CN105785962A - Workshop material delivery control and manage platform based on UWB - Google Patents
Workshop material delivery control and manage platform based on UWB Download PDFInfo
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
- G05B19/4186—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication by protocol, e.g. MAP, TOP
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/33—Director till display
- G05B2219/33139—Design of industrial communication system with expert system
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
A workshop material delivery control and manage platform based on UWB is provided, comprising an intelligent background control module and an automated management module. The platform is characterized in that: the intelligent background control module comprises a core route (1), a communication service (2), and real-time positioning (3); the core route (1) provides a packaged cross-module calling interface, completes data routing between data source and target groups and simplifies data cross transferring complexity; the communication service (2) is used for packaging communication protocols and data exchanging functions, realizing bidirectional communication between the platform and trolleys, sending platform control data and trolley operation status monitoring data to the core route (1), and sending the data to a database service module (5) and a client side service module (6) through the forwarding of the core route(1). By means of the platform, ideal data support is provided for workshop logistics delivery trolleys so that delivery efficiency can be increased.
Description
Technical field
The present invention relates to a kind of logistics distribution technology, especially a kind of workshop dolly logistics distribution technology simultaneously providing man-machine interaction to support mobile equipment and pc client, specifically a kind of high encapsulation, autonomy-oriented, being capable of shop material dispensing Based Intelligent Control, the shop material based on UWB of automated management data and facing multiple users colony difference in functionality demand is provided and delivered and is controlled and management platform.
Background technology
At present, computer digit technology and network technology are used widely in manufacture process.Software platform, the data transmission of real time high-speed and the powerful computing capability being prone to write be control, the automatization of management, intellectuality provide powerful technology and hardware guarantee.On this basis by integrated, the encapsulation to relevant close coupling function, set up parametric controller and can promote exploration and practicality further.
In order to show plant layout more really, show real time execution situation, it usually needs use large-scale 3D engine such as such as Unity3D, Unigine etc. to support with rendered picture.This type of engine has powerful 3D animation capabilities, but introduction is not easily, generally requires the substantial amounts of manpower of input；Meanwhile, knowledge and the corresponding human resources with management needs specialty that control of material allocation puts into.
Parametric controller and intelligent carriage are one group of close coupling pairings: dolly needs to rely on parametric controller and completes a series of motion, submits to running status to monitor in real time simultaneously；Parametric controller it should be understood that various physics in trolley travelling process, software feature, its status data of extraction promptly and accurately, issues control command, it is achieved the height between soft and hardware coordinates.Relate to the exploitation debugging of Embedded hardware platform, control protocol is write relatively cumbersome, is also required to the support of relevant knowledge simultaneously.
ERP System (ERP), manufacturing execution system (MES), product data management (PDM) system and CAP procedures system (CAPP) are more and more applied in manufacturing shop.In use, they need initial data, and platform can pass through third party's interface, are sent to corresponding access system by gathering data
UWB location is as a solution of indoor wireless location, can be applicable to multiple localizing environment, tracing and monitoring personnel and equipment, there is low cost, anti-multipath jamming, advantage that penetration capacity is strong, so can apply to the locating and tracking of static or mobile object and people, it is provided that exactly accurate positioning precision.Abroad, this system is widely applied in multiple industries.At the Sellafield nuclear power station of Britain, use the radiancy gauge of active label (Ubtags) conjunction measuring radiant intensity, it is possible to real-time transmits personnel positions and radiant intensity to system background, greatly facilitates manager's monitoring to Field Force's safety.BMW production line uses operation and the current process of this system real-time perception workman, monitors whole operating process simultaneously, greatly reduce the loss that human operational error brings.
In view of this, in shop material delivery process, set up one and control with management platform to improve dispensing efficiency, reduce error rate most important.
Summary of the invention
It is an object of the invention to there is no software or the platform of correspondence for existing workshop distribution route, a kind of integrated intelligent dolly Communication Control of invention, real-time positioning, data storage, user operation management, it is easy to exploitation and the integrated shop material based on UWB are provided and delivered and controlled and management platform.
The technical scheme is that
A kind of shop material based on UWB is provided and delivered and is controlled and management platform, and it includes intelligence background administration module and automated management module, it is characterised in that: described intelligent background administration module includes core route 1, Communications service 2, real-time positioning 3；The cross-module calling interface of core route 1 offer encapsulation, completes the data route between data source and target group, simplifies data cross and transmit complexity；Communications service 2 encapsulates communications protocol and data exchanging function, realize platform and dolly two-way communication, and platform courses data and trolley travelling Condition Monitoring Data are sent to core route 1, forwarded by it and send data to database service module 5 and client service module 6；Location data are sent to core route 1 by real-time positioning 3 engine, are forwarded by it and are sent by positional information to Communications service module 2, database service module 5 and client service module 6；Described automated management module includes web service 4, database service 5 and client service 6；Web service 4 realizes the man-machine interaction at the interface of PC end, mobile terminal, it is provided that data analysis, chart generate to be supported；Database service 5 provides location data, dolly to control the preservation of data and trolley travelling Condition Monitoring Data, and web service 4 provides data process support；Client service 6 realizes the user under pc client and accesses, it is provided that global state shows in real time, provide and deliver control and platform management.
Described core route 1 one aspects are for establishing clear and definite responsibility boundary by each functional unit, it is provided that cross-module one to one or the calling interface of one-to-many, it is prevented that certain module is cross-module direct use other module resource one or more in use；On the other hand by the requirement analysis received, decomposition, it is committed to corresponding module and performs, and summarized results is back to request object；Owing to existing the need of the difference waiting request results, it is therefore desirable to according to circumstances use multithreading；Set up data subscription mechanism, the data that data source modules will be produced or capture, it is distributed to subscribing module according to subscription situation.
Described Communications service 2 is piled and administrative unit for setting up the buffer memory based on IP node, the data received carries out heap preservation, contents extraction, junk information rejecting and data check, and provides message to generate and internal memory maintenance function；Set up universal data transmitter and receive detector response, message heap is set up according to node to submitting the message string sent to, attainability inspection is carried out to sending data, owing under many trolley modes, concurrency is poor, customization affairs executor carries out the high speed under high concurrency, the transmission of a large amount of type data and verification.
Described real-time positioning 3 is with Ubisnese system hardware for underlying platform, use hard-wired Ubisense read write line, for receiving the UWB signal that location label is launched, and upload this UWB signal to engine of positioning, calculated the coordinate of label by AOA and TDOA algorithm, and the elements of a fix parsed are committed to core route.
Described web service 4 is used for providing the front-end interface of high flexibility, including: text importing, chart show；Access platform includes: IOS, Android and Windows, and by the high compatibility feature of the instant generation of webpage, the content under self adaptation different resolution shows；The inquiry of historical data, data analysis, user's management, location tracking Object Management group, distribution trolley management function can be provided.
Described database service 5 is used for setting up lightweight local cache server, and the real time data submitted to for real-time positioning 3 engine carries out strong data screening, and timing preserves to SQLServer；Preserve platform operations record and trolley travelling Condition Monitoring Data；Perform T-SQL order to perform, provide data support to web service 4.
Described client service 6 is provided that the various dimensions interface accessing user, PC end normal operations user and PC end administrator towards mobile terminal；Mobile terminal customer flexibility is big, by providing the high flexibility screen resolution based on webpage 5 adaptive it, exempts APP exploitation, provides one-touch access authentication simultaneously, be easily connected into and control neighbouring distribution trolley；PC end subscriber distinguishes job specification, domestic consumer has general operating right, only meeting basic work requirements, administrator provides all operations authority, supports the inquiry of historical data, data analysis, user's management, location tracking Object Management group, distribution trolley management function.
Beneficial effects of the present invention:
The present invention merges intelligent carriage Control on Communication, Ubisense real-time positioning, SQLServer high-performance data are stored in computing, client and web page access support, it is provided that a complete material allocation controls and management platform.Platform and intelligent carriage set up communications protocol, and autonomous tracking, checking data transmit processes result simultaneously, provide with OO form and facilitate succinct access interface.Core route provides the common interface accessing all modules, it may be achieved synchronize between multimode, parallel task performs, and provides third party's interface for enterprise-level application, it is achieved data sharing simultaneously.
1) present invention proposes a kind of control for material allocation and management system, realizes the developable dispensing control supporting C/S, B/S framework based on Socket real-time Communication for Power and management platform by Ubisense alignment system, SQLServer server, web service.
2) software and hardware of parametric controller and dolly is carried out integrated and encapsulation by the present invention, it is achieved provide, to the user using platform, the calling interface that should be readily appreciated that, operate, and reduces into gate threshold, promotes exploitability.
3) present invention adopts core to route, and display is separated with control and management, only provides the animation driving element of necessity in display process by platform to display module, it is possible to reduce development amount, reduces professional technique requirement, shortens the construction cycle.
4) the present invention is directed to the difference in functionality demand of different user, it is provided that different access modes.Platform overall operation situation can be checked at any time by hand industrial billboard, and realize a key and be connected into neighbouring intelligent carriage, direct Non-follow control；By domestic consumer's pc client, it may be achieved the real-time workshop operation state based on 3D engine shows, assigns dispensing task；By administrator PC client, the functions such as user authority management, the inquiry of historical data, data analysis, user's management, location tracking Object Management group, distribution trolley management can be realized further.
Accompanying drawing explanation
Fig. 1 is the system overall framework figure of the present invention.
Fig. 2 is the systems function diagram of the present invention.
Wherein:
Fig. 2-1 is core routing function figure.
Fig. 2-2 is communication service functional diagram.
Fig. 2-3 is client service functional diagram.
Fig. 2-4 is database service functional diagram.
Fig. 2-5 is web service functional diagram.
Fig. 2-6 is real-time navigation capability figure.
Fig. 3 is intelligent carriage kernel program flow chart.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further illustrated.
As Figure 1-3.
A kind of shop material based on UWB is provided and delivered and is controlled and management platform, and general frame is as it is shown in figure 1, systems function diagram is as in figure 2 it is shown, it includes:
Intelligence Background control, it includes core route 1, Communications service 2, real-time positioning 3.The cross-module calling interface of core route 1 offer encapsulation, completes the data route between data source and target group, simplifies data cross and transmit complexity；Communications service 2 encapsulates communications protocol and data exchanging function, realize platform and dolly two-way communication, and platform courses data and trolley travelling Condition Monitoring Data are sent to core route 1, forwarded by it and send data to database service module 5 and client service module 6；Location data are sent to core route 1 by real-time positioning 3 engine, are forwarded by it and are sent by positional information to Communications service module 2, database service module 5 and client service module 6；
Automated management includes web service 4, database service 5, client service 6.Web service 4 realizes the man-machine interaction at the interface of PC end, mobile terminal, it is provided that data analysis, chart generate to be supported；Database service 5 provides location data, dolly to control the preservation of data, trolley travelling Condition Monitoring Data, and web service 4 provides data process support；Client service 6 realizes the user under pc client and accesses, it is provided that global state shows in real time, provide and deliver control and platform management.
Details are as follows:
Fig. 1 is the system framework figure of the present invention shop material dispensing based on UWB and parametric controller, and it includes core route, Communications service, real-time positioning, web service, database service and client service.
6 part compositions are had with reference to accompanying drawing 2, Fig. 2, corresponding with core route 1, Communications service 2, real-time positioning 3, web service 4, database service 5 and client service 6 respectively.
Fig. 2-1 route for core, mainly has modulation assignments and data to modulate two parts and constitutes, processes task requests respectively and data distribute, and wherein modulation assignments includes Task-decomposing, task distribution and cross-module execution；Data modulation includes: data subscription, data are submitted to and data distribution, also has module to control to monitor in order to other module to carry out relevant control, monitoring platform running status with platform simultaneously.The request that Task-decomposing is meant to submit to needs the execution result of multimode, so that request itself is carried out Task-decomposing, then by the task distribution after decomposition to respective modules, and etc. the result of return to be obtained, in fact it could happen that situation request certain module of needs of also including decomposing repeatedly perform the task after decomposition.Data subscription concept is similar to newspaper and subscribes to, and the content that oneself is interested is informed that core route by module, considers from data source side, and it needs the data by the acquisition of oneself to be committed to route, and data can be distributed by route according to self built-in subscription table；As long as data acquisition side then extracts data when data are sent to.In actually used, data transmission or ratio are more frequently.
Fig. 2-2 is Communications service, is mainly made up of buffer memory heap, data transmitter, reception detector response and Data Conversion Protocol, it is provided that the communication of distribution trolley and platform, connected mode is Wi-Fi, based on the Socket communication pattern of Transmission Control Protocol.Wherein buffer memory heap is rejected assembly, data extraction component, connectivity detector module and internal memory safeguarded that assembly is constituted by message formation component, information authentication assembly, junk information；With packet for elementary cell, additional identification code correspondence supplemental characteristic simultaneously.Data transmitter performs based on affairs transmitter, by using the clock of 10ms, thread pool and separate threads to carry out time delay attainability detection to sending data；In order to promote sensitivity, reduce response time, the nested reception nearly passage of feedback indicator, bound object and packet, set up the mapping relations between them.Affairs executor is 10ms from idle to the maximum startup time that works.
Fig. 2-3 is real-time positioning, is mainly processed formed by engine management, buffer memory heap and data.Configured by engine control assembly initialization, start hardware, then the data received are sent to buffer memory heap by Data Conversion Protocol；Adaptive-filtering, in conjunction with medium filtering and bottom filtering algorithm, carries out specific aim filtering according to tracing object type and realizes position from correcting, and further for data regularization processed.
Fig. 2-4 is web service, is mainly generated by script and interface generates two parts and forms.For the request submitted to, script component carries out SQLServer script generation, and submits execution to by core route；For the display resolution of distinct device, carry out visualized graphs and show alternately.
Fig. 2-5 is database service, is mainly made up of home server and the webserver.Wherein home server is SQLite lightweight service device, mainly local data is carried out short time buffer memory, is simultaneous for location data and carries out strong position screening to generate historical data, generates daily record for platform operations, carry out performance monitoring record for running status；The webserver is SQLServer2008R2, and by Data Migration assembly, after can being processed by SQLite, data transfer to the webserver, provide command script operation, calling interface support and data maintenance function by soft and hardware simultaneously.
Fig. 2-6 is client service, is mainly made up of buffer memory storehouse and other function.Difference according to login user, login mode distinguishes customer group, and provides different privilege features；For PC end domestic consumer, it is provided that functions such as the refreshing of user tracking object's position, task submission, real-time displays；User is managed, it is provided that object positions the functions such as refreshing, user's management, data analysis in the management of way dispensing vehicle, target access, the overall situation chase after for PC；For hand-held billboard user, it is provided that functions such as letter version dispensing state shows, one-touch dispensing vehicle access authentications.
The distribution trolley that Fig. 3 is supporting with platform controls program flow diagram.Before starting dispensing, platform provides and delivers task transmission to dolly by one group.After dolly completes task groups validation of information, it is sequentially completed each dispensing task by loop control, until all tasks are all done, then waits that new dispensing task is assigned.In delivery process, currently running attitude is calculated by dolly according to task details, location data and sensing data, compares with targeted attitude and carries out track correct.
Part that the present invention does not relate to is all same as the prior art maybe can adopt prior art to be realized.
Claims (7)
1. the shop material based on UWB is provided and delivered and is controlled and management platform, it includes intelligence background administration module and automated management module, it is characterized in that: described intelligent background administration module includes core route (1), Communications service (2), real-time positioning (3)；Core route (1) provides the cross-module calling interface of encapsulation, completes the data route between data source and target group, simplifies data cross and transmit complexity；Communications service (2) encapsulation communications protocol and data exchanging function, realize platform and dolly two-way communication, and platform courses data and trolley travelling Condition Monitoring Data are sent to core route (1), forwarded by it and send data to database service module (5) and client service module (6)；Location data are sent to core route (1) by real-time positioning (3) engine, are forwarded by it and are sent by positional information to Communications service module (2), database service module (5) and client service module (6)；Described automated management module includes web service (4), database service (5) and client service (6)；Web service (4) realizes the man-machine interaction at the interface of PC end, mobile terminal, it is provided that data analysis, chart generate to be supported；Database service (5) provides location data, dolly to control the preservation of data and trolley travelling Condition Monitoring Data, and web service (4) provides data process support；Client service (6) realizes the user under pc client and accesses, it is provided that global state shows in real time, provide and deliver control and platform management.
2. the shop material based on UWB according to claim 1 is provided and delivered and is controlled and management platform, it is characterized in that described core route (1) is on the one hand for establishing clear and definite responsibility boundary by each functional unit, there is provided cross-module one to one or the calling interface of one-to-many, it is prevented that certain module is cross-module direct use other module resource one or more in use；On the other hand by the requirement analysis received, decomposition, it is committed to corresponding module and performs, and summarized results is back to request object；Owing to existing the need of the difference waiting request results, it is therefore desirable to according to circumstances use multithreading；Set up data subscription mechanism, the data that data source modules will be produced or capture, it is distributed to subscribing module according to subscription situation.
3. the shop material based on UWB according to claim 1 is provided and delivered and is controlled and management platform, it is characterized in that described Communications service (2) is piled and administrative unit for setting up the buffer memory based on IP node, the data received are carried out heap preservation, contents extraction, junk information rejecting and data check, and provides message to generate and internal memory maintenance function；Set up universal data transmitter and receive detector response, message heap is set up according to node to submitting the message string sent to, attainability inspection is carried out to sending data, owing under many trolley modes, concurrency is poor, customization affairs executor carries out the high speed under high concurrency, the transmission of a large amount of type data and verification.
4. the shop material based on UWB according to claim 1 is provided and delivered and is controlled and management platform, it is characterized in that described real-time positioning (3) is with Ubisnese system hardware for underlying platform, use hard-wired Ubisense read write line, for receiving the UWB signal that location label is launched, and upload this UWB signal to engine of positioning, calculated the coordinate of label by AOA and TDOA algorithm, and the elements of a fix parsed are committed to core route.
5. the shop material based on UWB according to claim 1 is provided and delivered and is controlled and management platform, it is characterized in that described web service (4) is for providing the front-end interface of high flexibility, including: text importing, chart show；Access platform includes: IOS, Android and Windows, and by the high compatibility feature of the instant generation of webpage, the content under self adaptation different resolution shows；The inquiry of historical data, data analysis, user's management, location tracking Object Management group, distribution trolley management function can be provided.
6. the shop material based on UWB according to claim 1 is provided and delivered and is controlled and management platform, it is characterized in that described database service (5) is used for setting up lightweight local cache server, the real time data submitted to for real-time positioning (3) engine carries out strong data screening, and timing preserves to SQLServer；Preserve platform operations record and trolley travelling Condition Monitoring Data；Perform T-SQL order to perform, provide data support to web service (4).
7. the shop material based on UWB according to claim 1 is provided and delivered and is controlled and management platform, it is characterized in that described client service (6) is provided that the various dimensions interface accessing user, PC end normal operations user and PC end administrator towards mobile terminal；Mobile terminal customer flexibility is big, by providing the high flexibility screen resolution based on webpage (5) adaptive it, exempts APP exploitation, provides one-touch access authentication simultaneously, be easily connected into and control neighbouring distribution trolley；PC end subscriber distinguishes job specification, domestic consumer has general operating right, only meeting basic work requirements, administrator provides all operations authority, supports the inquiry of historical data, data analysis, user's management, location tracking Object Management group, distribution trolley management function.
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Cited By (5)
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| CN106940713A (en) * | 2017-03-06 | 2017-07-11 | 南京航空航天大学 | Large-scale intermittent manufacture workshop holographic map and implementation method based on RFID and UWB |
| CN107276706A (en) * | 2017-06-15 | 2017-10-20 | 电子科技大学 | A kind of directive property source of sound broadcast system based on UWB |
| CN109597604A (en) * | 2018-10-22 | 2019-04-09 | 国网新疆电力有限公司电力科学研究院 | APP Modular development method, device and equipment based on iOS platform |
| CN109685311A (en) * | 2018-11-19 | 2019-04-26 | 东莞理工学院 | A kind of intelligent distribution and management system of large size manufacturing shop |
| CN112799359A (en) * | 2020-12-30 | 2021-05-14 | 浙江德源智能科技股份有限公司 | Flexible production line material distribution decision method and device based on MES system |
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