CN105799109A - Automatic production line of acrylic acid quartz plate and production technology of acrylic acid quartz plate - Google Patents

Automatic production line of acrylic acid quartz plate and production technology of acrylic acid quartz plate Download PDF

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Publication number
CN105799109A
CN105799109A CN201610313988.6A CN201610313988A CN105799109A CN 105799109 A CN105799109 A CN 105799109A CN 201610313988 A CN201610313988 A CN 201610313988A CN 105799109 A CN105799109 A CN 105799109A
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CN
China
Prior art keywords
hydraulic press
die
oil pressure
acrylic acid
die tray
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610313988.6A
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Chinese (zh)
Other versions
CN105799109B (en
Inventor
刘青田
菲尔卢·张
韦斯利迪斯布劳·摩尔
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Henan Taitian Heavy Industry Machinery Manufacturing Co ltd
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Individual
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Priority to CN201610313988.6A priority Critical patent/CN105799109B/en
Publication of CN105799109A publication Critical patent/CN105799109A/en
Application granted granted Critical
Publication of CN105799109B publication Critical patent/CN105799109B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2033/00Use of polymers of unsaturated acids or derivatives thereof as moulding material
    • B29K2033/04Polymers of esters
    • B29K2033/08Polymers of acrylic acid esters, e.g. PMA, i.e. polymethylacrylate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets

Abstract

The invention discloses an automatic production line of acrylic acid quartz plate and a production technology of the acrylic acid quartz plate. A left oil pressure machine and a right oil pressure machine are arranged in parallel. Each of the left oil pressure machine and the right oil pressure machine is an eight-main-cylinder-structure oil pressure machine. A body of each of the left oil pressure machine and the right oil pressure machine comprises a top beam, eight main cylinders, multiple lifting oil cylinders, a worktable, a pressing block and an oil tank, wherein the eight main cylinders are arranged between the top beam and the pressing block, and the pressing block is driven to vertically move through the lifting oil cylinders. A die tray is arranged at an outlet of the right oil pressure machine. A conveying belt at an outlet of the left oil pressure machine is connected with the die tray. The die tray is connected with a cementing mechanism. An inlet of a cooling mechanism is connected with the conveying belt, and an outlet of the cooling mechanism is connected with the die tray. By means of the automatic production line of the acrylic quartz plate and the production technology of the acrylic acid quartz plate, fixed-thickness automatic feeding is achieved, a plate enters the pressure machines to be cured after automatically moving, a heat flow pipeline is opened and closed automatically, pressure maintaining and leveling are automatically conducted, the plate is discharged out of a die after automatic timing and automatic die opening are conducted, the plate enters a cooling area to be cooled and then is discharged out of the die to be subjected to the next cycle; and automatic die pressing and leveling of the plate are conducted at a time, the flatness and the uniform thickness of the plate are ensured, and the beneficial effects that the automation degree is high, operation is convenient, and the quality of the plate is good are achieved.

Description

Acrylic acid quartz sheet material automatic assembly line and production technology thereof
Technical field
The present invention relates to quartz sheet material production technical field, be specifically related to a kind of acrylic acid quartz sheet material automatic assembly line and production technology thereof.
Background technology
Acrylic acid quartzite slate is made up of the natural quartz of more than 70-90% and the additive of the colorant of about 10-30%, resin and other bonding, solidification of adjustment etc..It is through negative-pressure vacuum, dither molding, the heating cure (sheet material that the production method that temperature height is fixed according to the kind of firming agent processes.Its quality hard (Mohs' hardness 5-7), compact structure (density 2.5g/ cubic centimetre) have incomparable wear-resisting, pressure, high temperature resistant, the UV resistant of other ornament materials, the characteristic such as anticorrosive, impermeable.It is compressing that artificial quartz in lump is applicable to plate method, and its process characteristic is: after uniform for a certain amount of material stirring, vacuum material-distributing, to mould, is pressed into specification thin plate according to demand, after High Temperature Curing solidifies, makes finished product then through cutting deburring polishing.There is complex process in existing quartz panel production line, also need to subsequent handling after quartz sheet material compacting and ensure flatness and the equal thickness of quartz sheet material, cause that quartz sheet material thickness control accuracy is relatively low, sheet material easily occurs that density unevenness, level be inharmonious, color and the defect such as pattern is single, does not reach high-grade natural marble agglomerate or/and the marble pattern effect of linear marking.
Summary of the invention
The invention provides a kind of acrylic acid quartz sheet material automatic assembly line and production technology thereof, to solve the relatively low problem causing sheet material quality low of quartzy sheet material thickness control accuracy that prior art exists.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of acrylic acid quartz sheet material automatic assembly line, mainly it is made up of stock shelf, left hydraulic press, right hydraulic press, some die tray, gumming mechanism and cooling body, left hydraulic press and right hydraulic press are arranged in parallel, left hydraulic press and right hydraulic press are all eight master cylinder arrangement hydraulic presses, main body includes back timber, eight master cylinders, some lift cylinders, workbench, briquetting and fuel tank, eight master cylinders are arranged between back timber and briquetting, and briquetting is driven by lift cylinder and moves up and down;The outlet of right hydraulic press arranges a die tray;Conveyer belt and a die tray of the outlet of left hydraulic press are connected, and this die tray is connected with gumming mechanism, and cooling body inlet and outlet is connected with conveyer belt and a die tray respectively.
The production technology of aforesaid propylene acid quartz sheet material automatic assembly line, raw material is entered in left hydraulic press by stock shelf fixed thick feeding automatically and carries out molded curing, after molded curing, start the heat flow tube of left hydraulic press, sheet material is carried out hot pressing leveling by left hydraulic press, through certain time pressurize, the conveyer belt that sheet material is exported by left hydraulic press enters in gumming mechanism through die tray and carries out gluing, cooling and mould unloading in cooling body is entered then through die tray by conveyer belt after gluing, then delivered to again by stock shelf and right hydraulic press carries out molded curing, after molded curing, start the heat flow tube of right hydraulic press, sheet material is carried out hot pressing leveling by right hydraulic press, through certain time pressurize, sheet material is sent by the outlet of right hydraulic press, meanwhile new material plate enters left hydraulic press by stock shelf and carries out new mold process.
Apparatus of the present invention can realize fixed thick automatic charging, solidify automatically into press after automatic shift, the road folding of automatic heating flow tube, automatic pressure-maintaining leveling, after self-clocking, after automatic die sinking, depanning enters depanning after cooling is gone in cooling and enters back into next circulation, is solidified by two hydraulic press pressurizes, produces frequency ratio and relatively coordinate, hydraulic press realizes automatic extruding and the leveling of sheet material, once ensures that the flatness of sheet material and equal thickness name have that automaticity is high, easy to operate and the advantage of sheet material quality better.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the structural representation of apparatus of the present invention;
Fig. 2 is the structural representation of apparatus of the present invention hydraulic press.
1 stock shelf, 2 left hydraulic presses, 3 right hydraulic presses, 4 die tray, 5 conveyer belts, 6 die tray, 7 gumming mechanisms, 8 die tray, 9 conveyer belts, 10 cooling bodies, 11 die tray, 12 back timbers, 13 master cylinders, 14 lift cylinders, 15 workbench, 16 briquettings, 17 fuel tanks in figure.
Detailed description of the invention
As depicted in figs. 1 and 2, a kind of acrylic acid quartz sheet material automatic assembly line, mainly it is made up of stock shelf 1, left hydraulic press 2, right hydraulic press 3, some die tray, gumming mechanism 7 and cooling body 10, left hydraulic press 2 and right hydraulic press 3 are arranged in parallel, left hydraulic press 2 and right hydraulic press 3 are all eight master cylinder arrangement hydraulic presses, main body includes 12, eight master cylinders 13 of back timber, some lift cylinders 14, workbench 15, briquetting 16 and fuel tank 17, eight master cylinders 13 are arranged between back timber 12 and briquetting 16, and briquetting 16 is driven by lift cylinder 14 and moves up and down;The outlet of right hydraulic press 3 arranges die tray 4;The conveyer belt 5 of left hydraulic press 2 outlet is connected with die tray 6, and die tray 6 is connected with gumming mechanism 7, and cooling body 10 inlet and outlet is connected with conveyer belt 9 and die tray 11 respectively.
The production technology of aforesaid propylene acid quartz sheet material automatic assembly line, raw material is entered in left hydraulic press by stock shelf fixed thick feeding automatically and carries out molded curing, after molded curing, start the heat flow tube of left hydraulic press, sheet material is carried out hot pressing leveling by left hydraulic press, through certain time pressurize, the conveyer belt that sheet material is exported by left hydraulic press enters in gumming mechanism through die tray and carries out gluing, cooling and mould unloading in cooling body is entered then through die tray by conveyer belt after gluing, then delivered to again by stock shelf and right hydraulic press carries out molded curing, after molded curing, start the heat flow tube of right hydraulic press, sheet material is carried out hot pressing leveling by right hydraulic press, through certain time pressurize, sheet material is sent by the outlet of right hydraulic press, meanwhile new material plate enters left hydraulic press by stock shelf and carries out new mold process.

Claims (2)

1. an acrylic acid quartz sheet material automatic assembly line, it is characterized in that mainly being made up of stock shelf, left hydraulic press, right hydraulic press, some die tray, gumming mechanism and cooling body, left hydraulic press and right hydraulic press are arranged in parallel, left hydraulic press and right hydraulic press are all eight master cylinder arrangement hydraulic presses, main body includes back timber, eight master cylinders, some lift cylinders, workbench, briquetting and fuel tank, eight master cylinders are arranged between back timber and briquetting, and briquetting is driven by lift cylinder and moves up and down;The outlet of right hydraulic press arranges a die tray;Conveyer belt and a die tray of the outlet of left hydraulic press are connected, and this die tray is connected with gumming mechanism, and cooling body inlet and outlet is connected with conveyer belt and a die tray respectively.
null2. the production technology of the acrylic acid quartz sheet material automatic assembly line described in claim 1,It is characterized in that raw material passes through to carry out molded curing in the stock shelf fixed thick feeding left hydraulic press of entrance automatically,After molded curing,Start the heat flow tube of left hydraulic press,Sheet material is carried out hot pressing leveling by left hydraulic press,Through certain time pressurize,The conveyer belt that sheet material is exported by left hydraulic press enters in gumming mechanism through die tray and carries out gluing,Cooling and mould unloading in cooling body is entered then through die tray by conveyer belt after gluing,Then delivered to again by stock shelf and right hydraulic press carries out molded curing,After molded curing,Start the heat flow tube of right hydraulic press,Sheet material is carried out hot pressing leveling by right hydraulic press,Through certain time pressurize,Sheet material is sent by the outlet of right hydraulic press,Meanwhile new material plate enters left hydraulic press by stock shelf and carries out new mold process.
CN201610313988.6A 2016-05-13 2016-05-13 Acrylic acid quartz sheet material automatic assembly line and its production technology Active CN105799109B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610313988.6A CN105799109B (en) 2016-05-13 2016-05-13 Acrylic acid quartz sheet material automatic assembly line and its production technology

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Application Number Priority Date Filing Date Title
CN201610313988.6A CN105799109B (en) 2016-05-13 2016-05-13 Acrylic acid quartz sheet material automatic assembly line and its production technology

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CN105799109A true CN105799109A (en) 2016-07-27
CN105799109B CN105799109B (en) 2017-11-03

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106696156A (en) * 2016-11-28 2017-05-24 东莞市银通机械科技有限公司 Full-automatic hot pressing forming oil press production line

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0178513A2 (en) * 1984-10-15 1986-04-23 Eugen Dipl.-Ing. Bühler Method and moulding plant for machine made horizontally divided boxless sand moulds
CN202098068U (en) * 2011-06-15 2012-01-04 上海康尔家具材料有限公司 Pressing processing equipment of composite board
CN102438775A (en) * 2009-05-01 2012-05-02 I’Tecfm株式会社 Method of manufacturing cast metal products, and manufacturing plant
CN102643052A (en) * 2012-04-24 2012-08-22 本益实业(福建)有限公司 Manufacture method for staining resistant artificial quartz stone
CN205735747U (en) * 2016-05-13 2016-11-30 刘青田 Acrylic acid quartz sheet material automatic assembly line

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0178513A2 (en) * 1984-10-15 1986-04-23 Eugen Dipl.-Ing. Bühler Method and moulding plant for machine made horizontally divided boxless sand moulds
CN102438775A (en) * 2009-05-01 2012-05-02 I’Tecfm株式会社 Method of manufacturing cast metal products, and manufacturing plant
CN202098068U (en) * 2011-06-15 2012-01-04 上海康尔家具材料有限公司 Pressing processing equipment of composite board
CN102643052A (en) * 2012-04-24 2012-08-22 本益实业(福建)有限公司 Manufacture method for staining resistant artificial quartz stone
CN205735747U (en) * 2016-05-13 2016-11-30 刘青田 Acrylic acid quartz sheet material automatic assembly line

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106696156A (en) * 2016-11-28 2017-05-24 东莞市银通机械科技有限公司 Full-automatic hot pressing forming oil press production line

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Inventor after: Liu Qingsong

Inventor before: Liu Qingtian

Inventor before: Phil Lou Chang

Inventor before: Veselidisbro Moore

TA01 Transfer of patent application right
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Effective date of registration: 20170816

Address after: 467000, Wugang City, Pingdingshan province Henan industrial agglomeration area on the west side of the three road two Road North

Applicant after: HENAN TAITIAN HEAVY INDUSTRY MACHINERY MANUFACTURING Co.,Ltd.

Address before: 361000 room 135, No. 806, one north, Haicang Island, Haicang District, Fujian, Xiamen

Applicant before: Liu Qingtian

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Effective date of registration: 20231130

Granted publication date: 20171103