CN105772995B - The prefabricated coil pipe group weldering work station of changeover portion - Google Patents
The prefabricated coil pipe group weldering work station of changeover portion Download PDFInfo
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- CN105772995B CN105772995B CN201510185796.7A CN201510185796A CN105772995B CN 105772995 B CN105772995 B CN 105772995B CN 201510185796 A CN201510185796 A CN 201510185796A CN 105772995 B CN105772995 B CN 105772995B
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- coil pipe
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- poling
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Abstract
The present invention proposes a kind of prefabricated coil pipe group weldering work station of changeover portion, and structure includes：Operating platform, its base frame for including being fixed on ground and the truss fixed along the side of base frame two；Four welding mechanisms, two tube bodies；A tube body is set described in each two among welding mechanism as one group, two groups are arranged side by side and are arranged on operating platform base frame；Welding machine storage platform, welding machine is which is provided with, and be provided with emergency staircase and cabling hoist；Logistics trolley, the transport for material；Control system, for the action of co-ordination station each several part, information exchanges.The changeover portion prefabricated production line that the work station belongs in steam injection unit automatic production line, it is used to complete to gas injection unit convection current segment frames and transition segment frames coil pipe welding.
Description
Technical field
The present invention relates to the disk of changeover portion prefabricated production line in oil equipment technical field, in particular to the production of steam injection unit
Pipe group welds work station.
Background technology
Steam injection machine set product is mainly by radiation root module, transition root module, convection section module, skid module four module structure
Into outfit burner, plunger pump, air compressor, control system four are equipped greatly.
Steam injection unit production line realizes the automation of logistics delivery, group to assembling, welding, and forms the production flowing water of modernization
Line.Meanwhile the construction of production line is using the stream of people, logistics, information flow as starting point, and technique by being reasonably laid out, ripe, stream
Smooth beat realizes the construction object of production line.In addition, production line itself should meet the requirement of environment and safety.
In the traditional forms of enterprises, one steam injection unit of production needs some months, it is difficult to meet market needs.If shorten production
Time, then need large-scale automatic production line, each load module is required for corresponding design and supporting.
The content of the invention
The prefabricated coil pipe group weldering work station of changeover portion proposed by the present invention, the mistake belonged in steam injection unit automatic production line
A section prefabricated production line is crossed, it is used to complete to gas injection unit convection current segment frames and transition segment frames coil pipe welding.
The technical proposal of the invention is realized in this way：
The prefabricated coil pipe group weldering work station of changeover portion, its structure include：
Operating platform, its base frame for including being fixed on ground and the truss fixed along the side of base frame two；
Four welding mechanisms, two tube bodies；
A tube body is set described in each two among welding mechanism as one group, two groups are arranged side by side that to be arranged at operation flat
On platform base frame, i.e., every group is arranged in a manner of welding mechanism-tube body-welding mechanism；
Welding machine storage platform, welding machine is which is provided with, and be provided with emergency staircase and cabling hoist；
Logistics trolley, the transport for material；
Control system, for the action of co-ordination station each several part, information exchanges.
In above-mentioned technical proposal, the welding mechanism includes：
It is arranged at the support of operating platform truss upper end；
The support is provided with heating system, the source of welding current, dust removing purifier before weldering；
Heating system includes heater, temperature control box and warmer before the weldering；
Hydraulic elevation car is provided with below the support, for realizing the lifting of material.
In above-mentioned technical proposal, the tube body includes：
The poling hoistable platform being arranged in operating platform truss；
Poling operation machine and hopper are provided with the bottom plate of the poling hoistable platform；
Lifting system is provided with the top of the poling hoistable platform, the lifting system is grabbed provided with what is be adapted with coil pipe
Tool, for capturing coil pipe to poling operation machine.
In above-mentioned technical proposal, the truss is gantry type frame structure.
In above-mentioned technical proposal, each welding mechanism sets two hydraulic elevation cars, the hydraulic elevation car lift height
For 4.5 meters.
In above-mentioned technical proposal, the control system includes two groups of PLC control devices, and every group of PLC controls are provided with one
CPU, for controlling two welding mechanisms and a tube body in one group of arrangement.
In summary, the prefabricated coil pipe group weldering work station of changeover portion proposed by the present invention, belongs to steam injection unit and automatically gives birth to
Changeover portion prefabricated production line in producing line, it is used to complete to gas injection unit convection current segment frames and transition segment frames coil pipe group butt welding
Connect, by mechanization group to, be aided with human weld, the completion weld task of high-effect high-quality.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, without having to pay creative labor, may be used also
To obtain other accompanying drawings according to these accompanying drawings.
Fig. 1 is the structural representation that the prefabricated coil pipe group of changeover portion of the present invention welds work station；
Fig. 2 is the structural representation of welding mechanism in Fig. 1；
Fig. 3 is the structural representation of tube body in Fig. 1；
In figure：1- welding mechanisms；2- tube bodies；Heating system before 3- welderings；4- dust removing purifiers；5- operating platforms bottom
Platform；6- truss；7- hydraulic elevation cars；8- poling hoistable platforms；9- hoppers；10- lifting systems；11- polings operate machine.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
As shown in Figure 1 to Figure 3, the prefabricated coil pipe group weldering work station of changeover portion of the invention, its structure include：
Operating platform, its base frame for including being fixed on ground and the truss fixed along the side of base frame two；
Four welding mechanisms 1, two tube bodies 2；
A tube body 2 is set described in each two among welding mechanism 1 as one group, two groups are arranged side by side and are arranged at operation
On platform base frame 5, i.e., every group is arranged in a manner of welding mechanism-tube body-welding mechanism；
Control system, for the action of co-ordination station each several part, information exchanges.
In above-mentioned technical proposal, the welding mechanism includes：
It is arranged at the support of the upper end of operating platform truss 6；
The support is provided with heating system 3, the source of welding current, dust removing purifier 4 before weldering；
Heating system 3 includes heater, temperature control box and warmer before the weldering；
Hydraulic elevation car 7 is provided with below the support, for realizing the lifting of material.
In above-mentioned technical proposal, the tube body 2 includes：
The poling hoistable platform 8 being arranged in operating platform truss 6；
Poling operation machine 11 and hopper 9 are provided with the bottom plate of the poling hoistable platform 8；
The top of the poling hoistable platform 8 is provided with lifting system 10, and the lifting system 10 is provided with and mutually fitted with coil pipe
The gripping apparatus matched somebody with somebody, machine 11 is operated to poling for capturing coil pipe.
In above-mentioned technical proposal, the truss 6 is gantry type frame structure.
In above-mentioned technical proposal, each welding mechanism 1 sets two hydraulic elevation cars, and the hydraulic elevation car 7 lifts height
Spend for 4.5 meters.
In above-mentioned technical proposal, the control system includes two groups of PLC control devices, and every group of PLC controls are provided with one
CPU, for controlling two welding mechanisms and a tube body in one group of arrangement.
In above-mentioned technical proposal, the material includes convection current segment frames, transition segment frames, coil pipe.
Specifically, in above-mentioned technical proposal, heating system can include online warmup heater box and temperature control before the weldering
Case；The Structural Design Requirement of heater is reasonable, and functions meet that user requires and has enough nargin；Structure arrangement section
Learn, occupy little space, structure flexible adjustment, and meeting the space use condition of product structure.
Power supply heated for controlling temperature cabinet uses the temperature automatically controlled mode of intelligence instrument, and can thermoelectricity on each temperature control loop of real-time display
Even temperature, and by setting input temp curve temperature control.Power output automatically adjusts.Heat can be carried out to multiple welding points simultaneously
Processing, multiple temperature control loops can independent control.Interference is not produced to miscellaneous equipment in the course of work, when more table apparatus are run together
Interference is not produced mutually.
Temperature control cabinet contains a multi-point temp recorder, for recording time-temperature curve, the maximum range of recorder in real time
For 1000 DEG C.
There is heater thermocouple burn out detection, short circuit, overload, overvoltage, excess temperature, phase shortage, overclocking etc. to protect and limit
Sound and light alarm or text importing can be carried out when function, heater failure and protection.
The connected mode of snap joint, convenient handling are used between heater and extension cable.Exposed part has protection, with
Exempt to injure equipment and the person.
All devices, which manufacture and design, will use metric system standard (such as drawing size is metric system, screw thread is selected as metric system etc.),
And the design and manufacture such as all machineries, electric will meet national related existing high standards.Equipment control, mechanical structure and
The advanced level of same kind of domestic equipment should all be reached in operation.Complete machine will arrange science, easy to adjust, operation is easy, reliability
It is strong with maintenanceability.
Its safety, fire prevention, environmental protection and energy-conservation etc. technical indicator meet national current standard and《Mechanical Manufacturing Enterprises safety
Quality standardization examines rating scale》.The equipment has associated safety protector, with prevent from or avoid to have influence on personnel and
The security incident of equipment.Should there are enough operation indicatings, alarm indication.Should have induction cable or heating element heater earth leakage protective work(
Can, equipment will have creepage protection function.
The protection of the motor and electrical equipment of equipment will consider the characteristics of user is located in coastal warm, and salt spray proof, it is dust-proof,
It is thermal radiation resistant, radiating, dewetting good.Power distribution cabinet degree of protection will reach more than IP54.Electric wire, cable should be flame retardant type.Electrically
Each component and wire, which should have, does not fall off mark permanently, it will be clear that all terminals should have wire size, interconnected leads mark
Line wire size should be unified, and various marks should be identical with the corresponding mark in data providing with the machine.
Switch board shell, each auxiliary electric equipment, apparatus body etc. should have reliable ground protection, and each earth point is not
It must concatenate.
All cables should ensure that reliable insulation and have external force resistance safeguard measure have the place of friction not with metallic element
Must be exposed, cable support should protection against the tide.
In above-mentioned technical proposal, the dust removing purifier can use movable-type intelligent type fume purifier, can configure one
Root air suction arm or two air suction arms, bottom are welded equipped with 2 universal, 2 universal brake gears polyurethane trundles for mobile
Station.The purification of flue dust and dust is produced suitable for places such as various welding, polishings and rare metal, valuable material are returned
Receive etc..
Air suction arm can 360 ° of rotations, by pulling on air-suction cover to obtain handle, can be reached flexibly easily with the wish of operator
Destination locations and flue dust air-breathing angle, and the voluntarily control positioning in the case where being acted on without external force.According to using needs, 2m, 3m can be matched
Or 4m flexible inhalation arms.Air hose uses real heatproof, fire-retardant, wearing composite material, is ftractureed after will not being burnt because of Mars,
Service life is longer；Tube wall diameter 160mm.
Caused flue dust is sucked in unit fume purifier by air-suction cover in work, is hindered first by the first layer of clarifier
The network of fire, separation retention can be carried out to Mars particle caused by bulky grain and polishing；Air after preliminary filtering enters back into the second layer
Deflector, deflector carry out shunting to it and avoid residual Mars from entering main filtration core straight；Dusty gas after shunting enters back into
The main filtration core of third layer carries out ultimate purification, and the filter effect of main filtration core can reach 99.9%.Due to the filtering of main filtration core
Precision can reach indoor discharge standard, and the cleaned air after filtering can be directly discharged into interior by exhaust outlet below clarifier
Circulation.Comprehensive rotary wind type automatic back blow deashing is used inside filter core, makes cartridge surface deashing more thoroughly, totally, can be all the time
Ensure that deduster possesses certain suction air volume.
Intelligent unit fume purifier filter core is made using import PTFE micropores covering film filtering material, and filtering accuracy is high, can
The flue dust of 0.1 μm of filtering.According to the working strength of clarifier and the size of fume amount, the service life of filter core is different.No
Corresponding indicator lamp can light prompting on guidance panel with the case of, be inside provided with power phase and indicate, phase shortage short-circuit protection, if
Be equipped with temperature it is too high when autostop, the too high automatic back blow safeguard measure of pressure difference (can match).Included on guidance panel：Equipment is opened
Pass, power supply indicator, PLC perform filter core automatic ash removing, blower fan turning monitoring (inside control cabinet).
In summary, the prefabricated coil pipe group weldering work station of changeover portion proposed by the present invention, belongs to steam injection unit and automatically gives birth to
Changeover portion prefabricated production line in producing line, it is used to complete to gas injection unit convection current segment frames and transition segment frames coil pipe group butt welding
Connect, by mechanization group to, be aided with human weld, the completion weld task of high-effect high-quality.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
God any modification, equivalent substitution and improvements made etc., should be included in the scope of the protection with principle.
Claims (1)
1. the prefabricated coil pipe group weldering work station of changeover portion, it is characterised in that structure includes：
Operating platform, its base frame for including being fixed on ground and the truss fixed along the side of base frame two；
Four welding mechanisms, two tube bodies；
A tube body is set described in each two among welding mechanism as one group, two groups are arranged side by side and are arranged at operating platform bottom
On platform；
Welding machine storage platform, welding machine is which is provided with, and be provided with emergency staircase and cabling hoist；
Logistics trolley, the transport for material；
Control system, for the action of co-ordination station each several part, information exchanges；
The welding mechanism includes：
It is arranged at the support of operating platform truss upper end；
The support is provided with heating system, the source of welding current, dust removing purifier before weldering；
Heating system includes heater, temperature control box and warmer before the weldering；
Hydraulic elevation car is provided with below the support, for realizing the lifting of material；
The tube body includes：
The poling hoistable platform being arranged in operating platform truss；
Poling operation machine and hopper are provided with the bottom plate of the poling hoistable platform；
Lifting system is provided with the top of the poling hoistable platform, the lifting system is provided with the gripping apparatus being adapted with coil pipe,
For capturing coil pipe to poling operation machine；
The truss is gantry type frame structure；
Each welding mechanism sets two hydraulic elevation cars, and the hydraulic elevation car lift height is 4.5 meters；
The control system includes two groups of PLC control devices, and every group of PLC controls are provided with a CPU, are in one group of arrangement for controlling
Two welding mechanisms and a tube body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510185796.7A CN105772995B (en) | 2015-04-20 | 2015-04-20 | The prefabricated coil pipe group weldering work station of changeover portion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510185796.7A CN105772995B (en) | 2015-04-20 | 2015-04-20 | The prefabricated coil pipe group weldering work station of changeover portion |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105772995A CN105772995A (en) | 2016-07-20 |
| CN105772995B true CN105772995B (en) | 2017-12-05 |
Family
ID=56389865
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510185796.7A Expired - Fee Related CN105772995B (en) | 2015-04-20 | 2015-04-20 | The prefabricated coil pipe group weldering work station of changeover portion |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105772995B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201009058Y (en) * | 2007-03-16 | 2008-01-23 | 上海前山管道技术有限公司 | Automatic welding workstation for mobile pipe |
| CN201632783U (en) * | 2010-02-09 | 2010-11-17 | 于华北 | Side frame assembling and welding production line |
| CN102601604A (en) * | 2012-03-16 | 2012-07-25 | 中国第一重型机械集团大连加氢反应器制造有限公司 | Mechanical pipe inserting machine for chemical vessel and operation method of mechanical pipe inserting machine |
| CN102699514A (en) * | 2012-01-10 | 2012-10-03 | 浙江博雷重型机床制造有限公司 | Automatic nut welding equipment for spiral pile production |
| CN103962843A (en) * | 2013-01-29 | 2014-08-06 | 佛山市精一自动化设备有限公司 | Semi-automatic liner welding production line |
| CN204735863U (en) * | 2015-04-20 | 2015-11-04 | 骏马石油装备制造有限公司 | Coil pipe assembly welding workstation of changeover portion prefabrication |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100575272B1 (en) * | 2004-04-12 | 2006-04-28 | 주식회사 이랜텍 | Battery Pack Welding Machine And Welding Method Using The Same |
-
2015
- 2015-04-20 CN CN201510185796.7A patent/CN105772995B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201009058Y (en) * | 2007-03-16 | 2008-01-23 | 上海前山管道技术有限公司 | Automatic welding workstation for mobile pipe |
| CN201632783U (en) * | 2010-02-09 | 2010-11-17 | 于华北 | Side frame assembling and welding production line |
| CN102699514A (en) * | 2012-01-10 | 2012-10-03 | 浙江博雷重型机床制造有限公司 | Automatic nut welding equipment for spiral pile production |
| CN102601604A (en) * | 2012-03-16 | 2012-07-25 | 中国第一重型机械集团大连加氢反应器制造有限公司 | Mechanical pipe inserting machine for chemical vessel and operation method of mechanical pipe inserting machine |
| CN103962843A (en) * | 2013-01-29 | 2014-08-06 | 佛山市精一自动化设备有限公司 | Semi-automatic liner welding production line |
| CN204735863U (en) * | 2015-04-20 | 2015-11-04 | 骏马石油装备制造有限公司 | Coil pipe assembly welding workstation of changeover portion prefabrication |
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| Publication number | Publication date |
|---|---|
| CN105772995A (en) | 2016-07-20 |
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Granted publication date: 20171205 |