CN105799061A - Automatic proportioning method and system - Google Patents
Automatic proportioning method and system Download PDFInfo
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- CN105799061A CN105799061A CN201610197153.9A CN201610197153A CN105799061A CN 105799061 A CN105799061 A CN 105799061A CN 201610197153 A CN201610197153 A CN 201610197153A CN 105799061 A CN105799061 A CN 105799061A
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- flow
- speed
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- demand
- wet material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0481—Plant for proportioning, supplying or batching
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- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The embodiment of the invention provides an automatic proportioning method and system. The automatic proportioning method comprises the steps that the speed of a production line in the plasterboard production process is obtained; the required quantities of various dry and wet materials corresponding to the speed are obtained according to the correspondence relationship between the speed of the production line and the required quantities of the various dry and wet materials; and the materials are fed in the plasterboard production process according to the required quantities of various dry and wet materials corresponding to the speed. By means of the technical scheme, the automatic proportioning method and system have the following beneficial effects that after the scheme is implemented, on the one hand, the complex operations among stations are simplified, and on the other hand, errors caused by manual inputting of process parameters at the stations are reduced.
Description
Technical field
The present invention relates to gypsum board manufacture technical field, particularly relate to a kind of automatic blending method and system.
Background technology
When Thistle board adjusts Main Line Speed in process of production, one control captain needs to manually change, every dry and wet material discharge quantities such as adjustment Gypsum Fibrosum preparata amount one by one, paper pulp, starch, foaming agent, thus adjusting formula, such operating system, adds the workload of a control captain on the one hand, on the other hand owing to manually changing, it is likely to cause input error, thus causing defective work.
Summary of the invention
The embodiment of the present invention provides a kind of automatic blending method and system, to simplify operation loaded down with trivial details between post, and reduces the error that post is caused when by manual defeated technological parameter.
On the one hand, embodiments providing a kind of automatic blending method, described automatic blending method includes:
Obtain the speed of production line in gypsum board manufacturing process；
Speed according to described production line and the corresponding relation of the demand of every dry and wet material, obtain the demand of every dry and wet material corresponding to described speed；
Utilize the demand of every dry and wet material corresponding to described speed, described gypsum board manufacturing process carries out blanking.
Preferably, the demand of described every dry and wet material, including: pulp flow, stirring discharge, compressed air require, fuel metering valve FMV valve opening, coagulant flow, starch flow, additive flow, foaming agent flow, silicone oil flow, foaming agent silicone oil mixed liquor flow, belt conveyer scale flow, coagulant starch flow, coagulant Gypsum Fibrosum flow, water paste ratio.
On the other hand, embodiments providing a kind of automatic batching system, described automatic batching system includes:
Controller, for obtaining the speed of production line in gypsum board manufacturing process；And the corresponding relation according to the speed of described production line and the demand of every dry and wet material, obtain the demand of every dry and wet material corresponding to described speed；
Automatic batching equipment, is used for the demand of the every dry and wet material utilizing described speed corresponding, carries out blanking in described gypsum board manufacturing process.
Preferably, the demand of described every dry and wet material, including: pulp flow, stirring discharge, compressed air require, fuel metering valve FMV valve opening, coagulant flow, starch flow, additive flow, foaming agent flow, silicone oil flow, foaming agent silicone oil mixed liquor flow, belt conveyer scale flow, coagulant starch flow, coagulant Gypsum Fibrosum flow, water paste ratio.
Technique scheme has the advantages that the enforcement of this scheme, simplifies operation loaded down with trivial details between post on the one hand, decreases the error that post is caused when by manual defeated technological parameter on the other hand.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is embodiment of the present invention one automatic blending method flow diagram；
Fig. 2 is embodiment of the present invention embodiment of the present invention one automatic batching system composition structural representation.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of protection of the invention.
The embodiment of the present invention provides a kind of automatic blending method and system, to simplify operation loaded down with trivial details between post, and reduces the error that post is caused when by manual defeated technological parameter.
As it is shown in figure 1, be embodiment of the present invention one automatic blending method flow diagram, described automatic blending method includes:
101, the speed of production line in gypsum board manufacturing process is obtained；
102, the corresponding relation according to the speed of described production line and the demand of every dry and wet material, obtains the demand of every dry and wet material corresponding to described speed；
103, utilize the demand of every dry and wet material corresponding to described speed, described gypsum board manufacturing process carries out blanking.
Preferably, the demand of described every dry and wet material, including: pulp flow, stirring discharge, compressed air require, FMV (fuelmeasurevalve, fuel metering valve) valve opening, coagulant flow, starch flow, additive flow, foaming agent flow, silicone oil flow, foaming agent silicone oil mixed liquor flow, belt conveyer scale flow, coagulant starch flow, coagulant Gypsum Fibrosum flow, water paste ratio.
As in figure 2 it is shown, be embodiment of the present invention embodiment of the present invention one automatic batching system composition structural representation, described automatic batching system includes:
Controller 21, for obtaining the speed of production line in gypsum board manufacturing process；And the corresponding relation according to the speed of described production line and the demand of every dry and wet material, obtain the demand of every dry and wet material corresponding to described speed；
Automatic batching equipment 22, is used for the demand of the every dry and wet material utilizing described speed corresponding, carries out blanking in described gypsum board manufacturing process.
Preferably, the demand of described every dry and wet material, including: pulp flow, stirring discharge, compressed air require, fuel metering valve FMV valve opening, coagulant flow, starch flow, additive flow, foaming agent flow, silicone oil flow, foaming agent silicone oil mixed liquor flow, belt conveyer scale flow, coagulant starch flow, coagulant Gypsum Fibrosum flow, water paste ratio.
Present invention aims to factory's Problems Existing, a kind of automatic blending scheme of invention.The demand of every dry and wet material of every million square meters and Main Line Speed being connected, a control captain is after the instruction being adjusted Main Line Speed, as long as manually adjusting main line, other feed proportioning systems can change automatically.Production technology operation is controlled for prior art one, line speed, pulp flow, starch flow, foaming agent flow, foaming agent silicone oil mixed liquor flow, belt conveyer scale flow are required for operator and input one by one aborning, especially when speed of production changes, it is necessary to post personnel are modified according to technology controlling and process list.The present invention is adjusted by electric program, by pulp flow, starch flow, foaming agent flow, foaming agent silicone oil mixed liquor flow, belt conveyer scale flow etc. some need post to manually adjust technological parameter aborning to be associated by the program of technological requirement, as: belt conveyer scale flow (i.e. Gypsum Fibrosum preparata amount) is under the same substance of product, can increase along with the increase of speed and (write certain formula, pulp flow mainly has the water paste ratio in technological parameter to determine, therefore after determining the flow of Gypsum Fibrosum preparata, the discharge quantity of paper pulp is determined by gauge, etc..The enforcement of this scheme, simplifies operation loaded down with trivial details between post on the one hand, decreases the error that post is caused when by manual defeated technological parameter on the other hand.
Those skilled in the art are it will also be appreciated that the various illustrative components, blocks (illustrativelogicalblock) listed of the embodiment of the present invention, unit, and step can pass through electronic hardware, computer software, or both combinations realize.For clearly showing that the replaceability (interchangeability) of hardware and software, above-mentioned various illustrative components (illustrativecomponents), unit and step have universally described their function.Such function is to realize depending on the designing requirement of specific application and whole system by hardware or software.Those skilled in the art can for every kind of specific application, it is possible to use various methods realize described function, but this realization is understood not to exceed the scope of embodiment of the present invention protection.
Various illustrative logical block described in the embodiment of the present invention, or unit is such as through general processor, digital signal processor, special IC (ASIC), field programmable gate array or other programmable logic device, discrete gate or transistor logic, discrete hardware components, or the design of any of the above described combination realize or operate described function.General processor can be microprocessor, and alternatively, this general processor can also be any traditional processor, controller, microcontroller or state machine.Processor can also be realized by the combination of calculation element, for instance digital signal processor and microprocessor, multi-microprocessor, one or more microprocessors one Digital Signal Processor Core of associating, or any other like configuration realizes.
Method described in the embodiment of the present invention or the step of algorithm can be directly embedded into hardware, processor performs software module or the combination of both.Software module can be stored in RAM memory, flash memory, ROM memory, eprom memory, eeprom memory, depositor, hard disk, moveable magnetic disc, CD-ROM or this area in other any form of storage medium.Exemplarily, storage medium can be connected with processor, so that processor can read information from storage medium, it is possible to deposit write information to storage medium.Alternatively, storage medium can also be integrated in processor.Processor and storage medium can be arranged in ASIC, and ASIC can be arranged in user terminal.Alternatively, processor and storage medium can also be arranged in the different parts in user terminal.
In one or more exemplary designs, the above-mentioned functions described by the embodiment of the present invention can realize in the combination in any of hardware, software, firmware or this three.If realized in software, these functions can store and on the medium of computer-readable, or be transmitted on the medium of computer-readable with one or more instructions or code form.Computer readable medium includes computer storage medium and is easy to so that allowing computer program transfer to the telecommunication media in other place from a place.Storage medium can be that any general or special computer can the useable medium of access.Such as, such computer readable media can include but not limited to RAM, ROM, EEPROM, CD-ROM or other optical disc storage, disk storage or other magnetic storage device, or other any may be used for carrying or storage with instruction or data structure and other can be read the medium of program code of form by general or special computer or general or special processor.In addition, any connection can be properly termed computer readable medium, such as, if software is by a coaxial cable, fiber optic cables, twisted-pair feeder, Digital Subscriber Line (DSL) or being also contained in defined computer readable medium with wireless way for transmittings such as such as infrared, wireless and microwaves from a web-site, server or other remote resource.Described video disc (disk) and disk (disc) include Zip disk, radium-shine dish, CD, DVD, floppy disk and Blu-ray Disc, and disk is generally with magnetic duplication data, and video disc generally carries out optical reproduction data with laser.Combinations of the above can also be included in computer readable medium.
Above-described detailed description of the invention; the purpose of the present invention, technical scheme and beneficial effect have been further described; it is it should be understood that; the foregoing is only the specific embodiment of the present invention; the protection domain being not intended to limit the present invention; all within the spirit and principles in the present invention, any amendment of making, equivalent replacement, improvement etc., should be included within protection scope of the present invention.
Claims (4)
1. an automatic blending method, it is characterised in that described automatic blending method includes:
Obtain the speed of production line in gypsum board manufacturing process；
Speed according to described production line and the corresponding relation of the demand of every dry and wet material, obtain the demand of every dry and wet material corresponding to described speed；
Utilize the demand of every dry and wet material corresponding to described speed, described gypsum board manufacturing process carries out blanking.
2. automatic blending method as claimed in claim 1, it is characterised in that the demand of described every dry and wet material, including:
Pulp flow, stirring discharge, compressed air require, fuel metering valve FMV valve opening, coagulant flow, starch flow, additive flow, foaming agent flow, silicone oil flow, foaming agent silicone oil mixed liquor flow, belt conveyer scale flow, coagulant starch flow, coagulant Gypsum Fibrosum flow, water paste ratio.
3. an automatic batching system, it is characterised in that described automatic batching system includes:
Controller, for obtaining the speed of production line in gypsum board manufacturing process；And the corresponding relation according to the speed of described production line and the demand of every dry and wet material, obtain the demand of every dry and wet material corresponding to described speed；
Automatic batching equipment, is used for the demand of the every dry and wet material utilizing described speed corresponding, carries out blanking in described gypsum board manufacturing process.
4. automatic batching system as claimed in claim 3, it is characterised in that the demand of described every dry and wet material, including:
Pulp flow, stirring discharge, compressed air require, fuel metering valve FMV valve opening, coagulant flow, starch flow, additive flow, foaming agent flow, silicone oil flow, foaming agent silicone oil mixed liquor flow, belt conveyer scale flow, coagulant starch flow, coagulant Gypsum Fibrosum flow, water paste ratio.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610197153.9A CN105799061A (en) | 2016-03-31 | 2016-03-31 | Automatic proportioning method and system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610197153.9A CN105799061A (en) | 2016-03-31 | 2016-03-31 | Automatic proportioning method and system |
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| CN105799061A true CN105799061A (en) | 2016-07-27 |
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| CN201610197153.9A Pending CN105799061A (en) | 2016-03-31 | 2016-03-31 | Automatic proportioning method and system |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106774135A (en) * | 2017-01-16 | 2017-05-31 | 北新集团建材股份有限公司 | A kind of control method of plasterboard automatic blending |
| CN107364007A (en) * | 2017-07-30 | 2017-11-21 | 合肥徽工工业自动化工程有限公司 | A kind of method of plate automatic blending |
| CN108724450A (en) * | 2017-04-24 | 2018-11-02 | 北新集团建材股份有限公司 | A kind of different-thickness plasterboard does not shut down formula production method |
| CN110779603A (en) * | 2019-10-14 | 2020-02-11 | 中建材创新科技研究院有限公司 | Sheet material single weight on-line detection method and system |
| CN111086107A (en) * | 2020-03-06 | 2020-05-01 | 梦牌新材料(平邑)有限公司 | Thistle board pouring device |
| WO2020155586A1 (en) * | 2019-01-30 | 2020-08-06 | 北新集团建材股份有限公司 | Gypsum slurry foaming processing method and device |
| CN114311272A (en) * | 2021-12-24 | 2022-04-12 | 北新集团建材股份有限公司 | Automatic matching system for production line formula |
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| CN101782781A (en) * | 2009-01-20 | 2010-07-21 | 北新集团建材股份有限公司 | Automatic control system for conveying ingredients |
| CN103613301A (en) * | 2013-10-28 | 2014-03-05 | 广西大都混凝土集团有限公司 | Superplasticizer automatic compound system |
| CN104648970A (en) * | 2014-12-31 | 2015-05-27 | 中冶长天国际工程有限责任公司 | Proportioning control method and system |
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2016
- 2016-03-31 CN CN201610197153.9A patent/CN105799061A/en active Pending
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| CN101782781A (en) * | 2009-01-20 | 2010-07-21 | 北新集团建材股份有限公司 | Automatic control system for conveying ingredients |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106774135A (en) * | 2017-01-16 | 2017-05-31 | 北新集团建材股份有限公司 | A kind of control method of plasterboard automatic blending |
| CN108724450A (en) * | 2017-04-24 | 2018-11-02 | 北新集团建材股份有限公司 | A kind of different-thickness plasterboard does not shut down formula production method |
| CN108724450B (en) * | 2017-04-24 | 2020-06-19 | 北新集团建材股份有限公司 | Non-stop production method of gypsum boards with different thicknesses |
| CN107364007A (en) * | 2017-07-30 | 2017-11-21 | 合肥徽工工业自动化工程有限公司 | A kind of method of plate automatic blending |
| WO2020155586A1 (en) * | 2019-01-30 | 2020-08-06 | 北新集团建材股份有限公司 | Gypsum slurry foaming processing method and device |
| CN110779603A (en) * | 2019-10-14 | 2020-02-11 | 中建材创新科技研究院有限公司 | Sheet material single weight on-line detection method and system |
| CN111086107A (en) * | 2020-03-06 | 2020-05-01 | 梦牌新材料(平邑)有限公司 | Thistle board pouring device |
| CN114311272A (en) * | 2021-12-24 | 2022-04-12 | 北新集团建材股份有限公司 | Automatic matching system for production line formula |
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Application publication date: 20160727 |
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