CN105795070A - Cocoa bean smashing, sorting and alkalizing automatic assembly line - Google Patents

Cocoa bean smashing, sorting and alkalizing automatic assembly line Download PDF

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Publication number
CN105795070A
CN105795070A CN201610321300.9A CN201610321300A CN105795070A CN 105795070 A CN105795070 A CN 105795070A CN 201610321300 A CN201610321300 A CN 201610321300A CN 105795070 A CN105795070 A CN 105795070A
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China
Prior art keywords
air inlet
broken
broken shell
vibrosieve
container
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CN201610321300.9A
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Chinese (zh)
Inventor
刘建民
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Zhejiang Qili Xingguang Cocoa Products Corp Ltd
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Zhejiang Qili Xingguang Cocoa Products Corp Ltd
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Application filed by Zhejiang Qili Xingguang Cocoa Products Corp Ltd filed Critical Zhejiang Qili Xingguang Cocoa Products Corp Ltd
Priority to CN201610321300.9A priority Critical patent/CN105795070A/en
Publication of CN105795070A publication Critical patent/CN105795070A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G1/00Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/04Apparatus specially adapted for manufacture or treatment of cocoa or cocoa products
    • A23G1/06Apparatus for preparing or treating cocoa beans or nibs

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The invention discloses a cocoa bean smashing, sorting and alkalizing automatic assembly line, and belongs to the technical field of crop husking.The assembly line comprises a husking device, a vibration screen, a husk sucking device and an alkalizing container.The husking device adopts multiple steps of husking.The angle of a screen body of the vibration screen is adjustable.The husk sucking device is a telescopic husk sucking device with adjustable air inlet height.The alkalizing container is a simplified device for automatic entering, leaving and heating.Fruits enter the husking device to be husked and then enter the vibration screen, smashed husks are sucked away through the husk sucking device on the vibration screen, kernels enter a storage tank, and kernels in the storage tank are conveyed into the alkalizing container through a pipeline to be alkalized.The assembly line has the advantages that the sterile operation of the assembly line from fruits to finished products is achieved in the cocoa bean alkalizing process, part of devices on the assembly line can meet the requirement for processing other different types of fruits, the applicability and utilization rate of devices are increased, production cost is reduced, and product quality is ensured.

Description

The automatic production line that a kind of cacao bean is broken, sorts, alkalize
Technical field
The invention belongs to crops exuviating technology field, especially relate to the automatic production line that a kind of cacao bean is broken, sorts, alkalize.
Background technology
The deep processing of a lot of crops fruits be required for shelling and process further equipment, good, the process equipment of the equipment of existing market essentially single operation, for cacao bean, the plant equipment of these single processing needs the man power and material that cost is extra, is namely unfavorable for reduction control being also unfavorable for production cost of product quality;Single process equipment adaptability on market is narrow what is more, may be only available for the heat treatment of individual species crop, and even the fruit of some different sources is due to the difference of shell thickness and fruit body size, shells all not fully up to expectations.
Summary of the invention
In order to overcome the deficiencies in the prior art, make the alkalization processing of cacao bean realize automatization, and make the equipment component on streamline can realize processing the needs of other variety classes fruits, we provide following technical scheme.
In order to solve above-mentioned technical problem, the invention provides the automatic production line that a kind of cacao bean is broken, sorts, alkalize, including broken shell mechanism, vibrosieve, suction housing apparatus and alkalization container;Wherein broken shell mechanism includes shell and some broken shell rollers;This broken shell roller is rack type;And broken shell mechanism is provided with multilamellar broken shell layer from top to bottom;Additionally its suction housing apparatus includes some air inlet assemblies and connects the bellows of air inlet assembly, this air inlet assembly includes the air channel connecting bellows and the air inlet being flexibly connected with air channel, in order to enable air inlet to stretch fine setting, this air inlet is sheathed on the outer wall in air channel, realize the flexible fine adjustment function of air inlet to realize electrified operation, air inlet realizes flexible with air channel by Hydraulic Elements transmission.Common Hydraulic Elements include cylinder barrel and piston rod, wherein the cylinder barrel on Hydraulic Elements is fixedly installed on air channel, piston rod is then connected with air inlet, have employed telescopic fine-tuning suction housing apparatus, air inlet assembly can arbitrarily be adjusted to the distance of vibrosieve, the screening thing making different batches and quality reaches the screening rate being similar to, it is ensured that the quality of product.Further, since vibrosieve therein is with respect to the horizontal plane for being obliquely installed, so the two ends of vibrosieve are with respect to the horizontal plane that higher end is low, wherein the high point of vibrosieve is A end, and the low spot of vibrosieve is B end.Vibrosieve A end be connected with lowering or hoisting gear, this lowering or hoisting gear includes hydraulic means, base and lifting platform;This hydraulic means includes fixing end and telescopic end, and hydraulic means is arranged between base and lifting platform.Wherein fixing end and be fixedly installed on base, telescopic end is connected with lifting platform.Owing to vibrosieve needs when screening different fruits to adjust different sieved logistics speed, to reach suitable production efficiency, so the flow velocity controlling sieve thing needs to adjust the angle of vibrosieve, adjust its height of the vibrosieve after angle will be varied from, so air inlet can stretch, the suction housing apparatus of fine setting just can adjust suitable height to adapt to the vibrosieve of height change, to reach good suction shell effect, become complete set and efficiently adapt to multiple flow velocity the sieve core of thing, shell segregation apparatus.This streamline also includes alkalization container, is provided with material inlet, alkali liquor import and a hatch door with form at the top of alkalization container;Simultaneously the alkalize bottom of container is provided with discharging opening.In the inside also rotating shaft of alkalization container, this rotating shaft is provided with paddle, for stirring the material in container.Being additionally provided with some alkali liquor shower nozzles in alkalization container, these alkali liquor shower nozzles are all connected with alkali liquor import.Additionally being additionally provided with heater in the outside of alkalization container, this heater is coated on the outer wall of alkalization container, and the container part wherein containing material in alkalization container is coated with by heater completely.In order to make heating and heat-insulating device easy to use, with low cost, the preferred steam heat protocol of this heater, it is a steam heater, uses steam injection in heater so that it is reactor is heated by the mode of logical heat transfer;And heater includes at least one cavity that can hold steam.In order to make the water being condensed into liquid be easily drained, it is provided with steam inlet on the top of cavity, is provided with condensation-water drain in the bottom of cavity;So be provided with and help condensed water and automatically downwards discharged by the effect of self gravitation, simultaneously steam inlet be arranged at cavity on can prevent condensed water from entering steam channel.For the needs of such cleaning chamber, cavity is additionally provided with compressed air inlet, and compressed air inlet is arranged at the bottom of cavity.In order to make device reliable, agitating device is set to motor and drives by us, the rotating shaft in alkalization container by alkalize outside container motor drive;Wherein connected by gearbox drive between motor and rotating shaft.
Further, in order to store the kernel sorted out, we are additionally provided with a holding vessel between vibrosieve and alkalization container so that it is omnidistance asepticization pile line operation, and this holding vessel is connected with vibrosieve and alkalization container respectively through conveyance conduit;And also open and close electromagnetic valve between alkalization container and the conveyance conduit of holding vessel, it is arranged on material inlet, for controlling the opening and closing of material inlet.
Further, in order to make lowering or hoisting gear reliable and stable, it is strengthened further by we by slide block and chute;Being provided with lockup arm on lifting platform for this, this lockup arm is provided with slide block, and base is provided with the chute adapted with slide block simultaneously, and this slide block is arranged in chute.
Further, in order to make the reliability and stability of increase Telescopic, connected by Damping sliding rail between air inlet and air channel;And in order to improve screening efficiency, ensureing screening quality simultaneously, all suction faucals are evenly distributed, and the distance between each suction faucal and vibrosieve is identical.
Further, in order to make suction shell respond well, it is that the negative pressure of suction faucal is suitable, and in order to increase the stability of equipment, described housing apparatus of inhaling includes some independent suction shell groups, and each suction shell group includes one and inhales faucal and bellows and a blower fan, also includes one and independent goes out faucal.The suction shell group being independently arranged improves work efficiency, and the grace adding equipment is qualitative, brings facility to follow-up maintenance.
Further, in order to maintenance can be consolidated at the height needed, we are provided with locking system on lowering or hoisting gear, we by setting up the second locking hole on lockup arm, arranging some first locking holes on base, these first locking holes are evenly distributed according to the direction of motion and the range of movement of lockup arm;And in the range of movement of lockup arm, no matter the second locking hole slides into any corresponding position, and neighbouring all have corresponding first locking hole can corresponding can be communicated by fine setting.On lockup arm, it is additionally provided with electromagnetic valve simultaneously, this electromagnetic valve includes the flexible valve pin of magnetic force moving, this valve pin shrinks when electromagnetic valve starts also complete and is contained in the second locking hole, when closed electromagnetic valve, this valve pin stretches out and can run through the second locking hole and enters in the first locking hole, by the locking position of lockup arm and base.
Further, in order to improve stability and the service life of lowering or hoisting gear, between vibrosieve and lifting platform, damping spring it is additionally provided with.
Further, in order to make screening thing fully seethe, having done particular design, vibrosieve in a device includes sieve groove, and sieves groove and include compass screen surface and sieve wall;Compass screen surface is for carrying by sieve thing, and we are provided with some projections of slowing down on compass screen surface, such as washboard, enables to be sieved thing and as much as possible on compass screen surface seethes, rolls, so that core, shell can be sufficiently separated, thus air intake device can siphon away as far as possible many for housing.
Further, in order to make tooth bar on broken shell roller adapt to the broken feature of cacao bean, the gear teeth and the section of teeth groove on broken shell roller are circular arc, to reduce when broken shell mechanism runs resistance between broken shell roller, it is ensured that the stability of machine, reliability and ruggedness.Simultaneously in order to make cacao bean crush fully as far as possible, and separation of hull from kernel, reducing simultaneously and safeguard and production cost, the multilamellar broken shell layer arranged in broken shell mechanism is the broken shell layer of rolls of broken shell roller composition.In addition to make broken shell uniform, in same broken shell layer of rolls, between two broken shell rollers that left and right is adjacent, coordinate operating with teeth groove gear teeth one_to_one corresponding respectively;And teeth groove on adjacent two broken shell rollers and the gear teeth are when being in occlusal position, being provided with gap between teeth groove and the gear teeth, this gap is broken shell gap;In order to make shelling further abundant, the broken shell gap of adjacent broken shell layer of rolls is upper strata more than lower floor, enables lower floor's broken shell layer of rolls to carry out broken shell again to owing to the too small upper strata of granule fails the granule of broken shell.
Further, in order to enable material to spray alkali liquor fully, and improve service life and the ease for maintenance of alkali liquor shower nozzle, alkali liquor shower nozzle is arranged at the top in alkalization container.In order to ensure the work efficiency of equipment, it is preferred that, alkali liquor shower nozzle is uniformly distributed in the top in alkalization container, and quantity is no less than four.Last in order to ensure stirring efficiency and manufacturing cost, it is spiral type paddle by paddle.
The invention has the beneficial effects as follows: make the alkalization processing of cacao bean realize rushing the fruit streamline sterile working to finished product, and the equipment component on streamline can meet the demand processing other variety classes fruits, improve the suitability and the utilization rate of equipment, reduce production cost, it is ensured that product quality.
Accompanying drawing explanation
Fig. 1 is the bulk flow waterline schematic diagram of the present invention;
Fig. 2 is the schematic diagram at another visual angle of Fig. 1;
Fig. 3 is the structural representation of feeding broken shell mechanism, vibrosieve and suction housing apparatus in the present invention;
Fig. 4 is the structural representation at another visual angle of Fig. 3;
Fig. 5 is the structural representation of air inlet assembly in the present invention;
Fig. 6 is the structural representation of lowering or hoisting gear in the present invention;
Fig. 7 is the structural representation of the lowering or hoisting gear not installing electromagnetic valve in the present invention;
Fig. 8 is lowering or hoisting gear partial sectional view in the present invention;
Fig. 9 is the structural representation of broken shell mechanism in the present invention;
Figure 10 is the structural representation of container of alkalizing in the present invention;
nullIn figure: 1-feed mechanism、2-broken shell mechanism、20-broken shell gap、21-shell、22-broken shell roller、3-vibrosieve、30-sieves groove、31-compass screen surface、32-sieves wall、311-is protruding、4-inhales housing apparatus、40-inhales shell group、41-air inlet assembly、42-bellows、43-blower fan、44-goes out faucal、411-air channel、412-air inlet、4120-is uncovered、420-observation window、5-pressafiner、6-Hydraulic Elements、61-cylinder barrel、62-piston rod、7-Damping sliding rail、A end、B end、8-lowering or hoisting gear、81-base、82-lifting platform、86-Hydraulic Elements、810-the first locking hole、820-the second locking hole、812-chute、821-lockup arm、822-slide block、823-electromagnetic valve、The fixing end of 861-、862-telescopic end、8231-valve pin、39-damping spring、9-alkalizes container、90-electromagnetic valve、91-material inlet、92-alkali liquor import、93-hatch door、94-discharging opening、95-rotating shaft、951-paddle、96-alkali liquor shower nozzle、97-heater、970-cavity、9701-steam inlet、9702-condensation-water drain、9703-compressed air inlet、98-motor、99-gear-box、C-holding vessel.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
As shown in Figures 1 to 6, the automatic production line that a kind of cacao bean crushes, sorts, alkalizes, including feed mechanism 1, broken shell mechanism 2, vibrosieve 3, inhale housing apparatus 4 and alkalization container 9;Wherein broken shell mechanism 2 includes shell 21 and some broken shell rollers 22, and these broken shell rollers 22 are rack type.In order to make the tooth bar on broken shell roller 22 adapt to the broken feature of cacao bean, the gear teeth and the section of teeth groove on broken shell roller 22 are circular arc, to reduce 22 resistances of broken shell roller when broken shell mechanism 2 runs, it is ensured that the stability of machine, reliability and ruggedness.In order to make cacao bean crush fully as far as possible, and separation of hull from kernel, broken shell mechanism 2 is provided with multilamellar broken shell roller 22 layers from top to bottom, it is achieved repeatedly broken and sufficient separation of hull from kernel.In order to make broken shell uniform, in 22 layers of same broken shell roller, between two broken shell rollers 22 that left and right is adjacent, coordinate operating with teeth groove gear teeth one_to_one corresponding respectively;And teeth groove on adjacent two broken shell rollers 22 and the gear teeth are when being in occlusal position, being provided with gap between teeth groove and the gear teeth, this gap is broken shell gap 20.In order to make shelling further abundant, the broken shell gap 20 of 22 layers of adjacent broken shell roller is upper strata more than lower floor, makes 22 layers of lower floor's broken shell roller can the granule that fail to shell due to the too small upper strata of granule be shelled again.As preferably, the quantity of upper for 22 layers of every layer of broken shell roller broken shell roller 22 is set to four by us, selects motor as the power supplying apparatus of broken shell roller 22 simultaneously, and the rotating speed of broken shell roller 22 is consistent.Additionally inhale housing apparatus 4 include some air inlet assemblies 41 and connect the bellows 42 of air inlet assembly 41.Air inlet assembly 41 in this case includes the air channel 411 connecting bellows and the air inlet 412 being flexibly connected with air channel 411;In order to make air inlet 412 can stretch fine setting, this air inlet 412 is sheathed on the outer wall in air channel 411, realizes the flexible fine adjustment function of air inlet 412 to realize electrified operation, and air inlet 412 realizes flexible with air channel 411 by Hydraulic Elements 6 transmission.Common Hydraulic Elements 6 include cylinder barrel 61 and piston rod 62, and wherein the cylinder barrel 61 on Hydraulic Elements 6 is fixedly installed on air channel 411, and piston rod 62 is then connected with air inlet 412, thus realizing telescopic fine-tuning function.In order to increase the reliability and stability of Telescopic, connected by Damping sliding rail 7 between air inlet 412 and air channel 411;Simultaneously in order to improve screening efficiency, it is ensured that screening quality, as preferably, the quantity set of air inlet assembly 41 is five by we, and all air inlet assemblies 41 are evenly distributed, and the distance between each air inlet assembly 41 with compass screen surface 31 in vibrosieve 3 is identical.Suction housing apparatus 4 in this case includes preferred five air inlet assemblies 41, and connects the bellows 42 of air inlet assembly 41.Simultaneously bellows 42 are connected to five Fans 43 and five go out faucal 44.In order to make suction shell respond well, the negative pressure making air inlet assembly 41 is suitable, simultaneously in order to increase the stability of equipment, we are set to the suction shell group 40 of five groups of independences by inhaling housing apparatus 4, each suction shell group 40 includes an air inlet assembly 41 and bellows 42 and a blower fan 43, also includes one and independent goes out faucal 44.The suction shell group being independently arranged improves work efficiency, adds the stability of equipment, brings facility to follow-up maintenance.In order to better collect cacao bean hull, save storage area, inhale on housing apparatus 4 all go out faucal 44 be all connected with the charging aperture of a pressafiner 5, make collected housing compresses collect.For the ease of maintenance, safeguard and observe, bellows 42 are equipped with observation window 420.For convenient screening, we prefer that vibrosieve 3 is slide type, this vibrosieve 3 includes sieve groove 30, and wherein sieve groove 30 includes compass screen surface 31 and sieve wall 32.Seethe and the holdup time at compass screen surface 31 to increase cacao bean, make housing be sucked away more fully, compass screen surface 31 is provided with some projections 311 of slowing down.For the ease of observing, sieve wall 32 is provided with the observation port of some transparent mediums.The transparent medium installed on sieve wall 32 is preferably lucite.Independently inhale the setting of shell group due to multiple tracks, it is ensured that the negative pressure of air-flow, and the facility of operation and maintenance, make equipment reliable;In sieve groove 30, gradient deceleration protruding 311 is arranged simultaneously, makes the cocoa kernel after broken shell and shell seethe fully, it is ensured that shell is fully sucked away, and improves screening rate, reduces loss.The vibrosieve 3 matched with suction housing apparatus 4 is with respect to the horizontal plane for being obliquely installed, so the two ends of vibrosieve 3 are with respect to the horizontal plane that higher end is low, wherein the high point of vibrosieve 3 is A end, and the low spot of vibrosieve 3 is B end.Vibrosieve 3 A end be connected with lowering or hoisting gear 8, this lowering or hoisting gear 8 includes hydraulic means, base 81 and lifting platform 82;This hydraulic means includes fixing end 861 and telescopic end 862, and hydraulic means is arranged between base 81 and lifting platform 82.Wherein fixing end 861 is fixedly installed on base 81, and telescopic end 862 is connected with lifting platform 82.In order to make lowering or hoisting gear 8 reliable and stable, it is strengthened further by we by slide block 822 and chute 812;Being provided with lockup arm 821 on lifting platform 82 for this, this lockup arm 821 is provided with slide block 822, and base 81 is provided with the chute 812 adapted with slide block 822 simultaneously, and this slide block 822 is arranged in chute 812.In order to maintenance can be consolidated at the height needed, we are provided with locking system on lowering or hoisting gear 8, we by setting up the second locking hole 820 on lockup arm 821, arranging some first locking holes 810 on base 81, these first locking holes 810 are evenly distributed according to the direction of motion and the range of movement of lockup arm 821;And in the range of movement of lockup arm 821, no matter the second locking hole 820 slides into any corresponding position, and neighbouring all have corresponding first locking hole 810 can corresponding can be communicated by fine setting.On lockup arm 821, it is additionally provided with electromagnetic valve 823 simultaneously, this electromagnetic valve 823 includes the flexible valve pin 8231 of magnetic force moving, this valve pin 8231 shrinks when electromagnetic valve 823 starts and completely and be contained in the second locking hole 820, when electromagnetic valve 823 cuts out, this valve pin 8231 stretches out and can run through the second locking hole 820 and enters in the first locking hole 810, by the locking position of lockup arm 821 and base 81.In order to improve stability and the service life of lowering or hoisting gear 8, between vibrosieve 3 and lifting platform 82, it is additionally provided with damping spring 39.This set streamline also includes alkalization container 9, is provided with material inlet 91, alkali liquor import 92 and a hatch door 93 with form at the top of alkalization container 9;The bottom of alkalization container 9 is provided with discharging opening 94 simultaneously.In also rotating shaft 95, inside of alkalization container 9, this rotating shaft 95 is provided with paddle 951, for stirring the material in container.Being additionally provided with some alkali liquor shower nozzles 96 in alkalization container 9, these alkali liquor shower nozzles 96 are all connected with alkali liquor import 92.Additionally being additionally provided with heater 97 in the outside of alkalization container 9, this heater 97 is coated on the outer wall of alkalization container 9, and the container part wherein containing material in alkalization container 9 is coated with by heater 97 completely.In order to make heating and heat-insulating device easy to use, with low cost, this preferred steam heat protocol of heater 97, it is a steam heater 97, uses steam injection in heater 97 so that it is reactor is heated by the mode of logical heat transfer;And heater 97 includes at least one cavity 970 that can hold steam.In order to make the water being condensed into liquid be easily drained, it is provided with steam inlet on the top of cavity 970, is provided with condensation-water drain 9702 in the bottom of cavity 970;So be provided with and help condensed water and automatically downwards discharged by the effect of self gravitation, simultaneously steam inlet be arranged at cavity 970 on can prevent condensed water from entering steam channel.For the needs of such cleaning chamber 970, cavity 20 is additionally provided with compressed air inlet 203, and compressed air inlet 203 is arranged at the bottom of cavity 20.In order to detect and accurately control steam temperature and pressure in cavity 20.It addition, in order to make device reliable, agitating device is set to motor 98 and drives by us, the rotating shaft 95 in alkalization container 9 by alkalize outside container 9 motor 98 drive;Wherein it is in transmission connection by gear-box 99 between motor 98 and rotating shaft 95.In order to enable material to spray alkali liquor fully, and improve service life and the ease for maintenance of alkali liquor shower nozzle 96, alkali liquor shower nozzle 96 is arranged at the top in alkalization container 9.In order to ensure the work efficiency of equipment, it is preferred that, alkali liquor shower nozzle 96 is uniformly distributed in the top in alkalization container 9, and quantity is no less than four.Last in order to ensure stirring efficiency and manufacturing cost, it is spiral type paddle by paddle 951.The cacao bean alkalization container 9 of this structure, it is possible to accurately control the addition of the pressure of internal tank, temperature and charging discharging and alkali liquor easily, stirring fully, is safeguarded simple;Adopting the mode of steam outside cladding heat conduction so that it is with low cost, temperature control is accurate, makes inside be heated evenly, and the cladding steam heater 97 outside simultaneously has good insulation effect concurrently;The design of bottom discharge top air inlet makes its serviceability reliable and stable.It is easy to use, dependable performance, and with low cost.This set streamline makes the alkalization processing of cacao bean realize rushing the fruit streamline sterile working to finished product, and vibrosieve 3 one end on streamline be arranged below can arbitrarily regulate height lowering or hoisting gear 8, achieve the adjustable control to the article flow velocity that sieves in vibrosieve 3, reciprocating sieve is made to be adapted to the screening of various article, expand the scope of application of equipment, can effectively improve production efficiency, reduce the input of equipment.Have employed telescopic fine-tuning suction housing apparatus simultaneously, air inlet assembly can arbitrarily be adjusted to the distance of vibrosieve, make air inlet reach suitable distance to vibrosieve, make suction shell respond well, become complete set and efficiently adapt to multiple flow velocity the sieve core of thing, shell segregation apparatus.This equipment component can meet the demand processing other variety classes fruits, improves the suitability and the utilization rate of equipment, reduces production cost, it is ensured that product quality.

Claims (10)

1. the automatic production line that cacao bean is broken, sorts, alkalize, including broken shell mechanism (2), vibrosieve (3), inhales housing apparatus (4) and alkalization container (9);Wherein broken shell mechanism (2) includes shell (21) and some broken shell rollers (22);Described broken shell roller (22) is rack type;And described broken shell mechanism (22) is provided with multilamellar broken shell layer from top to bottom;Described suction housing apparatus (4) includes some air inlet assemblies (41) and connects the bellows (42) of air inlet assembly (41);It is characterized in that: described air inlet assembly (41) includes the air channel (411) connecting bellows (42) and the air inlet (412) being flexibly connected with air channel (411);Described air inlet (412) is socketed on the outer wall of air channel (411), and is also associated with Hydraulic Elements (6) on air inlet (412) and air channel (411);Described Hydraulic Elements (6) include cylinder barrel (61) and piston rod (62), cylinder barrel (61) on wherein said Hydraulic Elements (6) is fixedly installed on air channel (411), and piston rod (62) is then connected with air inlet (412);Described vibrosieve (3) is with respect to the horizontal plane for being obliquely installed, so the two ends of vibrosieve (3) are with respect to the horizontal plane that higher end is low, wherein the high point of vibrosieve (3) is A end, and the low spot of vibrosieve (3) is B end;The A end of described vibrosieve (3) be connected with lowering or hoisting gear (8), described lowering or hoisting gear (8) includes hydraulic means (86), base (81) and lifting platform (82);Described hydraulic means (86) includes fixing end (861) and telescopic end (862), and hydraulic means (86) is arranged between base (81) and lifting platform (82), wherein said fixing end (861) is fixedly installed on base (81), and described telescopic end (862) is connected with lifting platform (82);Additionally this streamline also includes alkalization container (9), and the top of described alkalization container (9) is provided with material inlet (91), alkali liquor import (92) and a hatch door (93) with form;The bottom of described alkalization container (9) is provided with discharging opening (94);The inside also rotating shaft (95) of described alkalization container (9), described rotating shaft (95) is provided with paddle (951);Being additionally provided with some alkali liquor shower nozzles (96) in described alkalization container (9), described alkali liquor shower nozzle (96) is all connected with alkali liquor import (92);The outside of described alkalization container (9) is additionally provided with heater (97);Described heater (97) is coated on the outer wall of alkalization container (9), and the container part containing material in the container (9) that wherein alkalizes is coated with by heater (97) completely;Described heater (97) is steam heater, and described heater (97) includes at least one cavity that can hold steam (970);Described cavity (970) is provided with the steam inlet (9701) on top and the condensation-water drain (9702) of bottom;The bottom of described cavity (970) is additionally provided with compressed air inlet (9703);Described rotating shaft (95) is driven by motor (98);It is in transmission connection by gear-box (99) between motor (98) and rotating shaft (95).
2. the automatic production line that a kind of cacao bean according to claim 1 is broken, sorts, alkalize, it is characterized in that: be additionally provided with a holding vessel (C) between described vibrosieve (3) and alkalization container (9), described holding vessel (C) is connected with vibrosieve (3) and alkalization container (9) respectively through conveyance conduit;And also open and close electromagnetic valve (90) between described alkalization container (9) and the conveyance conduit of holding vessel (C), it is arranged on material inlet (91), is used for controlling the opening and closing of material inlet (91).
3. the automatic production line that a kind of cacao bean according to claim 2 is broken, sorts, alkalize, it is characterized in that: described lifting platform (82) is provided with lockup arm (821), described lockup arm (821) is provided with slide block (822), described base (81) is provided with the chute (812) adapted with slide block (822), and described slide block (822) is arranged in chute (812).
4. the automatic production line that a kind of cacao bean according to claim 3 is broken, sorts, alkalize, it is characterised in that: connected by Damping sliding rail (7) between described air inlet (412) and air channel (411);Described some air inlet assemblies (41) are evenly distributed, and the distance between each air inlet assembly (41) with vibrosieve (3) is identical;Described some air inlet assemblies (41) are evenly distributed, and the distance between each air inlet assembly (41) with vibrosieve (3) is identical.
5. the automatic production line that a kind of cacao bean according to claim 4 is broken, sorts, alkalize, it is characterized in that: described suction housing apparatus (4) includes some independent suction shell groups, each suction shell group includes an air inlet assembly (41) and a bellows (42) and a blower fan (43), also includes one and independent goes out faucal (44).
6. the automatic production line that a kind of cacao bean according to claim 5 is broken, sorts, alkalize, it is characterized in that: described lockup arm (821) is provided with the second locking hole (820), being provided with some first locking holes (810) on described base (81), described some first locking holes (810) are evenly distributed according to the direction of motion and the range of movement of lockup arm (821);In the range of movement of described lockup arm (821), described the second locking hole (820) slides into all has corresponding first locking hole (810) can corresponding to be communicated by fine setting near arbitrary relevant position;Described lockup arm (821) is provided with electromagnetic valve (823), described electromagnetic valve (823) includes the flexible valve pin (8231) of magnetic force moving, described valve pin (8231) shrinks when electromagnetic valve starts and is completely accommodated in the second locking hole (820), when closed electromagnetic valve, described valve pin (8231) stretches out and can run through the second locking hole (820) and enters in the first locking hole (810).
7. the automatic production line that a kind of cacao bean according to claim 6 is broken, sorts, alkalize, it is characterised in that: it is additionally provided with damping spring (39) between described vibrosieve (3) and lifting platform (82).
8. the automatic production line that a kind of cacao bean according to claim 1 or 7 is broken, sorts, alkalize, it is characterized in that: described vibrosieve (3) includes sieve groove (30), described sieve groove (30) includes compass screen surface (31) and sieve wall (32);Described compass screen surface (31) is provided with some slow down protruding (311).
9. the automatic production line that a kind of cacao bean according to claim 8 is broken, sorts, alkalize, it is characterised in that: the described gear teeth on broken shell roller (22) and the section of teeth groove are circular arc;And the multilamellar broken shell layer arranged from top to bottom in described broken shell mechanism (2) is the broken shell layer of rolls that broken shell roller (22) forms;In same broken shell layer of rolls, between two broken shell rollers (22) that left and right is adjacent, match operating with teeth groove gear teeth one_to_one corresponding respectively;And when teeth groove on adjacent two broken shell rollers (22) and gear teeth occlusion, between teeth groove and the gear teeth, it being provided with gap, this gap is broken shell gap (20);The broken shell gap (20) of adjacent broken shell layer of rolls is upper strata more than lower floor.
10. the automatic production line that a kind of cacao bean stated according to claim 9 crushes, sorts, alkalizes, it is characterised in that: described alkali liquor shower nozzle (96) is arranged at the top in alkalization container (9).
Described alkali liquor shower nozzle (96) is uniformly distributed in the top in alkalization container (9), and quantity is no less than four;Simultaneously described paddle (951) is spiral type paddle.
CN201610321300.9A 2016-05-16 2016-05-16 Cocoa bean smashing, sorting and alkalizing automatic assembly line Pending CN105795070A (en)

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