CN105795803A - Ultrathin and ultra-thermal core quilt and preparation method thereof - Google Patents
Ultrathin and ultra-thermal core quilt and preparation method thereof Download PDFInfo
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- CN105795803A CN105795803A CN201410851452.0A CN201410851452A CN105795803A CN 105795803 A CN105795803 A CN 105795803A CN 201410851452 A CN201410851452 A CN 201410851452A CN 105795803 A CN105795803 A CN 105795803A
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Abstract
The invention discloses an ultrathin and ultra-thermal core quilt. The ultrathin and ultra-thermal core quilt comprises a shell fabric and a filler, wherein the filler is prepared by mixing the following components in percentage by weight: 30-55% of polyester superfine fibers, 25-35% of microporous fibers, and 10-45% of low-melting-point fibers. A preparation method of the ultrathin and ultra-thermal core quilt comprises the following steps: carrying out selective acceptance on the shell fabric, carrying out cutting and sewing, weighting the components of the filler, mixing the components of the filler at a suitable weight ratio, carrying out cotton opening and carding, carrying out cotton carding and lapping, carrying out filling and edging, carrying out seam quilting and opening sealing, carrying out inspection and packaging, and putting the obtained finished products into storage. The ultrathin and ultra-thermal core quilt forms a space structure with high air adsorption property, and the unit volume contains a large number of air units, so that the heat loss of the human body due to air convection is effectively prevented; meanwhile, the innumerable superfine fibers in the core quilt can reflect back the most radiant heat of the human body, thus the heat loss of the human body is guaranteed to be as little as possible, and finally, the ultrathin and ultra-thermal effects are achieved.
Description
Technical field
The invention belongs to home-textile technical field, be specifically related to a kind of ultra-thin super warming core quilt and preparation method thereof.
Background technology
Raising along with scientific and technological progress and market demands, new function chemical fibre dimension is constantly developed, do one's utmost at field of Environment Protection in countries in the world simultaneously, and Recycling, saving resource have become global target direction, and the exploitation of function class textile is also rooted in the hearts of the people.It addition, people are to higher expectation of having improved the quality of living, market is to textile demand also increasingly personalization, functionalization, health care.For heat insulating material formed, warmth retention property is its most important performance indications.It is known that, the heat of human body is that the modes such as the metabolism by conduction, convection current, radiation and human body carry out heat exchange with extraneous, and provide the thermal resistance of the packing material of thermal property it is critical that an ingredient, packing material is usually by fiber and what air formed, the heat conductivity of air is much smaller relative to various fibers, therefore the warmth retention property of packing material be heavily dependent on air capacity number and its retain the ability of fixing air.
Current warming core is by order to reach good warming effect, mainly filling with general fibre, so that warming core is by the interior space structure with high absorbed air performance, but the thickness of warming core quilt is big, weight is big, and the warming effect of warming core quilt is also there are no excellent effect.
For this, the applicant has carried out useful exploration and trial, have found result of the above problems, and technical scheme described below produces under this background.
Summary of the invention
One of the technical problem to be solved is to provide a kind of ultra-thin super warming core quilt.
The preparation method that the two of the technical problem to be solved are to provide above-mentioned ultra-thin super warming core quilt.
As the ultra-thin super warming core quilt of one of first aspect present invention, including fabric and implant, described implant is formed by 30%～55% hyperfine polyester fiber, 25%～35% microporous fibre and 10%～45% low-melting fiber mixing match.
As the preparation method of a kind of above-mentioned ultra-thin super warming core quilt of second aspect present invention, carry out in accordance with the following steps successively: fabric is inspected → opened tailor's system → implant by random samples and weighs → proportioning mixing → shredding comb and parallel cotton fibers prior to spinning → comb and parallel cotton fibers prior to spinning lapping → fill bound edge → quilting sealing → test package → finished product warehouse-in；
In described shredding comb and parallel cotton fibers prior to spinning step, its hired roughneck room adopts lower wind mode of mending to carry out mending wind, and the rotating speed of its hired roughneck is 900～1100r/min, and the rotating speed of blower fan is 2500～2600rpm, the flow-rate ratio of the intake of upper and lower dust cage is 7:3 or 7:4, and the suction ratio of upper and lower dust cage is 3:2 or 4:3；
In described comb and parallel cotton fibers prior to spinning lapping process, the cylinder speed set spaces for 0.25mm, 0.23mm, 0.23mm, 0.23mm, 0.25mm as the speed ratio 2.0～2.5:1 of 300～350r/min, cylinder and licker-in, cylinder and cover plate 5.
In a preferred embodiment of the invention, the rotating speed of described hired roughneck is 1000r/min, and the rotating speed of blower fan is 2550rpm, and the flow-rate ratio of the intake of upper and lower dust cage is 7:3, and the suction ratio of upper and lower dust cage is 3:2；The described cylinder speed set spaces for 0.25mm, 0.23mm, 0.23mm, 0.23mm, 0.25mm as the speed ratio 2.2:1 of 325r/min, cylinder and licker-in, cylinder and cover plate 5.
The ultra-thin super warming core of the present invention by implant formed by 30%～55% hyperfine polyester fiber, 25%～35% microporous fibre and 10%～45% low-melting fiber mixing match, so can solve the weakness of hyperfine polyester fiber high cost preferably, the functional characteristic of other component fibres can be played again.The ultra-thin super warming core of the present invention has been formed the space structure of the high absorbed air performance having, substantial amounts of air element is comprised in unit volume, human heat is effectively stoped to be scattered and disappeared by cross-ventilation, simultaneously core by numerous superfine fibres can be reflected back most human body radiation heat, thus ensure the loss that human heat is the least possible, thus reaching ultra-thin super warming effect, this meets current people and pursues the consumption demand of personalization, functionalization, health care, also improve product specification, save collection space.And in a humidity environment, still very well, raw-material water absorption rate is less than the 1% of its deadweight, and it is very easily done for warming effect, even if therefore in moist raw wind snow environment, it is still warming.
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and effect and be easy to understand, the present invention is further elucidated below.
Embodiment 1
The ultra-thin super warming core quilt of one in the present embodiment, including fabric and implant, described implant is formed by 50% hyperfine polyester fiber, 30% microporous fibre and 20% low-melting fiber mixing match.
The preparation method of a kind of ultra-thin super warming core quilt, carries out successively in accordance with the following steps: fabric is inspected → opened tailor's system → implant by random samples and weighs → proportioning mixing → shredding comb and parallel cotton fibers prior to spinning → comb and parallel cotton fibers prior to spinning lapping → fill bound edge → quilting sealing → test package → finished product warehouse-in.
In described shredding comb and parallel cotton fibers prior to spinning step, its hired roughneck room adopts lower wind mode of mending to carry out mending wind, and the rotating speed of its hired roughneck is 1000r/min, and the rotating speed of blower fan is 2550rpm, and the flow-rate ratio of the intake of upper and lower dust cage is 7:3, and the suction ratio of upper and lower dust cage is 3:2.
In described comb and parallel cotton fibers prior to spinning lapping process, the cylinder speed set spaces for 0.25mm, 0.23mm, 0.23mm, 0.23mm, 0.25mm as the speed ratio 2.2:1 of 325r/min, cylinder and licker-in, cylinder and cover plate 5.
Embodiment 2
The ultra-thin super warming core quilt of one in the present embodiment, including fabric and implant, described implant is formed by 40% hyperfine polyester fiber, 30% microporous fibre and 30% low-melting fiber mixing match.
The preparation method of a kind of ultra-thin super warming core quilt, carries out successively in accordance with the following steps: fabric is inspected → opened tailor's system → implant by random samples and weighs → proportioning mixing → shredding comb and parallel cotton fibers prior to spinning → comb and parallel cotton fibers prior to spinning lapping → fill bound edge → quilting sealing → test package → finished product warehouse-in.
In described shredding comb and parallel cotton fibers prior to spinning step, its hired roughneck room adopts lower wind mode of mending to carry out mending wind, and the rotating speed of its hired roughneck is 900r/min, and the rotating speed of blower fan is 2500rpm, and the flow-rate ratio of the intake of upper and lower dust cage is 7:4, and the suction ratio of upper and lower dust cage is 4:3；
In described comb and parallel cotton fibers prior to spinning lapping process, the cylinder speed set spaces for 0.25mm, 0.23mm, 0.23mm, 0.23mm, 0.25mm as the speed ratio 2.0:1 of 300r/min, cylinder and licker-in, cylinder and cover plate 5.
Embodiment 3
The ultra-thin super warming core quilt of one in the present embodiment, including fabric and implant, described implant is formed by 45% hyperfine polyester fiber, 30% microporous fibre and 25% low-melting fiber mixing match.
The preparation method of a kind of ultra-thin super warming core quilt, carries out successively in accordance with the following steps: fabric is inspected → opened tailor's system → implant by random samples and weighs → proportioning mixing → shredding comb and parallel cotton fibers prior to spinning → comb and parallel cotton fibers prior to spinning lapping → fill bound edge → quilting sealing → test package → finished product warehouse-in.
In described shredding comb and parallel cotton fibers prior to spinning step, its hired roughneck room adopts lower wind mode of mending to carry out mending wind, and the rotating speed of its hired roughneck is 1100r/min, and the rotating speed of blower fan is 2600rpm, and the flow-rate ratio of the intake of upper and lower dust cage is 7:3, and the suction ratio of upper and lower dust cage is 4:3；
In described comb and parallel cotton fibers prior to spinning lapping process, the cylinder speed set spaces for 0.25mm, 0.23mm, 0.23mm, 0.23mm, 0.25mm as the speed ratio 2.5:1 of 350r/min, cylinder and licker-in, cylinder and cover plate 5.
Embodiment 4
The ultra-thin super warming core of gained in embodiment 1,2,3 is had following index by finished product:
Loft: 78cm2/g；
Compression ratio: 70%；
Insulation rate: 86%；
Air penetrability: 42mm/s；
Clo value: 4.5；
Thermal resistance value: 0.67.
The ultimate principle of the present invention and principal character and advantages of the present invention have more than been shown and described.Skilled person will appreciate that of the industry; the present invention is not restricted to the described embodiments; described in above-described embodiment and description is that principles of the invention is described; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements both fall within the claimed scope of the invention.Claimed scope is defined by appending claims and equivalent thereof.
Claims (3)
1. a ultra-thin super warming core quilt, including fabric and implant, it is characterised in that described implant is formed by 30%～55% hyperfine polyester fiber, 25%～35% microporous fibre and 10%～45% low-melting fiber mixing match.
2., for the preparation method of preparing ultra-thin super warming core quilt as claimed in claim 1, carry out in accordance with the following steps successively: fabric inspect by random samples → open tailor's system → implant weigh → proportioning mixing → shredding comb and parallel cotton fibers prior to spinning → comb and parallel cotton fibers prior to spinning lapping → fill bound edge → quilting sealing → test package → finished product puts in storage；It is characterized in that,
In described shredding comb and parallel cotton fibers prior to spinning step, its hired roughneck room adopts lower wind mode of mending to carry out mending wind, and the rotating speed of its hired roughneck is 900～1100r/min, and the rotating speed of blower fan is 2500～2600rpm, the flow-rate ratio of the intake of upper and lower dust cage is 7:3 or 7:4, and the suction ratio of upper and lower dust cage is 3:2 or 4:3；
In described comb and parallel cotton fibers prior to spinning lapping process, the cylinder speed set spaces for 0.25mm, 0.23mm, 0.23mm, 0.23mm, 0.25mm as the speed ratio 2.0～2.5:1 of 300～350r/min, cylinder and licker-in, cylinder and cover plate 5.
3. preparation method as claimed in claim 2, it is characterised in that the rotating speed of described hired roughneck is 1000r/min, and the rotating speed of blower fan is 2550rpm, and the flow-rate ratio of the intake of upper and lower dust cage is 7:3, and the suction ratio of upper and lower dust cage is 3:2；The described cylinder speed set spaces for 0.25mm, 0.23mm, 0.23mm, 0.23mm, 0.25mm as the speed ratio 2.2:1 of 325r/min, cylinder and licker-in, cylinder and cover plate 5.
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| CN201410851452.0A CN105795803B (en) | 2014-12-30 | 2014-12-30 | A kind of ultra-thin super warming core quilt and preparation method thereof |
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| CN201410851452.0A CN105795803B (en) | 2014-12-30 | 2014-12-30 | A kind of ultra-thin super warming core quilt and preparation method thereof |
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| CN105795803A true CN105795803A (en) | 2016-07-27 |
| CN105795803B CN105795803B (en) | 2017-12-19 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108190827A (en) * | 2017-12-26 | 2018-06-22 | 江苏斯得福纺织股份有限公司 | A kind of graphene is warming, the production technology of antibacterial core |
| CN109267231A (en) * | 2018-09-25 | 2019-01-25 | 广州市中诚新型材料科技有限公司 | Multi-level, highdensity insulation flocculus of one kind and preparation method thereof |
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| CN101054747A (en) * | 2007-05-31 | 2007-10-17 | 无锡庆丰集团东台纺织服装有限责任公司 | Corn fiber and regenerative hemp fiber blended antibacterial composite yarn and producing method thereof |
| CN201435978U (en) * | 2009-06-26 | 2010-04-07 | 恒源祥（集团）有限公司 | Fabric filler |
| CN102168327A (en) * | 2011-04-07 | 2011-08-31 | 上海水星家用纺织品股份有限公司 | Renewable tencel netting method and application thereof in home textile product |
| US20120167307A1 (en) * | 2011-01-05 | 2012-07-05 | Michael Petra J | Encasement |
| CN203693134U (en) * | 2014-01-27 | 2014-07-09 | 江苏康乃馨织造有限公司 | Moisture absorption and heating cotton imitation quilt core |
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Patent Citations (5)
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| CN101054747A (en) * | 2007-05-31 | 2007-10-17 | 无锡庆丰集团东台纺织服装有限责任公司 | Corn fiber and regenerative hemp fiber blended antibacterial composite yarn and producing method thereof |
| CN201435978U (en) * | 2009-06-26 | 2010-04-07 | 恒源祥（集团）有限公司 | Fabric filler |
| US20120167307A1 (en) * | 2011-01-05 | 2012-07-05 | Michael Petra J | Encasement |
| CN102168327A (en) * | 2011-04-07 | 2011-08-31 | 上海水星家用纺织品股份有限公司 | Renewable tencel netting method and application thereof in home textile product |
| CN203693134U (en) * | 2014-01-27 | 2014-07-09 | 江苏康乃馨织造有限公司 | Moisture absorption and heating cotton imitation quilt core |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108190827A (en) * | 2017-12-26 | 2018-06-22 | 江苏斯得福纺织股份有限公司 | A kind of graphene is warming, the production technology of antibacterial core |
| CN109267231A (en) * | 2018-09-25 | 2019-01-25 | 广州市中诚新型材料科技有限公司 | Multi-level, highdensity insulation flocculus of one kind and preparation method thereof |
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| Publication number | Publication date |
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| CN105795803B (en) | 2017-12-19 |
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