or more;The percentage Refer to that the quality of aluminium in aluminium wire accounts for the percentage of aluminium wire total weight;
(d) vacuum warehouse is closed;
(e) it is evacuated, the vacuum values in vacuum warehouse is extracted into 3.0 × 10-4Mbar or more;By the temperature of plated film hub It is set as 0 DEG C~-20 DEG C ranges;It it is 1300 DEG C~1400 DEG C by the operating temperature setting value of evaporation boat;By the wire feed of aluminium wire Speed is set as 500~1200mm/min;The winding speed of plated film is set as 5~11m/ seconds;
(f) when speed reaches 3.5 meter per seconds or more, start to be deposited;
(g) aluminum layer thickness is set as
(h) uniformity of on-line checking aluminium coated, the uniformity ± 10%.
In step (3), the method for the intaglio printing can be the method for this field routine, and present invention preferably employs computers Is carried out by intaglio printing by the vacuum aluminium coated layer, oil is shielded in printing with intaglio printing plate roller for version intaglio press.Institute The computer stated to printing machine can be this field routine computer to printing machine, preferably letter rising sun printing packaging in Wenzhou is mechanical The 1500C types computer of Co., Ltd's production is to version intaglio press.The pattern of the intaglio printing plate roller is not especially limited.
In step (4), the method for washing aluminium working process can be the method for this field routine, and patent specifically can be used Application No. is 200420115315.2 specific implementation modes.
In step (5), the method for the printing color ink can be the method for this field routine, present invention preferably employs The shielding oil reservoir is printed ink of enameling by computer to version intaglio press with intaglio printing plate roller.Wherein, described Computer is identical as step (3) to version intaglio press, the intaglio printing plate roller.The printing dry measure of the colored ink Can be this field routine printing dry measure, preferably 0.5~2 gram/m.
In step (6), the compound method is the method for this field routine, the preferably following method of the present invention:Using Composite adhesive is first coated on colored ink printing layer by coating complex machine with applicator roll, after crossing drying tunnel prebake, with basement membrane Shiny surface be combined with each other, cure, it is cooling, you can.Wherein, the coating complex machine can be that the coating of this field routine is multiple Conjunction machine, the preferably coating complex machine of model ST1650-21.The applicator roll is preferably the dimple that roller number is H21 Version applicator roll.The coating dry measure of the composite adhesive is preferably 28~32 grams/m of (g/m2)。
Without prejudice to the field on the basis of common sense, above-mentioned each optimum condition can be combined arbitrarily each preferably to get the present invention Example.
The reagents and materials used in the present invention are commercially available.
The positive effect of the present invention is that:
Mirror metal laminated film is imitated in the part of the present invention, and pattern distinctness is beautiful, comparison is strong, visual effect protrudes, tool Standby good attractive, decorative effect;It is applied to the production field of household electrical appliances and high-grade decoration composite color steel plate VCM films.
Description of the drawings
Fig. 1 is that the structural schematic diagram of mirror metal laminated film is imitated in the part of embodiment 1.
Fig. 2 is that the structural schematic diagram of mirror metal laminated film is imitated in the part of embodiment 2.
Fig. 3 be embodiment 1 the anti-mirror metal laminated film in part made from clad steel plate ornament materials (left side) with Double-layer PET printing complex plastic steel plate (right side) photo comparison figure in CN200910034048.
Fig. 4 be embodiment 1 the anti-mirror metal laminated film in part made from clad steel plate ornament materials (left side) with it is right Clad steel plate ornament materials (right side) photo comparison made from mirror metal laminated film more anti-than the part of embodiment 5 schemes.
Specific implementation mode
It is further illustrated the present invention below by the mode of embodiment, but does not therefore limit the present invention to the reality It applies among a range.In the following examples, the experimental methods for specific conditions are not specified, according to conventional methods and conditions, or according to quotient Product specification selects.
Embodiment 1
Fig. 1 is that the structural schematic diagram of mirror metal laminated film is imitated in the part of embodiment 1.Locally imitative mirror metal is compound for this Film includes stacked on top of each other successively:The raised composite layer 31, one of one hard surface coating 11, a transparent thin film layer 13, one is compound Gluing oxidant layer 21 and a base membrane layer 12;Composite adhesive layer 21 is set on raised composite layer 31 and transparent membrane is completely covered Layer 13;Wherein, raised composite layer 31 includes a vacuum aluminium coated layer 14, one shielding oil reservoir 15 and a color oil stacked on top of each other successively Ink brush layer 16;Vacuum aluminium coated layer 14, the shielding oil reservoir 15 and the colored ink printing layer 16 is to correspond to Relationship, pattern are identical with area.The raised composite layer 31 is continuous.
This locally imitates the source-informations such as raw material, instrument used in the preparation method of mirror metal laminated film:
1. Surface hardened layer coating is purchased from the UV coating of Kangnam Chemical co., Ltd, model UV (KUV-001), It is stirred rear spare.
2. it is 23 microns of BOPET film that transparent membrane, which selects thickness, light transmittance 91.6%, 45 ° of glossiness are 136 Gloss unit, mist degree 1.51%, wetting tension >=48mN/m of corona surface.Other physical performance indexs of transparent membrane meet National Standard of the People's Republic of China GB/T 16958-2008《It is packed for biaxially oriented polyester film》.
3. basement membrane selects 100 microns of PVC films, it is purchased from Guangzhou company of Reynolds Li Te plastics Co., Ltd, name of product is PVC film, model FS56099A, physical performance index meet People's Republic of China (PRC) professional standard QB 1127-91《Soft polychlorostyrene Ethylene printing thin film》Requirement.
4. composite adhesive is made by following method:The model YH2955's of Beijing Gaomeng Chemical Industry Co., Ltd's production Adhesive is mixed with ethyl acetate.The mass ratio of adhesive and ethyl acetate is 1:1;It is usually required in composite adhesive Add a small amount of curing agent, the curing agent of the model YH35 of the preferred Beijing Gaomeng Chemical Industry Co., Ltd's production of the present embodiment, Gu The additive amount of agent is 1%.
5. step (1) is identical with the coating complex machine in step (6), it is purchased from Zhongshan City Songde Coating Machine Co., Ltd, Model ST1650-21.
6. vacuum aluminum-coated process equipment is purchased from Lai Bao photoelectricity technology corporation, Ltd.s of Germany, 2100 type packing timber material volumes of PRO-M Material coating system.The aluminium washing machine washed in aluminium working process is purchased from the model LF- of Long Gang Ling Feng package packing machinies factory of Wenzhou City production The multi-functional aluminium washing machine of 800 types.
7. computer is purchased from Wenzhou Xin Xu printing packagings Machinery Co., Ltd. to version intaglio press, 1500C type computers are to version Intaglio press.
8. shielding oil is purchased from the alkaline-resisting gloss oil of PTP of Shanghai Licai Ink Co., Ltd..
9. Colored plastic film intaglio plate is purchased from Shanghai Toyo Ink Manufacturing Co., Ltd.
The preparation method for locally imitating mirror metal laminated film is as follows:
(1) coating complex machine 1 is used, using the applicator roll that roller number is H2, to the non-corona surface coating surface of BOPET film Cured coating obtains hard surface coating 11;Wherein, the coating dry measure of the Surface hardened layer coating is 1.8~2.2 grams/square Rice;The thickness of the hard surface coating is 0.8~1.2 micron;After the completion of coating, dried using coating complex machine drying tunnel solid Change the method being combined with ultraviolet lighting dry solidification and solidification is dried;Coating complex machine in the present invention shares five sections of bakings Road, by five sections of drying tunnels, dry solidification temperature is respectively 65 DEG C, 75 DEG C, 90 DEG C, 100 DEG C, 85 DEG C and 65 DEG C from inside to outside.Then again After solidification is dried using the UV illumination that three groups of power are all 250 millijoules, natural cooling is spare;
(2) vacuum aluminum-coated working process is carried out to the corona surface of transparent membrane, obtains a vacuum aluminium coated layer 14;The vacuum The method for working process of aluminizing is as follows:
(a) vacuum warehouse is opened, BOPET film film roll is installed on unreeling shaft, and will by film order is worn as defined in equipment BOPET film is convergent on the refill of Scroll;When BOPET film corona surface is winding inner face, using above unreeling operator Formula aluminizes to BOPET film corona surface;It is on the contrary then use under unreel operating type;
(b) evaporation boat that 10~15 webs are two boron monoxides is installed in vacuum warehouse;
(c) the common aluminium wire of 10~15 disks is installed in vacuum warehouse, aluminium wire purity is 99.99% or more;
(d) vacuum warehouse is closed;
(e) it is evacuated, the vacuum values in vacuum warehouse is extracted into 3.0 × 10-4Mbar or more;By the temperature of plated film hub It is set as 0 DEG C;It it is 1300 DEG C by the operating temperature setting value of evaporation boat;The wire feed rate of aluminium wire is set as 500~ 800mm/min;The winding speed of plated film is set as 10m/s;
(f) when speed reaches 3.5 meter per seconds or more, BOPET film starts to be deposited;
(g) aluminum layer thickness is set as 350 Ethylmercurichlorendimides.
(h) uniformity of on-line checking aluminium coated, the requirement of the uniformity is within ± 10%.
(3) (pattern of intaglio printing plate roller can be according to production for fit on intaglio printing plate roller in computer is to printing machine Need to select), intaglio printing is carried out to the vacuum aluminium coated layer 14 that step (2) obtains, oil is shielded in printing, obtains a shielding oil reservoir 15;Wherein, the printing dry measure for shielding oil is 0.51 gram/m;
(4) after step (3), using aluminium working process technology is washed, the vacuum aluminium coated layer of non-print shield oil is washed away;
(5) use computer to version intaglio press, (computer is to version intaglio press, intaglio printing with intaglio printing plate roller Roller is identical as step (3)), the printing color ink on shielding oil reservoir 15 obtains a colored ink printing layer 16;Colored ink The printing dry measure of layer is 0.5 gram/m;Wherein, vacuum aluminium coated layer 14, shielding oil reservoir 15 and colored ink printing layer 16 form One raised composite layer 31;
(6) coating complex machine 2 is used, with the dimple version applicator roll that roller number is H21, composite adhesive is first coated on protrusion It on 31 layers of composite layer and is completely covered transparent thin film layer 13, after crossing drying tunnel prebake, is compounded in the shiny surface of basement membrane (PVC) Together, after the completion of entire volume product is compound, compound good film roll is transferred to carries out 91 hours ripe in the curing chamber of 55 DEG C of constant temperature immediately Change is handled, and maturation process finishes removes curing chamber natural cooling to get the imitative mirror metal laminated film in part immediately, wherein multiple The coating dry measure for closing adhesive is 30 grams/m.
Mirror metal laminated film is imitated in the part of the present embodiment, cuts test piece and is respectively put into 10% hydrochloric acid and 10% hydrogen 72h in sodium hydroxide solution takes out after rinsing, and is compared with unsoaked test piece, and film surface is qualified without significant change.By GB/T 6739-1996《Hardness of film pencil measuring method》((eqv JIS K5400-90-8.4)) carry out experiment measure pencil hardness 2H without Apparent scratch or breakage, it is qualified.By GB4156-84《Cupping test of metal method》Carry out experiment measure cupping performance can scouring depth 8.4mm is qualified.The above emphasis Testing index meets or exceeds the technical requirement of conventional precoating color steel product.
Further experiment and sale display, by the anti-mirror metal laminated film of abdomen made from embodiment 1 and refrigerator face It is made as finished product after plate is compound, is placed in household electrical appliances sales field with the refrigerator using conventional precoating color steel production at random, display platform Number is each 20, the refrigerator using the imitative mirror metal composite membrane in part with panel of refrigerator after compound, since pattern distinctness is beautiful, right It is protruded than strong, visual effect, has good attractive, decorative effect, customer's actual purchase rate is higher by conventional refrigerator 28%.It is super Cross the target that requirement experimental stage customer's actual purchase rate that refrigerator production client expects is higher by 15%.
Embodiment 2
Fig. 2 is that the structural schematic diagram of mirror metal laminated film is imitated in the part of embodiment 2.Locally imitative mirror metal is compound for this Film includes stacked on top of each other successively:The raised composite layer 31, one of one hard surface coating 11, a transparent thin film layer 13, one is compound Gluing oxidant layer 21 and a base membrane layer 12;Composite adhesive layer 21 is set on raised composite layer 31 and transparent membrane is completely covered Layer 13;Wherein, raised composite layer 31 includes a vacuum aluminium coated layer 14, one shielding oil reservoir 15 and a color oil stacked on top of each other successively Ink brush layer 16;Vacuum aluminium coated layer 14, the shielding oil reservoir 15 and the colored ink printing layer 16 is to correspond to Relationship, pattern are identical with area.The raised composite layer 31 is discontinuous.
This locally imitates raw material and source used in the preparation method of mirror metal laminated film:
It is 50 microns of BOPET film that transparent membrane, which selects thickness, and light transmittance 88.2%, 45 ° of glossiness are 121 gloss Unit, mist degree 2.98%, corona surface wetting tension >=54mN/m.Other physical performance indexs of transparent membrane meet the Chinese people Republic's standard GB/T/T 16958-2008《It is packed for biaxially oriented polyester film》.Remaining is the same as embodiment 1.
The preparation method for locally imitating mirror metal laminated film is as follows:
(1) coating complex machine is used, it is hard to the non-corona surface coating surface of BOPET film using the applicator roll of roller H2 Change coating, after dry solidification, obtains a hard surface coating 11;Wherein, the coating dry measure of the Surface hardened layer coating be 1.8~ 2.2 gram/m;The thickness of the hard surface coating is 0.8~1.2 micron;After the completion of coating, using coating complex machine Solidification is dried in the method that drying tunnel dry solidification and ultraviolet lighting dry solidification are combined;Coating complex machine in the present invention is total There are five sections of drying tunnels, dry solidification temperature is respectively 65 DEG C, 75 DEG C, 90 DEG C, 100 DEG C, 85 DEG C and 65 from inside to outside by five sections of drying tunnels ℃.Then it is all after solidification is dried in the UV illumination of 250 millijoules to use three groups of power again, and natural cooling is spare;
(2) vacuum aluminum-coated working process is carried out to the corona surface of transparent membrane, obtains a vacuum aluminium coated layer 14;The vacuum The method for working process of aluminizing is as follows:
(a) vacuum warehouse is opened, BOPET film film roll is installed on unreeling shaft, and will by film order is worn as defined in equipment BOPET film is convergent on the refill of Scroll;When BOPET film corona surface is winding inner face, using above unreeling operator Formula aluminizes to former film corona surface;It is on the contrary then use under unreel operating type;
(b) evaporation boat that 10~15 webs are two boron monoxides is installed in vacuum warehouse;
(c) the common aluminium wire of 10~15 disks is installed in vacuum warehouse, aluminium wire purity is 99.99% or more;
(d) vacuum warehouse is closed;
(e) it is evacuated, the vacuum values in vacuum warehouse is extracted into 3.0 × 10-4Mbar or more;By the temperature of plated film hub It is set as -20 DEG C;It it is 1400 DEG C by the operating temperature setting value of evaporation boat;The wire feed rate of aluminium wire is set as 1000~ 1200mm/min;The winding speed of plated film is set as 5.5m/ seconds;
(f) when speed reaches 3.5 meter per seconds or more, BOPET film starts to be deposited;
(g) aluminum layer thickness is set as 550 Ethylmercurichlorendimides;
(h) uniformity of on-line checking aluminium coated, the requirement of the uniformity is within ± 10%.
(3) (pattern of intaglio printing plate roller can basis for fit on intaglio printing plate roller in computer is to version intaglio press Production needs to select), intaglio printing is carried out to the vacuum aluminium coated layer 14 that step (2) obtains, oil is shielded in printing, obtains shielding oil Layer 15;Wherein, the printing dry measure for shielding oil is 0.98 gram/m;
(4) after step (3), using aluminium working process is washed, the vacuum aluminium coated layer of non-print shield oil is washed away;
(5) use computer to version intaglio press, (computer is to version intaglio press, intaglio printing with intaglio printing plate roller Roller is identical as step (3)), the printing color ink on shielding oil reservoir 15 obtains a colored ink printing layer 16;Colored ink The printing dry measure of layer is 2 grams/m;Wherein, vacuum aluminium coated layer 14, shielding oil reservoir 15 and the composition of colored ink printing layer 16 one Raised composite layer 31;
(6) coating complex machine is used, with the dimple version applicator roll that roller number is H21, composite adhesive is first coated on protrusion On 31 layers of composite layer and transparent thin film layer 13 is completely covered, it is multiple with the shiny surface of basement membrane (PVC film) after crossing drying tunnel prebake It is combined, after the completion of entire volume product is compound, compound good film roll is transferred in the curing chamber of 65 DEG C of constant temperature and carries out 100 hours immediately Maturation process, maturation process finishes removal curing chamber natural cooling immediately, it is cooling after up to the imitative mirror metal THIN COMPOSITE in part Film, wherein the coating dry measure of composite adhesive is 30 grams/m.
Mirror metal laminated film is imitated in the part of the present embodiment, cuts test piece and is respectively put into 10% hydrochloric acid and 10% hydrogen 72h in sodium hydroxide solution takes out after rinsing, and is compared with unsoaked test piece, and film surface is qualified without significant change.By GB/T 6739-1996《Hardness of film pencil measuring method》((eqv JIS K5400-90-8.4)) carry out experiment measure pencil hardness 2H without Apparent scratch or breakage, it is qualified.By GB4156-84《Cupping test of metal method》Carry out experiment measure cupping performance can scouring depth 8.1mm is qualified.The above emphasis Testing index meets or exceeds the technical requirement of conventional precoating color steel product.
The anti-mirror metal laminated film in part and panel of refrigerator is made in embodiment 2 by further experiment and sale display It is made as finished product after compound, is placed in household electrical appliances sales field with the refrigerator using conventional precoating color steel production at random, puts number of units It it is each 40, using the imitative mirror metal composite membrane in part and the compound refrigerator of panel of refrigerator, customer's actual purchase rate is higher by tradition Refrigerator 31%.More than the target that requirement experimental stage customer's actual purchase rate of refrigerator production client's expectation is higher by 15%.
Embodiment 3
Mirror metal laminated film is locally imitated according to the operation preparation of embodiment 1, the printing of shielding oil in step (2) is dry Amount is adjusted to 0.99 gram/m.Its anti-mirror metal laminated film in part obtained is carried out according to the detection method of embodiment 1 Detection, testing result meet or exceed the technical requirement of conventional precoating color steel product.
Embodiment 4
Mirror metal laminated film is locally imitated according to the operation preparation of embodiment 1, the printing of shielding oil in step (2) is dry Amount is adjusted to 0.68 gram/m.Its anti-mirror metal laminated film in part obtained is carried out according to the detection method of embodiment 1 Detection, testing result meet or exceed the technical requirement of conventional precoating color steel product.
Embodiment 5
Mirror metal laminated film is locally imitated according to the operation preparation of embodiment 1, the curing temperature of step (6) is adjusted to 60 DEG C, mirror metal laminated film is imitated in part obtained and steel plate is compound, and clad steel plate ornament materials is finally made.Made from it The anti-mirror metal laminated film in part is detected according to the detection method of embodiment 1, and testing result meets or exceeds routine Precoat the technical requirement of color steel product.
Embodiment 6
Mirror metal laminated film is locally imitated according to the operation preparation of embodiment 1, the curing time of step (6) is adjusted to 95 hours, last part obtained imitates mirror metal laminated film and steel plate is compound, and clad steel plate ornament materials is made.
Comparative example 1
Mirror metal laminated film is locally imitated according to the operation preparation of embodiment 1, the printing of shielding oil in step (2) is dry Amount is adjusted to 0.48 gram/m.When carrying out washing aluminium working process, there is 1% to 8% raised composite layer to be washed away.As it can be seen that When the printing dry measure of shielding oil is reduced to 0.5 gram/m or less, shielding oil cannot achieve the protection to vacuum aluminium coated layer, Technique adjustment fails, and experiment terminates.
Comparative example 2
Mirror metal laminated film is locally imitated according to the operation preparation of embodiment 1, the printing of shielding oil in step (2) is dry Amount is adjusted to 1.1 grams/m, although apparent abnormal without finding in washing aluminium working process, after curing, examine and finds The compound fastness that mirror metal laminated film is imitated in part obtained cannot reach requirement, and standard requires interlayer combined strength bination >=3N/ 15mm;And the printing dry measure for shielding oil is when being 0.99 gram/m, grab sample, which detects compound fastness, can reach standard requirement More than value, refer to the following table 1, wherein shielding mimeograph brushing amount be 1.1 grams/m and shielding mimeograph brushing amount be 0.99 gram/it is flat Square rice respectively takes 10 samples to be detected.
Table 1
Comparative example 3
Mirror metal laminated film is locally imitated according to the operation preparation of embodiment 1, the printing of shielding oil in step (2) is dry After amount is adjusted to 2 grams/m, the imitative mirror metal laminated film in part obtained, examines and finds part obtained after curing The compound fastness criterion distance of imitative mirror metal laminated film requires interlayer combined strength bination >=3N/15mm to differ bigger.It refers to down Table 2:
Table 2
The technical process of embodiment 2~6 also will appear comparative example 1 according to 1~3 identical operation of comparative example ~3 situations about corresponding to.
Comparative example 4
Mirror metal laminated film is locally imitated according to the operation preparation of embodiment 1, the curing temperature of step (6) is adjusted to 54 DEG C, mirror metal laminated film is imitated in part obtained and steel plate is compound, and clad steel plate ornament materials is finally made.By 100 Every group, 3 groups of random sampling is detected, as a result, it has been found that in every group of clad steel plate ornament materials, is generated diameter and is more than 0.5mm bubbles The percentage that the undesirable sample number of shape accounts for gross sample number is respectively 3%, 5%, 6%, is more than to be no more than 2% as defined in client Standard index, judgement bulk article it is bad.And mirror metal laminated film is imitated in the part obtained in Examples 1 and 2, with steel Plate is compound, clad steel plate ornament materials is finally made, as stated above random detection, and as a result diameter is more than 0.5mm air bubble-shapeds not The percentage that good sample number accounts for gross sample number is respectively:0%, 1%, 0%, it fully meets and is no more than as defined in client 2% standard index, judgement bulk article are qualified.Curing temperature is changed be set as 50 DEG C and more lower experiment show with The ratio of the reduction of temperature, defective products steps up.
The technical process of embodiment 2~6 also will appear 4 phase of comparative example according to 4 identical operation of comparative example Same situation.
Comparative example 5
Mirror metal laminated film is locally imitated according to the operation preparation of embodiment 1, the curing temperature of step (6) is adjusted to 66 DEG C, mirror metal laminated film is imitated in part obtained and steel plate is compound, and clad steel plate ornament materials is finally made.According to comparison Method random detection in embodiment 4, as a result diameter account for the hundred of gross sample number more than the undesirable sample number of 0.5mm air bubble-shapeds Point ratio is respectively:0%, 0%, 0%, although the standard index as defined in client no more than 2% is not above, with client's approved sample Standard specimen (part of embodiment 1 imitating clad steel plate ornament materials approved sample made from mirror metal laminated film as standard specimen) comparison There is xanthochromia, be specifically shown in Fig. 4, figure 4, it is seen that compound made from the imitative mirror metal laminated film in part with embodiment 1 Steel plate ornament materials is compared, and there is clad steel plate ornament materials made from the anti-mirror metal laminated film in part of comparative example 5 Macroscopic slight yellow.Using KURABO AU-COLOR type color difference meters, the aberration between sample and master sample is detected, Indicated with △ E (standard require between detection sample and master sample≤2.0), aberration is exceeded, and judgement comparative example 5 is made The anti-mirror metal laminated film in part obtained is unqualified.Curing temperature is changed be set as 70 DEG C and 70 DEG C or more of experiment show with The raising of temperature, the degree that xanthochromia occurs for final obtained clad steel plate ornament materials is higher and higher, is more and more obvious, it was demonstrated that this The adjustment of sample is worthless.Under different curing temperatures the anti-mirror metal laminated film sample in part obtained and master sample it Between △ E values be shown in Table 3, respectively take 9 samples to be detected under different curing temperatures.
Table 3
Curing temperature Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Sample 6 Sample 7 Sample 8 Sample 9
50℃ 3.0 3.05 3.02 3.04 3.06 3.07 3.04 3.01 3.03
54℃ 2.02 2.03 2.01 2.02 2.03 2.08 2.10 2.03 2.06
55℃ 1.98 1.96 1.96 1.97 1.96 1.98 1.97 1.98 1.99
60℃ 0.55 0.64 0.48 0.46 0.52 0.39 0.61 0.47 0.62
65℃ 1.95 1.95 1.96 1.98 1.96 1.97 1.97 1.97 1.98
66℃ 2.02 2.02 2.02 2.04 2.01 2.01 2.01 2.01 2.03
70℃ 3.02 3.02 3.03 3.04 3.02 3.03 3.03 3.03 3.03
The technical process of embodiment 2~6 also will appear 5 phase of comparative example according to 5 identical operation of comparative example Same situation.
Comparative example 6
Mirror metal laminated film is locally imitated according to the operation preparation of embodiment 1, the curing time of step (6) is adjusted to 90 hours, last part obtained imitates mirror metal laminated film and steel plate is compound, and clad steel plate ornament materials is made.According to right Than the method random detection in embodiment 4, as a result, it has been found that diameter accounts for gross sample more than the undesirable sample number of 0.5mm air bubble-shapeds Several percentages are respectively:4%, 5%, 5%, it is more than the standard index for being no more than 2% as defined in client, judgement bulk article is not It is good.Curing duration is changed to 85 hours to more shorter 75 hours, experimental data shows the shortening with curing time length, The ratio of defective products steps up.
The technical process of embodiment 2~6 also will appear 6 phase of comparative example according to 6 identical operation of comparative example Same situation.
Comparative example 7
Mirror metal laminated film is locally imitated according to the operation preparation of embodiment 1, the curing time of step (6) is adjusted to 102 hours, last part obtained imitates mirror metal laminated film and steel plate is compound, and clad steel plate ornament materials is made.According to Method random detection in comparative example 4, as a result, it has been found that diameter accounts for gross sample more than the undesirable sample number of 0.5mm air bubble-shapeds The percentage of number is respectively:0%, 0%, 1%, meet be no more than as defined in client 2% standard index, but with client's approved sample Standard specimen compare and find there is slight xanthochromia, specifically can refer to Fig. 4, imitating mirror metal laminated film with the part of embodiment 1 is made Clad steel plate ornament materials compare, made from the anti-mirror metal laminated film in part of comparative example 7 clad steel plate decorate Material has macroscopic slight yellow, judges that the anti-mirror metal laminated film in part made from comparative example 7 is unqualified.It will Curing duration changes the experiment display for being set as 105 hours and 105 hours or more with the extension of curing time, final products generation The degree of xanthochromia is higher and higher, is more and more obvious, it was demonstrated that such adjustment is worthless.Office obtained under the different curing times △ E values between the anti-mirror metal laminated film sample in portion and master sample are shown in Table 4, and 9 samples are respectively taken under different curing temperatures It is detected.
Table 4
Curing time Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Sample 6 Sample 7 Sample 8 Sample 9
91 hours 1.95 1.96 1.95 1.97 1.95 1.95 1.97 1.98 1.99
95 hours 0.53 0.60 0.49 0.45 0.52 0.38 0.62 0.46 0.63
101 hours 1.97 1.97 1.96 1.97 1.96 1.97 1.96 1.97 1.98
102 hours 2.02 2.04 2.02 2.02 2.01 2.04 2.04 2.01 2.02
105 hours 2.31 2.25 2.33 2.28 2.24 2.30 2.27 2.31 2.33
120 hours 2.42 2.40 2.36 2.38 2.41 2.40 2.40 2.45 2.46
The technical process of embodiment 2~6 also will appear 7 phase of comparative example according to 7 identical operation of comparative example Same situation.

Claims (15)

1. mirror metal laminated film is imitated in a kind of part, it is characterised in that it includes that a Surface hardened layer stacked on top of each other applies successively Layer, a transparent thin film layer, a raised composite layer, a composite adhesive layer and a base membrane layer;The composite adhesive layer setting On the raised composite layer and the transparent thin film layer is completely covered;Wherein, the raised composite layer wraps successively Include a vacuum aluminium coated layer stacked on top of each other, a shielding oil reservoir and a colored ink printing layer;It is the vacuum aluminium coated layer, described It is correspondence to shield oil reservoir and the colored ink printing layer;The correspondence refers to that pattern is identical with area.
2. the imitative mirror metal laminated film in part as described in claim 1, which is characterized in that in the hard surface coating Surface hardened layer coating be polyurethane ultraviolet curing coating;And/or the thickness of the hard surface coating is 0.5~2.0 Micron.
3. the imitative mirror metal laminated film in part as claimed in claim 2, which is characterized in that the hard surface coating Thickness is 0.8~1.2 micron.
4. the imitative mirror metal laminated film in part as described in claim 1, which is characterized in that in the transparent thin film layer Transparent membrane is pet film or polyvinyl chloride film;
The non-corona surface of the transparent membrane is coated with Surface hardened layer coating, and a hard surface coating is obtained after dry solidification;
The corona surface of the transparent membrane has carried out vacuum aluminum-coated working process, obtains a vacuum aluminium coated layer.
5. the imitative mirror metal laminated film in part as claimed in claim 4, which is characterized in that in the transparent thin film layer Transparent membrane is BOPET film.
6. the imitative mirror metal laminated film in part as claimed in claim 4, which is characterized in that the thickness of the transparent membrane It is 15~180 microns;Visible light transmittance rate is 80%~92%;The glossiness of 45° angle is 100~160 gloss units;Mist degree is 1.5%~3.0%;Wetting tension >=48mN/m of corona surface.
7. the imitative mirror metal laminated film in part as claimed in claim 6, which is characterized in that the thickness of the transparent membrane It is 23~50 microns;Visible light transmittance rate is 88%~92%.
8. the imitative mirror metal laminated film in part as described in claim 1, which is characterized in that the thickness of the vacuum aluminium coated layer Degree is 350~500 Ethylmercurichlorendimides.
9. the imitative mirror metal laminated film in part as described in claim 1, which is characterized in that the screen in the shielding oil reservoir The dosage for covering oil is 0.5~1 gram/m;And/or the dosage of the colored ink in the colored ink layers arc is 0.5~2 Gram/m.
10. the imitative mirror metal laminated film in part as described in claim 1, which is characterized in that the composite adhesive layer In composite adhesive dosage be 28~32 grams/m.
11. the imitative mirror metal laminated film in part as described in claim 1, which is characterized in that the composite adhesive layer In the composite adhesive preparation method, include the following steps:Adhesive and ethyl acetate are mixed, you can.
12. the imitative mirror metal laminated film in part as described in claim 1, which is characterized in that the composite adhesive layer In the composite adhesive preparation method, include the following steps:Adhesive, ethyl acetate and curing agent are mixed, i.e., It can.
13. the imitative mirror metal laminated film in part as claimed in claim 11, which is characterized in that the adhesive and acetic acid The mass ratio of ethyl ester is 1:1~1:2.
14. the imitative mirror metal laminated film in part as claimed in claim 12, which is characterized in that the addition of the curing agent Amount is 1%~5%, and the percentage refers to that the quality of curing agent accounts for the percentage of adhesive and ethyl acetate gross mass.
15. the imitative mirror metal laminated film in part as described in claim 1, which is characterized in that the base in the base membrane layer Film is PET film, PVC film, BOPP film, PE films or cast polypropylene film;And/or the thickness of the basement membrane is 23~180 microns.
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JP5887118B2 (en) * 2011-12-05 2016-03-16 日東電工株式会社 Adhesive layer for transparent conductive film, transparent conductive film with adhesive layer, transparent conductive laminate, and touch panel
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