CN105772921A - Intermediate welding controller control method for robot intermediate-frequency resistance welding control cabinet - Google Patents

Intermediate welding controller control method for robot intermediate-frequency resistance welding control cabinet Download PDF

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Publication number
CN105772921A
CN105772921A CN201610175829.4A CN201610175829A CN105772921A CN 105772921 A CN105772921 A CN 105772921A CN 201610175829 A CN201610175829 A CN 201610175829A CN 105772921 A CN105772921 A CN 105772921A
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CN
China
Prior art keywords
welding
sample
disturbance
robot
switch board
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Application number
CN201610175829.4A
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Chinese (zh)
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CN105772921B (en
Inventor
姜继贤
李琪
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HEFEI GUOSHENG ELECTRIC COMMUNICATION Ltd
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HEFEI GUOSHENG ELECTRIC COMMUNICATION Ltd
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Priority to CN201610175829.4A priority Critical patent/CN105772921B/en
Priority claimed from CN201410379115.6A external-priority patent/CN104191080B/en
Publication of CN105772921A publication Critical patent/CN105772921A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/24Electric supply or control circuits therefor
    • B23K11/241Electric supplies
    • B23K11/243Multiple welding installations fed by one source

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Resistance Welding (AREA)

Abstract

The invention relates to an intermediate welding controller control method for a robot intermediate-frequency resistance welding control cabinet. The method comprises the following steps that a sample curve is established by analyzing qualified welding spots; in the welding process, welding current and resistance can be detected and fed back every millisecond, and the welding current and the welding time are automatically adjusted through the analysis of a welding controller (1) and the comparison with the sample curve; adjustment is conducted according to the energy conservation principle, and when the welding time delay is started, it is ensured that energy of actual welded welding spots is larger than or equal to energy of sample welding spots through the adjusting function of the welding controller (1); if splashing compensation occurs, the losses of metal liquid are offset by prolonging the welding time after splashing is found; and if disturbance compensation occurs, process parameters deviate from a sample, disturbance is caused, can be found and can be offset through the change of the current and the time, and the variation value is determined according to the disturbance type.

Description

A kind of middle welding controller control method of robot intermediate frequency resistance welding switch board
Technical field
The present patent application is on 08 04th, 2014 applying date, Application No.: 201410379115.6, entitled " a kind of Robot intermediate frequency resistance welding switch board " the divisional application of application for a patent for invention.The present invention relates to a kind of robot medium frequency electric Welding resistance connects the middle welding controller control method of switch board.
Background technology
Along with China joined WTO, China's expanding economy and the world integrate with, domestic compentition and the boundary of international competition Will be more and more fuzzyyer, the mode of production and the management mode in transformation past are extremely the most urgent.Also it is such at welding field, uses certainly Dynamicization welding improves productivity ratio and product quality has been trend of the times.So in large enterprise, to medium-sized and small enterprises be also as This.Use robot to carry out weld job and can be greatly enhanced productivity effect and business efficiency;On the other hand, the shifting of robot Bit rate is fast, up to 3m/s, the most faster.Therefore, it is however generally that, employing robot welding can by artificial welding efficiency than equally Improving 2~4 times, welding quality is excellent and stable.The welding jig of spot welding robot, needs to have employed integration soldering turret, welding Transformer is contained in after soldering turret, so transformer must minimize as far as possible.
Summary of the invention
The present invention devises the middle welding controller control method of a kind of robot intermediate frequency resistance welding switch board, and it solves Technical problem do not have currently on the market a special and robot welding with the use of intermediate frequency resistance welding switch board.
In order to solve the technical problem of above-mentioned existence, present invention employs below scheme:
The middle welding controller control method of a kind of robot intermediate frequency resistance welding switch board, comprises the following steps: by involutory The analysis of lattice solder joint, establishes sample curve;In welding process, the electric current of welding and resistance all can be examined by each millisecond Survey and feed back, by the analysis of welding controller (1) and contrasting with sample curve, automatically welding current and time are carried out Adjust;Be adjusted according to energy conservation principle, when soldered between extend and be unlocked, welding controller (1) regulatory function guarantees The actual energy energy more than or equal to sample solder joint being soldered solder joint;When compensating if there is splashing, after finding to splash, The loss of metal liquid will compensate by extending weld interval;During if there is disturbance compensation, procedure parameter deviates from sample, draws Having played disturbance, can be found and be compensated by the change of electric current and time, changing value depends on the type of disturbance.
A kind of robot intermediate frequency resistance welding switch board, it is characterised in that: be provided with inside switch board welding controller (1), 1000HZ induction coil (2), main power source breaker (3) and 1000HZ monitor (4), welding controller (1) is provided with for welding gun Welding controller main power source secondary end (5) that welding transformer main power source uses, is provided with ground connection bronze medal (6) in switch board cabinet; Switch board front cabinet door is provided with alarm lamp (7), main power source rotary handle of circuit breaker (8), RS232 PORT COM (10), flat recess band key door lock (11) and rotary handle door lock (12), main power source rotary handle of circuit breaker (8) controls main electricity Source breaker (3);Being provided with cable fixed support (15) in middle, the switch board back side, the switch board back side is positioned at cable fixed support (15) lower section is provided with welding controller dissipating cover (17), and the switch board back side is positioned at cable fixed support (15) and is arranged over welding gun letter Number cable socket (14), cable integrator (13), outside introduce 24VDC power supply cable-through hole (20), safety return circuit emergent stop signal mistake String holes (19), standby locking cable-through hole (16) and welding gun feed cable locked coil (18);It is also connected with at switch board end face Suspension ring (9).
Further, mains power cable was locked coil (11) by mains power cable and was entered switch board, was protected by cable outer layer Set strip off 4 is divided into tetra-strands of wires of L1, L2, L3 and PE, and four strands of wires are respectively by V-type insulation sleeve on annular cold pressure lines ose bag Pipe, installs insulated terminal cover after mains power cable L1, L2, L3 wire are coupled with on the terminal of main circuit breaker upper end and are compressed; PE wire is received on cabinet inner top ground connection bronze medal (6).
Further, welding gun feed cable one end connects welding gun, and the welding gun feed cable other end is locked by welding gun feed cable Tight coil (18) of crossing enters switch board, and tri-strands of wires of outer protective sleeve strip off U, V and PE, three strands of wires are led to by welding gun feed cable Cross pin type cold pressure lines nose and compress and put V-type insulating sleeve, welding gun feed cable U1, V1 wire is received the main electricity of welding controller U1, V1 of source secondary end (5) terminal-X4 end are upper and compress, and it is secondary that welding controller main power source received by welding gun feed cable PE line Hold on the PE of (5) terminal-X4 end and compress.
Further, 1000HZ monitor (4) includes current monitor;Current transformer;Current monitor and Current Mutual Inductance Device constitutes a residual current protective unit;Auxiliary reclay, it plays control on-off action when welding gun temperature changes;X1 terminal, By this terminal, KSR, the UIR on controller is signally attached to welding gun socket;XP terminal, is drawn by this terminal 24VDC power supply;F1 breaker, it controls for conventional 24V on/off, F2 breaker, and it is used for safe 24V on/off Control;V2 terminal, relay generation action and welding gun signal intensity can be sent to outside and V1 terminal by this terminal, 24V power supply is accessed from outside by this terminal.
This robot intermediate frequency resistance welding switch board has the advantages that
Robot welding switch board of the present invention, can well be applied to robot welding, can not only supervise by welding quality Control, also has stable welding technological properties and the extensibility of function, multiple communication modes, it is possible to well tackle various resistance Spot welding robot.
Accompanying drawing explanation
Fig. 1: the front view of robot of the present invention intermediate frequency resistance welding switch board;
Fig. 2: the internal structure schematic diagram of robot of the present invention intermediate frequency resistance welding switch board;
Fig. 3: the rearview of robot of the present invention intermediate frequency resistance welding switch board;
Fig. 4: robot of the present invention intermediate frequency resistance welding switch board matching used spot-welding welding tongs structural representation;
Fig. 5: robot of the present invention intermediate frequency resistance welding switch board matching used non-solder area protection structural scheme of mechanism;
The left view of Fig. 6: Fig. 5;
Fig. 7: welding controller welding controller schematic diagram in robot of the present invention intermediate frequency resistance welding switch board.
Description of reference numerals:
1 welding controller;2 1000HZ induction coils;3 main power source breakers;4 1000HZ monitors;5 welding controls Device main power source secondary end processed;6 ground connection bronze medals;7 alarm lamps;8 main power source rotary handle of circuit breakers;9 suspension ring; 10 RS232 PORT COMs;11 flat recess band key door locks;12 rotary handle door locks;13 cable integrators;14 welderings Rifle signal cable socket;15 cable fixed supports;16 standby locking cable-through holes;17 welding controller dissipating covers;18— Welding gun feed cable locked coil;19 safety return circuit emergent stop signal cable-through holes;The 20 outside 24VDC power supplys that introduce cross line Hole;
31 second horns;32 electrode caps;33 first horns;34 welding tong arms;35 joysticks;36 gas Cylinder;37 hanger for soldering pliers;38 spacing stoppers;
41 protective baffle plates;42 first rotating arms;43 connecting shafts;44 second turning arms;45 drive links;46 gas Cylinder;47 pedestals;48 impeller-hubs.
Detailed description of the invention
Below in conjunction with Fig. 1 to Fig. 7, the present invention will be further described:
As it is shown in figure 1, a kind of robot intermediate frequency resistance welding switch board, inside switch board, it is provided with welding controller 1,1000HZ sense Answering coil 2, main power source breaker 3 and 1000HZ monitor 4, welding controller 1 is provided with for welding gun welding transformer main power source The welding controller main power source secondary end 5 used, is provided with ground connection bronze medal 6 in switch board cabinet;Switch board front cabinet door sets There are alarm lamp 7, main power source rotary handle of circuit breaker 8, RS232 PORT COM 10, flat recess band key door lock 11 and rotation Turning handle door lock 12, main power source rotary handle of circuit breaker 8 controls main power source breaker 3;It is provided with line in middle, the switch board back side Cable fixed support 15, the switch board back side is positioned at below cable fixed support 15 and is provided with welding controller dissipating cover 17, and switch board is carried on the back Face is positioned at cable fixed support 15 and is arranged over welding gun signal cable socket 14, cable integrator 13, outside introducing 24VDC power supply Cable-through hole 20, safety return circuit emergent stop signal cable-through hole 19, standby locking cable-through hole 16 and welding gun feed cable locked coil 18;It is also connected with suspension ring 9 at switch board end face.
Mains power cable was locked coil 11 by mains power cable and was entered switch board, by cable outer layer sheath strip off 4 points Becoming tetra-strands of wires of L1, L2, L3 and PE, four strands of wires are respectively by V-type insulating sleeve on annular cold pressure lines ose bag, by main power source Cable L1, L2, L3 wire installs insulated terminal cover after being coupled with on the terminal of main circuit breaker upper end and compressing;Cabinet received by PE wire On inner top ground connection bronze medal 6.
Welding gun feed cable one end connects welding gun, and the welding gun feed cable other end locked coil by welding gun feed cable 10 enter switch board, and tri-strands of wires of outer protective sleeve strip off U, V and PE, three strands of wires are colded pressing by welding gun feed cable by pin type Line nose compresses and puts V-type insulating sleeve, and welding gun feed cable U1, V1 wire is received welding controller main power source secondary end 5 U1, V1 of terminal-X4 end are upper and compress, and welding controller main power source secondary end 5 terminal-X4 end received by welding gun feed cable PE line PE on and compress.
1000HZ monitor 4 includes current monitor;Current transformer;Current monitor summation current transformer constitutes a leakage Electric protection unit;Auxiliary reclay, it plays control on-off action when welding gun temperature changes;X1 terminal, by this end KSR, UIR on controller is signally attached to welding gun socket by son;XP terminal, draws 24VDC power supply by this terminal; F1 Breaker, it controls for conventional 24V on/off, F2 breaker, and it controls for safe 24V on/off;V2 terminal, Relay generation action and welding gun signal intensity can be sent to outside and V1 terminal by this terminal, from outside by this end Son accesses 24V power supply.
Switch board technical parameter illustrates:
Controller model: PSI 63C0.777L1
Power requirement: 3P+PE (TN system, TN system)
Input voltage: 400 V 20% to 480 V+10% 50/60 Hz
Output voltage: 500V ± 3% 1000Hz ± 3%
Maximum heat continuous current: 110A
Maximum output current: 800A
No-load power: 110W ± 10%
Applied environment temperature :+5 DEG C~+45 DEG C
Switch board detection of electrical leakage scope: 0 in the range of 0~2000Hz~300mA
Welding transformer range of application: electric resistance welding, projection welding, mixed weldering etc.
Welding switch board main feature:
1, UIR adaptation function, it is provided that visual adjustment interface, during welding debugging, can set up corresponding according to the sheet material of combination Invariable power sample curve;
2, welding gun electrode management program, has electrode tally function, it is possible to realize electrode dressing or replacement request instruction;
3, more than 4 kinds communication modes of expansible Profibus, Ethernet, Interbus, Devicenet.
As it is shown in fig. 7, a kind of spot-welding welding tongs, the weldering that spot-welding welding tongs is connected with above-mentioned robot intermediate frequency resistance welding switch board Rifle with the use of, it include the second horn 31, electrode cap the 32, first horn 33, two weld tong arm 34, joystick 35, cylinder 36 and hanger for soldering pliers 37.Connecting between two welding tong arms 34 has cylinder 36, joystick 35 to be used for controlling cylinder The unlatching of 36.Two connection ends welding tong arm 34 common are provided with the first horn 33, and electrode cap 32 is positioned at the first horn 33 On.Second horn 31 is also connected on two welding tong arm 34 common connection ends, and the spacing stopper 38 of fixture limits second Scope that horn 31 moves and stroke.
The operation principle of this spot-welding welding tongs is: by joystick 35 control cylinder 36 work time, cylinder 36 gives two welderings Connecing tong arm 34 pressure, two welding tong arms 34 give the first horn 33 tension force under the effect of the pressure, and the second horn 31 is being opened Contacting fixture upper limit stopper 38 under the effect of power, the first horn 33 is produced by spacing stopper 38 by the second horn 31 Raw reaction force, the electrode cap 32 on the first horn 33, under the effect of the second horn 31 reaction force, makes electrode cap 32 Have pressure, and contact further with sheet metal component and complete high-quality welding.
As it can be seen in figures 5 and 6, present invention additionally comprises non-solder area protection mechanism, this non-solder area protection mechanism and this In invention welding gun with the use of.This non-solder area protection mechanism includes multiple protective baffle plate 41, multiple first rotating arm 42, many Individual connecting shaft 43, multiple second turning arm 44, drive link 45, cylinder 46, pedestal 47 and multiple impeller-hub 48.Each first rotation Pivoted arm 42 and one second turning arm 44 are integrated part, and protective baffle plate 41 is arranged on first rotating arm 42 for stopping and protecting non- Welding region.Axle installing hole, any one connection of pedestal 47 vertical plane it is provided with between first rotating arm 42 and the second turning arm 44 Axle 43 inserts in the axle installing hole between corresponding first rotating arm 42 and the second turning arm 44.It also is provided with on second turning arm 44 Axle installing hole, vertical and parallel be provided with multiple impeller-hub 48 on drive link 45, each impeller-hub 48 inserts the second rotation of correspondence In the axle installing hole of arm 44.Drive link 45 horizontal movement under cylinder 46 acts on.
In the present invention, the operation principle of non-solder area protection mechanism is as follows: welding gun is when welding, by body structure Impact, being partially welded will necessarily occur in some positions, the least bit and rosin joint have influence on non-solder region, and main cause is to grasp in welding process Making personnel cannot the position of visual solder joint.
When non-solder of the present invention area protection mechanism cylinder 46 works, to the thrust of drive link 45 horizontal direction, drive link 45 drive impeller-hub 48 also to do the movement of horizontal direction, and first rotating arm 42 and the second turning arm 44 are in impeller-hub 48 and connecting shaft Rotate around connecting shaft 43 under 43 styles of work.During rotation, protective baffle plate 41 is positioned at vertical height and sends out the most accordingly Changing, thus for the non-solder region of differing heights, can be by under cylinder action so that protective baffle plate 41 hides Gear, thus can be greatly reduced occur being partially welded, the least bit and rosin joint situation, also well protection to non-solder region.Anti-bib Plate 41 size is interchangeable to adapt to the non-solder region of different areas.Owing to many automobile same area carry out same Time welding, it is possible to use multiple protective baffle plate 41.
As shown in Figure 6, the middle welding controller control method of robot of the present invention intermediate frequency resistance welding switch board is as follows: logical Cross the analysis to qualified solder joint, establish sample curve;In welding process, each millisecond all can be to the electric current of welding and resistance Detect and feed back, by the analysis of welding controller 1 and contrasting with sample curve, automatically to welding current and time It is adjusted;Be adjusted according to energy conservation principle, when soldered between extend and be unlocked, welding controller 1 regulatory function is true Protect reality and be soldered the energy energy more than or equal to sample solder joint of solder joint;When compensating if there is splashing, finding splashing After, the loss of metal liquid will compensate by extending weld interval;During if there is disturbance compensation, procedure parameter deviates from sample This, caused disturbance, can be found and be compensated by the change of electric current and time, and changing value depends on the type of disturbance.
Above in conjunction with accompanying drawing, the present invention is carried out exemplary description, it is clear that the realization of the present invention is not by aforesaid way Restriction, as long as have employed method design and the various improvement that carry out of technical scheme of the present invention or the most improved by the present invention Design and technical scheme directly apply to other occasion, the most within the scope of the present invention.

Claims (1)

1. a middle welding controller control method for robot intermediate frequency resistance welding switch board, comprises the following steps: by right The analysis of qualified solder joint, establishes sample curve;In welding process, the electric current of welding and resistance all can be carried out by each millisecond Detect and feed back, by the analysis of welding controller (1) and contrasting with sample curve, automatically welding current and time are entered Row sum-equal matrix;Be adjusted according to energy conservation principle, when soldered between extend and be unlocked, welding controller (1) regulatory function is true Protect reality and be soldered the energy energy more than or equal to sample solder joint of solder joint;When compensating if there is splashing, finding splashing After, the loss of metal liquid will compensate by extending weld interval;During if there is disturbance compensation, procedure parameter deviates from sample This, caused disturbance, can be found and be compensated by the change of electric current and time, and changing value depends on the type of disturbance.
CN201610175829.4A 2014-08-04 2014-08-04 A kind of welding controller control method in robot intermediate frequency resistance welding switch board Expired - Fee Related CN105772921B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610175829.4A CN105772921B (en) 2014-08-04 2014-08-04 A kind of welding controller control method in robot intermediate frequency resistance welding switch board

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201610175829.4A CN105772921B (en) 2014-08-04 2014-08-04 A kind of welding controller control method in robot intermediate frequency resistance welding switch board
CN201410379115.6A CN104191080B (en) 2014-08-04 2014-08-04 A kind of robot intermediate frequency resistance welded switch board

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CN201410379115.6A Division CN104191080B (en) 2014-08-04 2014-08-04 A kind of robot intermediate frequency resistance welded switch board

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CN105772921B CN105772921B (en) 2018-07-10

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58181488A (en) * 1982-04-16 1983-10-24 Sanyo Kiko Kk Method for controlling resistance welding current
JPH0788660A (en) * 1993-09-21 1995-04-04 Na Detsukusu:Kk Control method for resistance welding machine
CN1121858A (en) * 1994-02-25 1996-05-08 宫地技术株式会社 Method for controlling resistance welding using fuzzy reasoning
CN202934211U (en) * 2012-12-14 2013-05-15 合肥国声电子通信有限责任公司 Self-adaption intermediate frequency welding control cabinet

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58181488A (en) * 1982-04-16 1983-10-24 Sanyo Kiko Kk Method for controlling resistance welding current
JPH0788660A (en) * 1993-09-21 1995-04-04 Na Detsukusu:Kk Control method for resistance welding machine
CN1121858A (en) * 1994-02-25 1996-05-08 宫地技术株式会社 Method for controlling resistance welding using fuzzy reasoning
CN202934211U (en) * 2012-12-14 2013-05-15 合肥国声电子通信有限责任公司 Self-adaption intermediate frequency welding control cabinet

Non-Patent Citations (4)

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何遗春: "动态电阻控制在镀锌钢板电阻", 《电焊机》 *
大连焊接自动化技术有限公司: "动态电阻法提高车身点焊质量", 《现代零部件》 *
朱尧明: "如何通过动态电阻曲线的自适应控制来优化焊接飞溅率", 《自动化博览》 *
王毅等: "UIR技术在车身焊接中的应用", 《金属加工》 *

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Granted publication date: 20180710