CN105774146B - Disposable hair-washing hat liner and preparation method thereof - Google Patents

Disposable hair-washing hat liner and preparation method thereof Download PDF

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Publication number
CN105774146B
CN105774146B CN201610145826.6A CN201610145826A CN105774146B CN 105774146 B CN105774146 B CN 105774146B CN 201610145826 A CN201610145826 A CN 201610145826A CN 105774146 B CN105774146 B CN 105774146B
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polypropylene
flow
hair
filamente fiber
washing hat
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CN105774146A (en
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薛韬
方瑞峰
钱程
杨丽萍
温佩邑
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Jiaxing University
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Jiaxing University
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/028—Net structure, e.g. spaced apart filaments bonded at the crossing points
    • A—HUMAN NECESSITIES
    • A45—HAND OR TRAVELLING ARTICLES
    • A45D—HAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
    • A45D19/00—Devices for washing the hair or the scalp; Similar devices for colouring the hair
    • A45D19/14—Closed washing devices, e.g. washing caps
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00—Cosmetics or similar toiletry preparations
    • A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/30—Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
    • A61K8/33—Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing oxygen
    • A61K8/34—Alcohols
    • A61K8/345—Alcohols containing more than one hydroxy group
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00—Cosmetics or similar toiletry preparations
    • A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/30—Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
    • A61K8/67—Vitamins
    • A61K8/673—Vitamin B group
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00—Cosmetics or similar toiletry preparations
    • A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/72—Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds
    • A61K8/84—Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds obtained by reactions otherwise than those involving only carbon-carbon unsaturated bonds
    • A61K8/89—Polysiloxanes
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00—Cosmetics or similar toiletry preparations
    • A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/92—Oils, fats or waxes; Derivatives thereof, e.g. hydrogenation products thereof
    • A61K8/922—Oils, fats or waxes; Derivatives thereof, e.g. hydrogenation products thereof of vegetable origin
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00—Cosmetics or similar toiletry preparations
    • A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/92—Oils, fats or waxes; Derivatives thereof, e.g. hydrogenation products thereof
    • A61K8/925—Oils, fats or waxes; Derivatives thereof, e.g. hydrogenation products thereof of animal origin
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00—Cosmetics or similar toiletry preparations
    • A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/96—Cosmetics or similar toiletry preparations characterised by the composition containing materials, or derivatives thereof of undetermined constitution
    • A61K8/97—Cosmetics or similar toiletry preparations characterised by the composition containing materials, or derivatives thereof of undetermined constitution from algae, fungi, lichens or plants; from derivatives thereof
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61Q—SPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q5/00—Preparations for care of the hair
    • A61Q5/02—Preparations for cleaning the hair
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61Q—SPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q5/00—Preparations for care of the hair
    • A61Q5/12—Preparations containing hair conditioners
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00—Layered products comprising a layer of paper or cardboard
    • B32B29/02—Layered products comprising a layer of paper or cardboard next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/02—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D01F6/04—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins
    • D01F6/06—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins from polypropylene
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005—Synthetic yarns or filaments
    • D04H3/007—Addition polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0253—Polyolefin fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Veterinary Medicine (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Animal Behavior & Ethology (AREA)
  • Birds (AREA)
  • Epidemiology (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Dermatology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Zoology (AREA)
  • Biotechnology (AREA)
  • Botany (AREA)
  • Microbiology (AREA)
  • Mycology (AREA)
  • Emergency Medicine (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

The invention discloses a kind of disposable hair-washing hat liners and preparation method thereof, are related to cosmetic field.The disposable hair-washing hat liner is made of shampoo and compound nonwoven cloth.The preparation method of the disposable hair-washing hat liner includes：Prepare lower floor's polypropylene filamente fiber net；It is online that Zorbcor is laid in lower floor's polypropylene filamente fiber；It prepares upper strata polypropylene filamente fiber net and is laid in three layers of fibre web of formation on Zorbcor；Carrying out composite consolidation to three layers of fibre web using pre-needling and main needle thorn becomes compound nonwoven cloth；Compound nonwoven cloth discounting is immersed in shampoo afterwards into strips, further takes out and is put into plastic bag sealing, obtain disposable hair-washing hat liner finished product.Disposable hair-washing hat liner provided by the invention and preparation method thereof, the use of middle layer, the preparation of length fibre compound nonwoven cloth, the selection of natural liquid shampoo formula are used as by Zorbcor so that disposable hair-washing hat has the characteristics that cost of material is low, liquid absorption amount is big, fluffy softness, do not fall suede, is easy to use.

Description

Disposable hair-washing hat liner and preparation method thereof
Technical field
The present invention relates to cosmetic field, more particularly to a kind of disposable hair-washing hat liner and preparation method thereof.
Background technology
Hair washing is the necessary cleaning means of the mankind, and generally use shampoo and clear water rinse to complete, however very much In the case of clear water lack or when be inconvenient to use water, hair washing is as a difficult thing, and such as desert water-deficient area, going out to travel exists Outside, patient is confined to bed or situations such as woman is confined in childbirth, therefore hair product free of cleaning has extraordinary market prospects.Although There is disposable hair-washing hat sale currently on the market, but price is somewhat expensive, the price of a disposable hair-washing hat is in 25-40 members Between, as disposable product, price of this price usually than once being washed, cutting, being blown in barber shop's haircut is also expensive, therefore Market is highly desirable to easy to use, asepsis environment-protecting and the disposable hair-washing hat for exempting to be washed with clear water of price material benefit.
Have to the related data for being related to hair-washing hat：
Patent CN201320219762.1 provides a kind of hair washing hat without water rinsing containing Chinese medicine shampoo, including cap body, cap Side, rope, wherein cap body include outer layer and internal layer, and outer layer is made of polythene material, plays the role of waterproof, internal layer is more The combination of hole non-woven fabrics and built-in Chinese medicine shampoo, perforated nonwoven fabrics have water imbibition strong, are hardly damaged, heat safe effect Fruit, but also dandruff can be effectively adsorbed, Chinese medicine shampoo has the effect of dispelling dandruff, hair care is taken care of hair, and is set in hat brim There is rope, cap body with head can closely be contacted by pull rope, cap body is made to be not easy to slide, which only mentions interior Layer is perforated nonwoven fabrics, but raw material composition for being not directed to non-woven fabrics and preparation method thereof.
Patent CN200920214044.9 discloses a kind of hair washing hat without water rinsing, including surrounding layer (1), liner layer (2) and receives Contracting component (3)；The shape of the surrounding layer (1) and liner layer (2) is spherical for class semicircle, and the liner layer (2) is arranged on described In covering (1), the contraction members (3) are arranged at the opening (4) of the surrounding layer (1), which can be The personnel to work under specific condition, which have one's hair wash, to be provided conveniently, is made of this patent describe hair-washing hat liner layer and surrounding layer, but It is not directed to the preparation method of material.
Child's hair-washing hat that patent CN201210439337.3 is provided, is pressed including what no top cap eaves and four pairs coordinated each other Button, four pairs of buttons are fixed on the both ends of no top cap eaves, are evenly provided with ray slot on the brim of a hat, and shampoo is on the brim of a hat during use The discharge of ray slot, avoid enter into the ear and eyes of child；Patent CN201210307948.2 discloses a kind of improved baby Youngster's hair-washing hat including cap body, is provided with the hole that can expose the crown among cap body, the surrounding in hole is connect with adjustable collar, Adjustable collar is equipped with multiple adjusting hidden discounts, and adjustable collar surrounding is connect with the brim of a hat, between the forepart of the brim of a hat and the rear portion of the brim of a hat It is connected by connection strap, connection strap one end is equipped with the forepart that fixed agraffe is buckled in the brim of a hat, and the connection strap other end is equipped with multiple adjustings Hasp is buckled in the rear portion of the brim of a hat, and ear slot is provided in the both sides of the brim of a hat, and the both sides of the brim of a hat are extended with extension piece, the brim of a hat at ear slot Forepart be provided with rhone, the rear portion of the brim of a hat is connected with the curtain of rain.Above-mentioned patent is without reference to preparing disposable hair washing in hair-washing hat The method of cap liner.
In conclusion it is existing in the relevant data of disposable hair-washing hat, more relating to the structure of disposable hair-washing hat, though So there is the liner for mentioning disposable hair-washing hat, but without reference to the composition material of its liner and preparation method, and prepare disposable The cost of hair-washing hat is larger.
Invention content
In view of the above-mentioned problems existing in the prior art, the present invention provides a kind of disposable hair-washing hat liner and its preparation sides Method.
It is according to embodiments of the present invention in a first aspect, providing a kind of preparation method of disposable hair-washing hat liner, the method Including：
1）Prepare lower floor's polypropylene filamente fiber net；
2）Zorbcor is unreeled, it is online to be directly laid in lower floor's polypropylene filamente fiber；
3）Upper strata polypropylene filamente fiber net is prepared, and the upper strata polypropylene filamente fiber net laying is placed on the heat seal On dust-free paper, lower floor's polypropylene filamente fiber net and the Zorbcor, the common shape of upper strata polypropylene filamente fiber net Into three layers of fibre web；
4）The three floor fibre web is sent into pinprick reinforcement area, main needle pierces flow to institute with together with using one of pre-needling flow It states three layers of fibre web and carries out composite consolidation, wherein, the pricker that the pre-needling flow and the main needle thorn flow are selected is to carry The cutting needle of double hook thorn, the tip of the cutting needle needle body is ball head, and the pricker that the pre-needling flow is selected is No. 38 Needle, tooth pitch 6.3mm, the pricker that main needle thorn flow is selected are No. 40 needles, tooth pitch 3.3mm, the forepart of the pre-needling flow Mechanism is sent to using pressure network curtain, distance is 50mm between the support web plate of pre-needling machine and stripping web plate, and the pre-needling machine is upper Thorn form, the bestock of needle plate are 3000 pieces/m, and punch frequency is 700-900 times/min, depth of needling 6-8mm, main needle Thorn machine is lower thorn form, and the bestock of needle plate is 5000 pieces/m, and punch frequency is 900-1200 times/min, depth of needling 4- 6mm, speed of production 5-8m/min, three layers of fibre web carry out cutting flow after the main needing machine is gone out and wind flow, It is 80-120g/m as grammes per square metre2Compound nonwoven cloth；
5）It gives a discount after the compound nonwoven cloth is unreeled by crimper, then cuts into specification as 45cm × 45cm- The strip compound nonwoven cloth of 55cm × 55cm, then the strip compound nonwoven cloth both ends are carried out in a manner of ultrasonic wave heat pressure adhesive It is fixed to form the form of similar elastic band, and then hair-washing hat liner is made；
6）The hair-washing hat liner is immersed in after being impregnated 1-3 minutes in shampoo, taking-up, which is put into polybag, to be sealed, and is made It is standby to obtain disposable hair-washing hat liner finished product.
As a further improvement on the present invention, the preparation flow of lower floor's polypropylene filamente fiber net is used with first The polypropylene spun bonded production line of spinneret and the second spinneret, and set between first spinneret and second spinneret There is unwinding device, prepare lower floor's polypropylene filamente fiber net and include：
Manifold is sent into after the primary material of polypropylene is squeezed out and filtered via feeding, extruder and carries out spinning, obtains poly- third Alkene filament fiber, the major parameter of spinning line are：Using six section screw extruders, heating temperature setting from an area to 6th area Surely it is respectively 180-200 DEG C, 190-205 DEG C, 200-210 DEG C, 210-220 DEG C, 220-240 DEG C, 220-240 DEG C, the spinning The temperature control of case is at 215-225 DEG C, and in 6-10MPa, the primary material of polypropylene is melt index for spining melt pressure control For 25-40g/10min, density 0.901g/cm3, fusing point is 165-170 DEG C of the primary material of polypropylene；
By the polypropylene filamente fiber obtained after wire vent using side-blown air cooling, the wind pressure control of the cross air blasting is 1.5-1.8kPa, temperature are 15-20 DEG C, and wind speed is 0.4-0.6 m/s；
The polypropylene filamente fiber after cooling is subjected to drawing-off using tubular type air-flow, work Boiler pressure control during drawing-off In 0.55-0.75m3/ min, draft speed 3000-4000m/min, drawing-off wind pressure is between 0.3-0.5MPa；
By the polypropylene filamente fiber after drawing-off after pendulum wire device sub-wire, by the air-flow into suction bellows under lace curtaining It aspirates and falls described on lace curtaining, the speed of suction airstream is 3-8m/s, and it is 1-2dtex to form monofilament linear density, and grammes per square metre is 10-25g/m2Lower floor's polypropylene filamente fiber net.
As a further improvement on the present invention, the preparation flow of the upper strata polypropylene filamente fiber net uses described poly- third Alkene product line of spinning viscose prepares upper strata polypropylene filamente fiber net and includes：
The primary material of polypropylene is subjected to spinning via the manifold is sent into after feeding, extruder and filtering, obtains poly- third Alkene filament fiber, the major parameter of spinning line are：Using six section screw extruders, the setting in one area of heating temperature to 6th area Respectively 180-200 DEG C, 190-205 DEG C, 200-210 DEG C, 210-220 DEG C, 220-240 DEG C, 220-240 DEG C, the manifold Temperature control at 215-225 DEG C, in 6-10MPa, the primary material of polypropylene is that melt index is for spining melt pressure control 25-40g/10min, density 0.901g/cm3, fusing point is 165-170 DEG C of the primary material of polypropylene；
By the polypropylene filamente fiber obtained after wire vent using side-blown air cooling, the wind pressure control of the cross air blasting is 1.5-1.8kPa, temperature are 15-20 DEG C, and wind speed is 0.4-0.6 m/s；
The polypropylene filamente fiber after cooling is subjected to drawing-off using tubular type air-flow, work Boiler pressure control during drawing-off In 0.55-0.75m3/ min, draft speed 3000-4000m/min, drawing-off wind pressure is between 0.4-0.7MPa；
By the polypropylene filamente fiber after drawing-off after pendulum wire device sub-wire, by the air-flow into suction bellows under lace curtaining It aspirates and falls on lace curtaining, the speed of suction airstream is 12-18m/s, forms monofilament linear density as 1-2dtex, grammes per square metre is 10-25g/m2Upper strata polypropylene filamente fiber net.
As a further improvement on the present invention, the component of the shampoo includes：
Surfactant：Alkyl glycosides 1-3%, cocoanut fatty acid diethanolamide 1-2%, alpha-sulfo fatty acid methyl ester 3- 5%；
Foam stabiliser：Sodium alginate 0.5-1%；
Moisturizing care agent：Glycerine 2-4%, volatile cyclic silicones 2-5%, water-soluble lanolin 0.1-0.3%, dimension life Plain B5 0.1-0.2%；
Extracted form natural plant sterilizes care agent：Tea oil 0.5-1%, Radix Sophorae Flavescentis extractive liquid 0.1-0.5%, green tea extractive liquor 0.5- 1%；
Essence 0.05%-0.12%, citric acid 0.2-0.5%；
Surplus is pure water；
When the shampoo is configured, the surfactant, the moisturizing care agent, the foam are taken according to proportioning respectively Stabilizer, extracted form natural plant sterilization care agent, the essence and the citric acid sequentially add the pure water of the surplus In, and 40-60min is stirred with the speed of 60-80r/min at ambient temperature, it is for use after being sufficiently mixed.
As a further improvement on the present invention, the Zorbcor is common by low melting point bicomponent fibers and wood pulp cellulose Composition, use ratio are low melting point bicomponent fibers：Wood pulp cellulose is（15-35）:（65-85）, grammes per square metre 60-80g/m2。
As a further improvement on the present invention, the low melting point bicomponent fibers be crust be PE, sandwich layer is PP low melting points Bicomponent fibers, fibre length 8-12mm, fineness 1.5-3D；The wood pulp cellulose is pine sulphite wood pulp fiber, Fibre length is between 2-3mm, and water content is between 7-10%.
Second aspect according to embodiments of the present invention provides a kind of disposable hair-washing hat liner, which is characterized in that described disposable Hair-washing hat liner is prepared by any of the above-described method, and the disposable hair-washing hat liner is by the shampoo and the composite non woven Cloth forms, and upper and lower two layers of the compound nonwoven cloth is polypropylene filamente fiber net, and middle layer is Zorbcor, prepares Double end polypropylene spun bonded production line continuous production is used during the compound nonwoven cloth.
Compared with prior art, disposable hair-washing hat liner provided by the invention has the following advantages：
1) cost of material is low：The present invention, as intermediate core layer, is occupied using Zorbcor in entire compound nonwoven cloth Mass ratio for 1/2, the present market price of Zorbcor is ten thousand yuan/ton of 1.2-1.4, and currently on the market exempt from hair-washing hat Liner employs the spunlace non-woven cloth of viscose rayon, and the market price is ten thousand yuan/ton of 2.4-2.6（Before not doing spunlace non-woven cloth, glue The price of glue fiber is ten thousand yuan/ton of 1.5-1.6）, it is therefore, provided by the invention disposable for the liner layer of identical grammes per square metre The price of hair-washing hat liner will cheaply at least 50%, it is low to reduce production cost, so that more users can use disposable wash Send out cap.
2) imbibition rate height, fluffy softness：In the Zorbcor that the present invention uses, the ratio that wood pulp cellulose occupies is in 65- Between 85%, and with upper strata polypropylene filamente fiber net, lower floor's polypropylene filamente fiber net reinforce again by the method that needle pierces It closes, obtains thickness in 2.8-5mm, the inner lining material of fluff type, and the viscose glue spunlace non-woven cloth in existing disposable hair-washing hat Thickness is only between 0.35-0.6mm, and the material porosity that thickness is bigger, more fluffy is more, can accommodate more moisture, because And disposable hair-washing hat liner saturated water adsorptive value provided by the invention is big, is fully able to meet long hair and the dense women hair washing of hair It uses.
3) do not fall suede：Disposable hair-washing hat liner provided by the invention is three-decker, and upper and lower two layers are 1- for line density 2dtex polypropylene filamente fiber nets, the soft fine filaments of one side are used to cover intermediate absorbent core layer, are on the other hand used to increase By force, long filament is continual fiber, thus will not fall fiber when mutually rubbing with hair, can long-time massaging scalp and hair And without worrying to fall fiber, increase the comfort and health during hair washing.
4) present invention employs natural, nontoxic shampoo prescription, the surfactant mainly cleaned by decontamination, softness The fungicide of smooth moisturizing nursing compositions and natural extract composition, it is nontoxic, do not stimulate, it has not only had one's hair wash but also has taken care of hair antibacterial.
In conclusion disposable hair-washing hat liner provided by the invention and preparation method thereof, in being used as by Zorbcor The use of interbed, the preparation of length fibre compound nonwoven cloth, the selection of natural liquid shampoo formula, obtain after impregnating shampoo Disposable disposable hair-washing hat liner, with cost of material is low, liquid absorption amount is big, fluffy softness, does not fall suede, using fast and easily special Point makes the exclusive product that disposable hair-washing hat is not only high-income group, and ordinary consumer can also be afforded to use, and has widened existing disposable The application field of hair-washing hat, market application foreground are good.
Specific embodiment
With reference to specific embodiment（But it is not limited to illustrated embodiment) the invention will be further described, wherein in invention The raw material sources being related to：Zorbcor is processed in Jiaxing Shen Xin non-woven fabrics factory；The primary material of polypropylene is purchased from Dongguan City Chang Ping Qin Yehang plastic materials business department；Alkyl glycosides is purchased from Guangzhou Gao Yue Chemical Co., Ltd.s, model APG1214；Coconut grease Fat acid diglycollic amide is purchased from vast and boundless million Chemical Co., Ltd.s in Guangzhou；Alpha-sulfo fatty acid methyl ester is purchased from her card biotechnology of Shanghai Co., Ltd；Tea oil is purchased from Ji'an City Sen Hai fragrance Co., Ltd；Glycerine is purchased from Guangzhou Yu Xiao biological products Co., Ltd；Water Dissolubility lanolin is purchased from Guangzhou Nan Jia Chemical Industry Science Co., Ltd；Vitamin B5 is purchased from Guangzhou Cheng Yue trade Co., Ltds；It is bitter Join extracting solution, green tea extractive liquor is purchased from Guangzhou Sheng Tong bio tech ltd；Essence is limited purchased from Hangzhou Berry essence and flavoring agent It is public（Strawberry, fruit essence）；Sodium alginate reaches chemical products Co., Ltd purchased from Zhengzhou hat；Volatile cyclic silicones are purchased from Guangzhou Chu Ren Chemical Co., Ltd.s, model DC345.
Embodiment 1：
Step 101, lower floor's polypropylene filamente fiber net is prepared.
Step 102, Zorbcor is unreeled, it is online is directly laid in lower floor's polypropylene filamente fiber.
Step 103, upper strata polypropylene filamente fiber net is prepared, and the upper strata polypropylene filamente fiber net laying is placed on institute It states on Zorbcor, lower floor's polypropylene filamente fiber net and the Zorbcor, upper strata polypropylene filamente fiber net Three layers of fibre web are collectively formed.
Step 104, the three floor fibre web is sent into pinprick reinforcement area, main needle thorn flows with together with using one of pre-needling flow Journey carries out composite consolidation to three layers of fibre web, wherein, the pricker that the pre-needling flow and the main needle thorn flow are selected is equal To carry the cutting needle of double hook thorn, the tip of the cutting needle needle body is ball head, and the pricker that the pre-needling flow is selected For No. 38 needles, tooth pitch 6.3mm, the pricker that the main thorn flow is selected is No. 40 needles, tooth pitch 3.3mm, the pre-needling stream Mechanism is sent in the forepart of journey using pressure network curtain, and distance is 50mm between the support web plate of pre-needling machine and stripping web plate, the pre- needle Thorn machine is upper thorn form, and the bestock of needle plate is 3000 pieces/m, and punch frequency is 700-900 times/min, depth of needling 6- 8mm, main needing machine are lower thorn form, and the bestock of needle plate is 5000 pieces/m, and punch frequency is 900-1200 times/min, and needle pierces Depth is 4-6mm, speed of production 5-8m/min, and three layers of fibre web carries out cutting flow and volume after the main needing machine is gone out Around flow, become grammes per square metre as 80-120g/m2Compound nonwoven cloth.
Step 105, give a discount after the compound nonwoven cloth is unreeled by crimper, then cut into specification for 45cm × The strip compound nonwoven cloth of 45cm-55cm × 55cm, then by the strip compound nonwoven cloth both ends with ultrasonic wave heat pressure adhesive side The form to form similar elastic band is fixed in formula, and then hair-washing hat liner is made.
Step 106, the hair-washing hat liner is immersed in after being impregnated 1-3 minutes in shampoo, taking-up is put into polybag Sealing, is prepared disposable hair-washing hat liner finished product.
In conclusion disposable hair-washing hat liner provided by the invention and preparation method thereof, in being used as by Zorbcor The use of interbed, the preparation of length fibre compound nonwoven cloth, the selection of natural liquid shampoo formula, obtain after impregnating shampoo Disposable disposable hair-washing hat liner has the characteristics that cost of material is low, liquid absorption amount is big, fluffy softness, does not fall suede, can be from sealing Product is taken out in bag directly to use, and can also be placed on as liner layer in existing plastics bathing cap, being combined with plastics bathing cap makes With, use is efficient and convenient, makes the exclusive product that disposable hair-washing hat is not only high-income group, and ordinary consumer can also be afforded to use, The application field of existing disposable hair-washing hat is widened, market application foreground is good.
Embodiment 2：
Step 201, it is sent into manifold after the primary material of polypropylene being squeezed out and filtered via feeding, extruder and carries out spinning, Polypropylene filamente fiber is obtained, the major parameter of the spinning line is：Using six section screw extruders, heating temperature is from one The setting in area to 6th area is respectively 180-200 DEG C, 190-205 DEG C, 200-210 DEG C, 210-220 DEG C, 220-240 DEG C, 220-240 DEG C, at 215-225 DEG C, spining melt pressure is controlled in 6-10MPa, the primary material of polypropylene for the temperature control of the manifold It is 25-40g/10min, density 0.901g/cm for melt index3, fusing point is 165-170 DEG C of the primary material of polypropylene.
Step 202, by the polypropylene filamente fiber obtained after wire vent using side-blown air cooling, the wind of the cross air blasting Voltage-controlled to be made as 1.5-1.8kPa, temperature is 15-20 DEG C, and wind speed is 0.4-0.6 m/s.
Step 203, the polypropylene filamente fiber after cooling is subjected to drawing-off using tubular type air-flow, work during drawing-off Boiler pressure control is in 0.55-0.75m3/ min, draft speed 3000-4000m/min, drawing-off wind pressure 0.3-0.5MPa it Between.
Step 204, by the polypropylene filamente fiber after drawing-off after pendulum wire device sub-wire, by into suction air under lace curtaining The air-flow suction of case and fall described on lace curtaining, the speed of suction airstream is 3-8m/s, and it is 1- to form monofilament linear density 2dtex, grammes per square metre 10-25g/m2Lower floor's polypropylene filamente fiber net.
Step 205, Zorbcor is unreeled, it is online is directly laid in lower floor's polypropylene filamente fiber.
Step 206, the primary material of polypropylene is subjected to spinning via the manifold is sent into after feeding, extruder and filtering, Polypropylene filamente fiber is obtained, the major parameter of the spinning line is：Using six section screw extruders, one area of heating temperature Setting to 6th area is respectively 180-200 DEG C, 190-205 DEG C, 200-210 DEG C, 210-220 DEG C, 220-240 DEG C, 220-240 DEG C, at 215-225 DEG C, spining melt pressure is controlled in 6-10MPa, the primary material of polypropylene for the temperature control of the manifold It is 25-40g/10min, density 0.901g/cm for melt index3, fusing point is 165-170 DEG C of the primary material of polypropylene.
Step 207, by the polypropylene filamente fiber obtained after wire vent using side-blown air cooling, the wind of the cross air blasting Voltage-controlled to be made as 1.5-1.8kPa, temperature is 15-20 DEG C, and wind speed is 0.4-0.6 m/s.
It should be noted that the polypropylene filamente fiber after cooling that step 206 and step 207 generate can also replace with The polypropylene filamente fiber after cooling that step 201 and step 202 are generated.
Step 208, the polypropylene filamente fiber after cooling is subjected to drawing-off using tubular type air-flow, work during drawing-off Boiler pressure control is in 0.55-0.75m3/ min, draft speed 3000-4000m/min, drawing-off wind pressure 0.4-0.7MPa it Between.
Step 209, by the polypropylene filamente fiber after drawing-off after pendulum wire device sub-wire, by into suction air under lace curtaining The air-flow suction of case and fall on lace curtaining, the speed of suction airstream is 12-18m/s, forms monofilament linear density as 1- 2dtex, grammes per square metre 10-25g/m2Upper strata polypropylene filamente fiber net.
Step 210, the upper strata polypropylene filamente fiber net laying is placed on the Zorbcor, the lower strata third Three layers of fibre web are collectively formed with the Zorbcor, upper strata polypropylene filamente fiber net in alkene filament web.
Step 211, the three floor fibre web is sent into pinprick reinforcement area, main needle thorn flows with together with using one of pre-needling flow Journey carries out composite consolidation to three layers of fibre web, wherein, the pricker that the pre-needling flow and the main needle thorn flow are selected is equal To carry the cutting needle of double hook thorn, the tip of the cutting needle needle body is ball head, and the pricker that the pre-needling flow is selected For No. 38 needles, tooth pitch 6.3mm, the pricker that the main thorn flow is selected is No. 40 needles, tooth pitch 3.3mm, the pre-needling stream Mechanism is sent in the forepart of journey using pressure network curtain, and distance is 50mm between the support web plate of pre-needling machine and stripping web plate, the pre- needle Thorn machine is upper thorn form, and the bestock of needle plate is 3000 pieces/m, and punch frequency is 700-900 times/min, depth of needling 6- 8mm, main needing machine are lower thorn form, and the bestock of needle plate is 5000 pieces/m, and punch frequency is 900-1200 times/min, and needle pierces Depth is 4-6mm, speed of production 5-8m/min, and three layers of fibre web carries out cutting flow and volume after the main needing machine is gone out Around flow, become grammes per square metre as 80-120g/m2Compound nonwoven cloth.
Step 212, give a discount after the compound nonwoven cloth is unreeled by crimper, then cut into specification for 45cm × The strip compound nonwoven cloth of 45cm-55cm × 55cm, then by the strip compound nonwoven cloth both ends with ultrasonic wave heat pressure adhesive side The form to form similar elastic band is fixed in formula, and then hair-washing hat liner is made.
Step 213, the hair-washing hat liner is immersed in after being impregnated 1-3 minutes in shampoo, taking-up is put into polybag Sealing, is prepared disposable hair-washing hat liner finished product.
It should be noted that the component of the shampoo includes：
Surfactant：Alkyl glycosides 1-3%, cocoanut fatty acid diethanolamide 1-2%, alpha-sulfo fatty acid methyl ester 3- 5%；
Foam stabiliser：Sodium alginate 0.5-1%；
Moisturizing care agent：Glycerine 2-4%, volatile cyclic silicones 2-5%, water-soluble lanolin 0.1-0.3%, dimension life Plain B5 0.1-0.2%；
Extracted form natural plant sterilizes care agent：Tea oil 0.5-1%, Radix Sophorae Flavescentis extractive liquid 0.1-0.5%, green tea extractive liquor 0.5- 1%；
Essence：0.05%-0.12%, citric acid 0.2-0.5%；
Surplus is pure water；
When the shampoo is configured, the surfactant, the moisturizing care agent, described is taken according to the proportioning respectively Foam stabiliser, extracted form natural plant sterilization care agent, the essence and the citric acid, sequentially add the surplus In pure water, and 40-60min is stirred with the speed of 60-80r/min at ambient temperature, it is for use after being sufficiently mixed.
Wherein, the system of the preparation flow of lower floor's polypropylene filamente fiber net and the upper strata polypropylene filamente fiber net Standby flow using the polypropylene spun bonded production line with the first spinneret and the second spinneret, and in first spinneret and Unwinding device is equipped between second spinneret.
As a further improvement on the present invention, the Zorbcor is common by low melting point bicomponent fibers and wood pulp cellulose Composition, use ratio are low melting point bicomponent fibers：Wood pulp cellulose is（15-35）:（65-85）, grammes per square metre 60-80g/m2。
As a further improvement on the present invention, the low melting point bicomponent fibers be crust be PE, sandwich layer is PP low melting points Bicomponent fibers, fibre length 8-12mm, fineness 1.5-3D；The wood pulp cellulose is pine sulphite wood pulp fiber, Fibre length is between 2-3mm, and water content is between 7-10%.
In conclusion disposable hair-washing hat liner provided by the invention and preparation method thereof, in being used as by Zorbcor The use of interbed, the preparation of length fibre compound nonwoven cloth, the selection of natural liquid shampoo formula, obtain after impregnating shampoo Disposable disposable hair-washing hat liner has the characteristics that cost of material is low, liquid absorption amount is big, fluffy softness, does not fall suede, can be from sealing Product is taken out in bag directly to use, and can also be placed on as liner layer in existing plastics bathing cap, being combined with plastics bathing cap makes With, use is efficient and convenient, makes the exclusive product that disposable hair-washing hat is not only high-income group, and ordinary consumer can also be afforded to use, The application field of existing disposable hair-washing hat is widened, market application foreground is good.
Embodiment 3：
Selection grammes per square metre is 60g/m2Zorbcor, wherein low melting point bicomponent fibers：The ratio of wood pulp cellulose is 15: 85, low melting point bicomponent fibers length is 12mm, and fineness 3D, Time of Fluff Slurry length is 3mm, and water content is 7%.
The first step：The preparation of compound nonwoven cloth
Using the polypropylene spun bonded production line with double spinnerets, it is equipped with and puts between the first spinneret and the second spinneret Winding apparatus：
1）Lower floor's polypropylene filamente fiber net
A. melt index is used as 40g/10min, density 0.901g/cm3, fusing point is that 165 DEG C of polypropylene is primary Material；
B. it is sent into spinning manifold after the primary material of polypropylene being squeezed out and filtered via feeding, extruder and carries out spinning, wherein Major parameter be：Using six section screw extruders, the setting in heating temperature one area to 6th area is respectively 180 DEG C, 190 DEG C, 200 DEG C, 210 DEG C, 220 DEG C, 220 DEG C, at 215 DEG C, spining melt pressure is controlled in 6MPa for condition of spinning manifold temperature control；It is adopted after wire vent With side-blown air cooling, the cooling wind pressure control of cross air blasting is 1.5kPa, and side-blown air temperature is 15 DEG C, wind speed 0.4m/s；Tubular type The work Boiler pressure control that air-flow stretches during air drawing is in 0.55 m3/ min, draft speed 3000m/min, drawing-off wind pressure For 0.3MPa, after pendulum wire device sub-wire, fallen by being aspirated into the air-flow of suction bellows under lace curtaining on lace curtaining, suction airstream Speed is 3m/s, forms monofilament linear density as 1dtex, grammes per square metre 10g/m2Fluffy lower floor's polypropylene filamente fiber net；
2）Zorbcor is unreeled, it is online that direct-on-line is laid in lower floor's polypropylene filamente fiber；
3）Upper strata polypropylene filamente fiber net
Melt index is used as 40g/10min, density 0.901g/cm3, fusing point is 165 DEG C of the primary material of polypropylene, Using with 1）Identical method prepares upper strata polypropylene filamente fiber stratum reticulare, except that in drafting process, controls drawing-off Wind pressure is 0.4MPa, after pendulum wire device sub-wire, is fallen on Zorbcor by being aspirated into the air-flow of suction bellows under lace curtaining, Monofilament linear density is obtained as 1dtex, grammes per square metre 10g/m2Fluffy upper strata polypropylene filamente fiber stratum reticulare, suction airstream Speed is 12m/s, ultimately form upper strata polypropylene filament fibre web, Zorbcor, three layers of lower floor's polypropylene filament fibre web Fibre web；
4）Needle pierces composite consolidation
Three floor fibre web are sent into pinprick reinforcement area, main thorn carries out three layers of fibre web compound add with together with using one of pre- thorn Gu to avoid the damage to upper strata polypropylene filament and lower floor's polypropylene filament, the cutting needle with double hook thorn is selected, needle body Tip is ball head, and No. 38 needles, tooth pitch 6.3mm are selected in wherein pre-needling, and main needle thorn selects No. 40 needles, tooth pitch 3.3mm；For Lofty webs is avoided to generate congestion and misdraft, mechanism is sent to using pressure network curtain in pre-needling forepart, and by pre-needling machine Support web plate and stripping web plate between distance be adjusted to 50mm, pre-needling machine is upper thorn form, the bestock of needle plate for 3000 pieces/ M, punch frequency are 700 times/min, and depth of needling 6mm, main needing machine is lower thorn form, and the bestock of needle plate is 5000 Piece/m, punch frequency is 900 times/min, depth of needling 4mm, speed of production 8m/min, go out after main needing machine using point It cuts and winds and become compound nonwoven cloth, grammes per square metre 80g/m2；
Second step：It gives a discount
It by compound nonwoven cloth releasing coil, gives a discount by crimper, then cuts into the strip that specification is 55cm × 55cm Compound nonwoven cloth is fixed at strip compound nonwoven cloth both ends in a manner of ultrasonic wave heat pressure adhesive, forms the form of similar elastic band, And then hair-washing hat liner is made.
Third walks：Impregnate shampoo
1）Natural disinfection, mild shampoo that is nontoxic, having nursing role to hair have been selected, consisting of：
Surfactant：Alkyl glycosides 1%, cocoanut fatty acid diethanolamide 1%, alpha-sulfo fatty acid methyl ester 3%；Bubble Foam stabilizers：Sodium alginate 0.5%；Moisturizing care agent：Glycerine 2%, volatile cyclic silicones 2%, water-soluble lanolin 0.1%, vitamin B5 0.1%；Extracted form natural plant sterilizes care agent：Tea oil 0.5%, Radix Sophorae Flavescentis extractive liquid 0.1%, green tea extraction Liquid 0.5%；Strawberry essence：0.05%%, citric acid 0.2%, surplus is pure water；
2）During configuration, surfactant, moisturizing care agent, foam stabiliser, natural plants are taken respectively according to said ratio It extracts and sterilizes care agent, essence and the citric acid, in the pure water for sequentially adding the proportioning, at ambient temperature with 60r/ The speed stirring 40min of min, after being sufficiently mixed for use；
3）Disposable hair-washing hat liner after discounting is put into the shampoo being configured after impregnating 1-3 minutes, be prepared into To disposable hair-washing hat liner, taking-up, which is put into polybag, to be sealed and obtains finished product.
Embodiment 4：
Selection grammes per square metre is 70g/m2Zorbcor, wherein low melting point bicomponent fibers：The ratio of wood pulp cellulose is 25: 75, low melting point bicomponent fibers length is 10mm, and fineness 2D, Time of Fluff Slurry length is 3mm, and water content is 8.5%.
The first step：The preparation of compound nonwoven cloth
Using the polypropylene spun bonded production line with double spinnerets, it is equipped with and puts between the first spinneret and the second spinneret Winding apparatus：
1）Lower floor's polypropylene filamente fiber net
A. melt index is used as 36g/10min, density 0.901g/cm3, fusing point is that 165 DEG C of polypropylene is primary Material；
B. it is sent into spinning manifold after the primary material of polypropylene being squeezed out and filtered via feeding, extruder and carries out spinning, wherein Major parameter be：Using six section screw extruders, the setting in heating temperature one area to 6th area is respectively 190 DEG C, 200 DEG C, 205 DEG C, 215 DEG C, 230 DEG C, 230 DEG C, at 220 DEG C, spining melt pressure is controlled in 8 MPa for condition of spinning manifold temperature control；After wire vent Using side-blown air cooling, the cooling wind pressure control of cross air blasting is 1.6kPa, and side-blown air temperature is 18 DEG C, and wind speed is 0.5 m/s；Pipe The work Boiler pressure control that air-flow stretches during formula air drawing is in 0.65m3/ min, draft speed 3500m/min, drawing-off wind pressure For 0.4MPa, after pendulum wire device sub-wire, fallen by being aspirated into the air-flow of suction bellows under lace curtaining on lace curtaining, suction airstream Speed is 5 m/s, forms monofilament linear density as 1.5dtex, grammes per square metre 15g/m2Fluffy lower floor's polypropylene filamente fiber Net；
2）Zorbcor is unreeled, it is online that direct-on-line is laid in lower floor's polypropylene filamente fiber；
3）Upper strata polypropylene filamente fiber net
Melt index is used as 36g/10min, density 0.901g/cm3, fusing point is 165 DEG C of the primary material of polypropylene, Using with 1）Identical method prepares upper strata polypropylene filamente fiber stratum reticulare, except that in drafting process, controls drawing-off Wind pressure is between 0.6MPa, after pendulum wire device sub-wire, is fallen dustless in heat seal by being aspirated into the air-flow of suction bellows under lace curtaining On paper, monofilament linear density is obtained as 1.5 dtex, grammes per square metre 15g/m2Fluffy upper strata polypropylene filamente fiber stratum reticulare, take out The speed of inspiratory flow is 16 m/s, and it is fine to ultimately form upper strata polypropylene filament fibre web, Zorbcor, lower floor's polypropylene filament Three layers of fibre web of net；
4）Needle pierces composite consolidation
Three floor fibre web are sent into pinprick reinforcement area, main thorn carries out three layers of fibre web compound add with together with using one of pre- thorn Gu to avoid the damage to upper strata polypropylene filament and lower floor's polypropylene filament, the cutting needle with double hook thorn is selected, needle body Tip is ball head, and No. 38 needles, tooth pitch 6.3mm are selected in wherein pre-needling, and main needle thorn selects No. 40 needles, tooth pitch 3.3mm；For Lofty webs is avoided to generate congestion and misdraft, mechanism is sent to using pressure network curtain in pre-needling forepart, and by pre-needling machine Support web plate and stripping web plate between distance be adjusted to 50mm, pre-needling machine is upper thorn form, the bestock of needle plate for 3000 pieces/ M, punch frequency are 800 times/min, and depth of needling 7mm, main needing machine is lower thorn form, and the bestock of needle plate is 5000 Piece/m, punch frequency is 1100 times/min, depth of needling 5mm, speed of production 7m/min, go out after main needing machine using point It cuts and winds and become compound nonwoven cloth, grammes per square metre 100g/m2；
Second step：It gives a discount
It by compound nonwoven cloth releasing coil, gives a discount by crimper, then cuts into the strip that specification is 50cm × 50cm Compound nonwoven cloth is fixed at strip compound nonwoven cloth both ends in a manner of ultrasonic wave heat pressure adhesive, forms the form of similar elastic band, And then hair-washing hat liner is made.
Third walks：Impregnate shampoo
1）Natural disinfection, mild shampoo that is nontoxic, having nursing role to hair have been selected, consisting of：
Surfactant：Alkyl glycosides 2%, cocoanut fatty acid diethanolamide 1.5%, alpha-sulfo fatty acid methyl ester 4%； Foam stabiliser：Sodium alginate 0.8%；Moisturizing care agent：Glycerine 3%, volatile cyclic silicones 3.5, water-soluble lanolin 0.2%, vitamin B5 0.15%；Extracted form natural plant sterilizes care agent：Tea oil 0.8%, 0.3 % of Radix Sophorae Flavescentis extractive liquid, green tea extraction Liquid 0.8%；Flavoring apple essence：0.1%, citric acid 0.35%, surplus is pure water；
2）During configuration, surfactant, moisturizing care agent, foam stabiliser, natural plants are taken respectively according to said ratio It extracts and sterilizes care agent, essence and the citric acid, in the pure water for sequentially adding the proportioning, at ambient temperature with 70r/ The speed stirring 50min of min, after being sufficiently mixed for use；
3）Disposable hair-washing hat liner after discounting is put into the shampoo being configured after impregnating 1-3 minutes, be prepared into To disposable hair-washing hat liner, taking-up, which is put into polybag, to be sealed and obtains finished product.
Embodiment 5：
Selection grammes per square metre is 80g/m2Zorbcor, wherein low melting point bicomponent fibers：The ratio of wood pulp cellulose is 35: 65, low melting point bicomponent fibers length is 8mm, and fineness 1.5D, Time of Fluff Slurry length is between 2mm, and water content is 10%.
The first step：The preparation of compound nonwoven cloth
Using the polypropylene spun bonded production line with double spinnerets, it is equipped with and puts between the first spinneret and the second spinneret Winding apparatus：
1）Lower floor's polypropylene filamente fiber net
A. melt index is used as 25g/10min, density 0.901g/cm3, fusing point is that 170 DEG C of polypropylene is primary Material；
B. it is sent into spinning manifold after the primary material of polypropylene being squeezed out and filtered via feeding, extruder and carries out spinning, wherein Major parameter be：Using six section screw extruders, the setting in heating temperature one area to 6th area is respectively 200 DEG C, 205 DEG C, 210 DEG C, 220 DEG C, 240 DEG C, 240 DEG C, at 225 DEG C, spining melt pressure is controlled in 10MPa for condition of spinning manifold temperature control；After wire vent Using side-blown air cooling, the cooling wind pressure control of cross air blasting is 1.8kPa, and side-blown air temperature is 20 DEG C, and wind speed is 0.6 m/s；Pipe The work Boiler pressure control that air-flow stretches during formula air drawing is in 0.75m3/ min, draft speed 3000m/min, drawing-off wind pressure For 0.5MPa, after pendulum wire device sub-wire, fallen by being aspirated into the air-flow of suction bellows under lace curtaining on lace curtaining, suction airstream Speed is 8m/s, forms monofilament linear density as 2dtex, grammes per square metre 25g/m2Fluffy lower floor's polypropylene filamente fiber net；
2）Zorbcor is unreeled, it is online that direct-on-line is laid in lower floor's polypropylene filamente fiber；
3）Upper strata polypropylene filamente fiber net
Melt index is used as 25g/10min, density 0.901g/cm3, fusing point is 170 DEG C of the primary material of polypropylene, Using with 1）Identical method prepares upper strata polypropylene filamente fiber stratum reticulare, except that in drafting process, controls drawing-off Wind pressure is between 0.7MPa, after pendulum wire device sub-wire, is fallen dustless in heat seal by being aspirated into the air-flow of suction bellows under lace curtaining On paper, monofilament linear density is obtained as 2dtex, grammes per square metre 25g/m2Fluffy upper strata polypropylene filamente fiber stratum reticulare, suction The speed of air-flow is 18m/s, ultimately forms upper strata polypropylene filament fibre web, Zorbcor, lower floor's polypropylene filament fibre web Three layers of fibre web；
4）Needle pierces composite consolidation
Three floor fibre web are sent into pinprick reinforcement area, main thorn carries out three layers of fibre web compound add with together with using one of pre- thorn Gu to avoid the damage to upper strata polypropylene filament, lower floor's polypropylene filament, the cutting needle with double hook thorn is selected, needle body Tip is ball head, and No. 38 needles, tooth pitch 6.3mm are selected in wherein pre-needling, and main needle thorn selects No. 40 needles, tooth pitch 3.3mm；For Lofty webs is avoided to generate congestion and misdraft, mechanism is sent to using pressure network curtain in pre-needling forepart, and by pre-needling machine Support web plate and stripping web plate between distance be adjusted to 50mm, pre-needling machine is upper thorn form, the bestock of needle plate for 3000 pieces/ M, punch frequency are 900 times/min, and depth of needling 8mm, main needing machine is lower thorn form, and the bestock of needle plate is 5000 Piece/m, punch frequency is 1200 times/min, depth of needling 6mm, speed of production 5m/min, go out after main needing machine using point It cuts and winds and become compound nonwoven cloth, grammes per square metre 130g/m2；
Second step：It gives a discount
It by compound nonwoven cloth releasing coil, gives a discount by crimper, then cuts into the strip that specification is 45cm × 45cm Compound nonwoven cloth is fixed at strip compound nonwoven cloth both ends in a manner of ultrasonic wave heat pressure adhesive, forms the form of similar elastic band, And then hair-washing hat liner is made.
Third walks：Impregnate shampoo
1）Natural disinfection, mild shampoo that is nontoxic, having nursing role to hair have been selected, consisting of：
Surfactant：Alkyl glycosides 3%, cocoanut fatty acid diethanolamide 2%, alpha-sulfo fatty acid methyl ester 5%；Bubble Foam stabilizers：Sodium alginate 1%；Moisturizing care agent：Glycerine 4%, volatile cyclic silicones 5%, water-soluble lanolin 0.3%, Vitamin B5 0.2%；Extracted form natural plant sterilizes care agent：Tea oil 1%, Radix Sophorae Flavescentis extractive liquid 0.5%, green tea extractive liquor 1%；Strawberry Essence：0.12%, citric acid 0.5%, surplus is pure water；
2）During configuration, surfactant, moisturizing care agent, foam stabiliser, natural plants are taken respectively according to said ratio It extracts and sterilizes care agent, essence and the citric acid, in the pure water for sequentially adding the proportioning, at ambient temperature with 80r/ The speed stirring 60min of min, after being sufficiently mixed for use；
3）Disposable hair-washing hat liner after discounting is put into the shampoo being configured after impregnating 1-3 minutes, be prepared into To disposable hair-washing hat liner, taking-up, which is put into polybag, to be sealed and obtains finished product.
To the disposable hair-washing hat liner prepared by 5 three above-described embodiment 3, embodiment 4, embodiment embodiments（Do not soak Before foam washing lotion）Porosity, water imbibition, thickness, flexibility and intensity be tested and analyze, the results are shown in Table 1. The standard and judgment of wherein test method reference is as follows：
（1）Thickness
Using YG（B）141D type digital textile thickness gauge thickness, test method are held according to GB/T3820-1997 standards Row.
（2）Porosity
Porosity is calculated according to the surface density value of material, thickness value and is obtained, calculation formula is to measure indirectly：
η=[1-G ∕（ρ·σ）] ×100%
Wherein：
η-porosity, dimensionless；
G-sample surface density, g/m2；
ρ-fiber proportion, g/m3；
σ-thickness of sample, m.
（3）Water imbibition：
Clip size is the sample of 100mm × 100mm, as the original quality of sample after weighing.Sample is immersed in pure Underwater,（60± 1）Sample is taken out after s, vertical hanging drips（120± 1）It weighs after s, as the sample matter after water suction Amount calculates water absorption rate according to formula：
Water absorption rate（%）=[(quality-sample original quality after sample water suction）/ sample original quality] × 100（3）It is anti- Roll over intensity
（4）Flexibility
It is tested using the crooked test instrument FB2 in KES-F Fabric Style instrument systems, using bending stiffness as measurement base The index of cloth flexibility, bending stiffness is smaller, and base fabric is more soft.Size of sample is 200mm × 200mm.
（5）Intensity
Using YG026H-50 imported electronic fabric strength testers, test method is performed according to GB/T453-2002 standards.
Table 1：The test result of disposable hair-washing hat liner
The disposable hair-washing hat liner that can be seen that obtained by 3,4,5 three embodiments from the data in table 1 is respectively provided with preferably Water imbibition, the average value of water absorbing capacity is higher by 73.44% than commercially available disposable hair-washing hat liner, the heat seal mainly used without Dirt paper is fluffy and has the reason of fine water imbibition, and porosity and water imbibition are proportional in addition, and with the increase of thickness Increased trend is presented with water absorbing capacity in porosity, and porosity and the water imbibition of embodiment 5 are best；From strength test number According to seeing, embodiment 3-5 is respectively provided with preferable numerical value, longitudinal direction（MD directions）Strength mean value be higher by commercially available disposable hair-washing hat liner 9.5%, the levels web mainly due to the disposable hair-washing hat liner of the present invention is long filament, and then makes what strength was improved Reason；In addition, in terms of pliability, disposable hair-washing hat liner provided by the invention is close with commercially available disposable hair-washing hat liner, reason It is big using porosity after pinprick reinforcement, feel is more fluffy and makes product soft-touch.Show disposable hair washing provided by the invention No matter cap liner in water imbibition, porosity, strength and flexibility etc. is superior to existing commercial product, and production cost is low, The dense requirement with long hair women of hair can be met completely, natural bacteriostatic does not stimulate, and it is straight product can be taken out from hermetic bag Use is connect, can also be placed in existing plastics bathing cap as liner layer, be combined use with plastics bathing cap, use quick side Just, the application field of disposable hair-washing hat is further expanded, the requirement of cosmetics new material can be reached, will be had extraordinary Market application foreground.
Although having used general explanation, specific embodiment and experiment above, the present invention is described in detail, But on the basis of the present invention, can it be modified or be improved, this will be apparent to those skilled in the art.Cause This, these modifications or improvements, belong to the scope of protection of present invention without departing from theon the basis of the spirit of the present invention.

Claims (7)

1. a kind of preparation method of disposable hair-washing hat liner, which is characterized in that the method includes：
1）Prepare lower floor's polypropylene filamente fiber net；
2）Zorbcor is unreeled, it is online to be directly laid in lower floor's polypropylene filamente fiber；
3）Upper strata polypropylene filamente fiber net is prepared, and it is dustless that the upper strata polypropylene filamente fiber net laying is placed on the heat seal On paper, lower floor's polypropylene filamente fiber net is collectively formed three with the Zorbcor, upper strata polypropylene filamente fiber net Layer fibre web；
4）The three floor fibre web is sent into pinprick reinforcement area, main needle pierces flow to described three with together with using one of pre-needling flow Layer fibre web carries out composite consolidation, wherein, the pricker that the pre-needling flow and the main needle thorn flow are selected is with double hook The cutting needle of thorn, the tip of the cutting needle needle body are ball head, and the pricker selected of the pre-needling flow is No. 38 needles, tooth Away from for 6.3mm, the pricker that main needle thorn flow is selected is No. 40 needles, and tooth pitch 3.3mm, the forepart of the pre-needling flow is using pressure Lace curtaining formula is sent to mechanism, and distance is 50mm between the support web plate of pre-needling machine and stripping web plate, and the pre-needling machine is upper thorn form, The bestock of needle plate is 3000 pieces/m, and punch frequency is 700-900 times/min, depth of needling 6-8mm, under main needing machine is Thorn form, the bestock of needle plate is 5000 pieces/m, and punch frequency is 900-1200 times/min, depth of needling 4-6mm, is produced Speed is 5-8m/min, and three layers of fibre web carries out cutting flow after the main needing machine is gone out and wind flow, becomes grammes per square metre For 80-120g/m2Compound nonwoven cloth；
5）Give a discount after the compound nonwoven cloth is unreeled by crimper, then cut into specification for 45cm × 45cm-55cm × The strip compound nonwoven cloth of 55cm, then shape is fixed in a manner of ultrasonic wave heat pressure adhesive in the strip compound nonwoven cloth both ends Into the form of similar elastic band, and then hair-washing hat liner is made；
6）The hair-washing hat liner is immersed in after being impregnated 1-3 minutes in shampoo, taking-up, which is put into polybag, to be sealed, and is prepared into To disposable hair-washing hat liner finished product.
2. according to the method described in claim 1, it is characterized in that, the preparation flow of lower floor's polypropylene filamente fiber net is adopted It is spun with the polypropylene spun bonded production line with the first spinneret and the second spinneret, and in first spinneret and described second Unwinding device is equipped between silk head, lower floor's polypropylene filamente fiber net is prepared and includes：
Manifold is sent into after the primary material of polypropylene is squeezed out and filtered via feeding, extruder and carries out spinning, and it is long to obtain polypropylene Silk fiber, the major parameter of spinning line are：Using six section screw extruders, setting of the heating temperature from an area to 6th area point Wei not be 180-200 DEG C, 190-205 DEG C, 200-210 DEG C, 210-220 DEG C, 220-240 DEG C, 220-240 DEG C, the manifold Temperature control is at 215-225 DEG C, and spining melt pressure is controlled in 6-10MPa, and it is 25- that the primary material of polypropylene, which is melt index, 40g/10min, density 0.901g/cm3, fusing point is 165-170 DEG C of the primary material of polypropylene；
By the polypropylene filamente fiber obtained after wire vent using side-blown air cooling, the wind pressure control of the cross air blasting is 1.5- 1.8kPa, temperature are 15-20 DEG C, and wind speed is 0.4-0.6 m/s；
The polypropylene filamente fiber after cooling is subjected to drawing-off using tubular type air-flow, work Boiler pressure control during drawing-off exists 0.55-0.75m3/ min, draft speed 3000-4000m/min, drawing-off wind pressure is between 0.3-0.5MPa；
By the polypropylene filamente fiber after drawing-off after pendulum wire device sub-wire, by being aspirated into the air-flow of suction bellows under lace curtaining And fall described on lace curtaining, the speed of suction airstream is 3-8m/s, and it is 1-2dtex, grammes per square metre 10- to form monofilament linear density 25g/m2Lower floor's polypropylene filamente fiber net.
3. according to the method described in claim 2, it is characterized in that, the preparation flow of the upper strata polypropylene filamente fiber net is adopted With the polypropylene spun bonded production line, prepare upper strata polypropylene filamente fiber net and include：
The primary material of polypropylene is subjected to spinning via the manifold is sent into after feeding, extruder and filtering, it is long to obtain polypropylene Silk fiber, the major parameter of spinning line are：Using six section screw extruders, the setting in one area of heating temperature to 6th area is distinguished It is 180-200 DEG C, 190-205 DEG C, 200-210 DEG C, 210-220 DEG C, 220-240 DEG C, 220-240 DEG C, the temperature of the manifold Degree control is at 215-225 DEG C, and spining melt pressure is controlled in 6-10MPa, and it is 25- that the primary material of polypropylene, which is melt index, 40g/10min, density 0.901g/cm3, fusing point is 165-170 DEG C of the primary material of polypropylene；
By the polypropylene filamente fiber obtained after wire vent using side-blown air cooling, the wind pressure control of the cross air blasting is 1.5- 1.8kPa, temperature are 15-20 DEG C, and wind speed is 0.4-0.6 m/s；
The polypropylene filamente fiber after cooling is subjected to drawing-off using tubular type air-flow, work Boiler pressure control during drawing-off exists 0.55-0.75m3/ min, draft speed 3000-4000m/min, drawing-off wind pressure is between 0.4-0.7MPa；
By the polypropylene filamente fiber after drawing-off after pendulum wire device sub-wire, by being aspirated into the air-flow of suction bellows under lace curtaining And fall on lace curtaining, the speed of suction airstream is 12-18m/s, forms monofilament linear density as 1-2dtex, grammes per square metre 10- 25g/m2Upper strata polypropylene filamente fiber net.
4. according to the method described in claim 1, it is characterized in that, the component of the shampoo includes：
Surfactant：Alkyl glycosides 1-3%, cocoanut fatty acid diethanolamide 1-2%, alpha-sulfo fatty acid methyl ester 3-5%；
Foam stabiliser：Sodium alginate 0.5-1%；
Moisturizing care agent：Glycerine 2-4%, volatile cyclic silicones 2-5%, water-soluble lanolin 0.1-0.3%, vitamin B5 0.1-0.2%；
Extracted form natural plant sterilizes care agent：Tea oil 0.5-1%, Radix Sophorae Flavescentis extractive liquid 0.1-0.5%, green tea extractive liquor 0.5-1%；
Essence 0.05%-0.12%, citric acid 0.2-0.5%；
Surplus is pure water；
When the shampoo is configured, the surfactant, the moisturizing care agent, the foam stabilization are taken according to proportioning respectively Agent, extracted form natural plant sterilization care agent, the essence and the citric acid, in the pure water for sequentially adding the surplus, And 40-60min is stirred with the speed of 60-80r/min at ambient temperature, it is for use after being sufficiently mixed.
5. according to the method described in claim 1, it is characterized in that, the Zorbcor is by low melting point bicomponent fibers and wood Pulp fibres collectively constitute, and use ratio is low melting point bicomponent fibers：Wood pulp cellulose is（15-35）:（65-85）, grammes per square metre 60- 80g/m2。
6. according to the method described in claim 5, it is characterized in that, it is PE, sandwich layer that the low melting point bicomponent fibers, which are crusts, For PP low melting point bicomponent fibers, fibre length 8-12mm, fineness 1.5-3D；The wood pulp cellulose is pine sulphite Wood pulp cellulose, fibre length is between 2-3mm, and water content is between 7-10%.
7. a kind of disposable hair-washing hat liner, which is characterized in that the disposable hair-washing hat liner is by institute any in claim 1 to 6 The method stated is prepared, and the disposable hair-washing hat liner is made of the shampoo and the compound nonwoven cloth, described compound Upper and lower two layers of non-woven fabrics is polypropylene filamente fiber net, and middle layer is Zorbcor, when preparing the compound nonwoven cloth Using double end polypropylene spun bonded production line continuous production.
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