CN105767416B - Football candy automatic molding machine - Google Patents
Football candy automatic molding machine Download PDFInfo
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- CN105767416B CN105767416B CN201610267928.5A CN201610267928A CN105767416B CN 105767416 B CN105767416 B CN 105767416B CN 201610267928 A CN201610267928 A CN 201610267928A CN 105767416 B CN105767416 B CN 105767416B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/02—Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
- A23G3/0236—Shaping of liquid, paste, powder; Manufacture of moulded articles, e.g. modelling, moulding, calendering
- A23G3/0242—Apparatus in which the material is shaped at least partially by a die; Extrusion of cross-sections or plates, optionally the associated cutting device
- A23G3/0247—Devices for cutting, modelling of sections or plates; Embossing, punching, e.g. stamping tools
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Confectionery (AREA)
Abstract
The invention discloses an automatic football candy forming machine, which comprises a stamping forming host machine, a control device and a material preparation and feeding device, wherein the stamping forming host machine comprises a frame, an intermittent circulating conveying mechanism and a stamping forming device, wherein the intermittent circulating conveying mechanism and the stamping forming device are arranged on the frame, the stamping forming device is positioned above the intermittent circulating conveying mechanism, and a plurality of movable forming modules capable of moving along with the intermittent circulating conveying mechanism in a circulating way are arranged on the intermittent circulating conveying mechanism; the material preparation and feeding device comprises a sugar sorting machine provided with a sugar sorting disc and a synchronous conveying belt for conveying raw material sugar in the sugar sorting disc into the movable forming module; the control device is connected with the intermittent type circulating conveying mechanism, the stamping forming device and the material preparation and feeding device in a circuit manner and is used for controlling the starting and the closing of the intermittent type circulating conveying mechanism, the stamping forming device and the material preparation and feeding device. The invention improves the production efficiency of football sugar, saves the production cost, is convenient to operate, has high degree of automation and has wide market prospect.
Description
Technical Field
The invention relates to the field of football candy manufacturing, in particular to an automatic football candy forming machine.
Background
The football candy belongs to gum candy, after being manufactured into a sphere shape according to the traditional process, the football candy is embossed in the last procedure, pressed into football patterns, and finished after the leftover materials are removed; the prior embossing process is manual operation, and the spherical sugar is pressed into football sugar by combining two hemispherical female dies carved with football patterns. The manual operation production efficiency is extremely low, so that the labor cost is saved, the mechanical automatic production is realized, and the football sugar automatic forming machine is developed.
Disclosure of Invention
Aiming at the technical problems, the invention aims to solve the problem of low efficiency in the existing football candy processing, and provides the football candy automatic forming machine with high production efficiency and good automation degree.
The invention is realized by the following technical scheme:
the automatic football candy forming machine comprises a punch forming host machine, a control device and a material preparation and feeding device, wherein the punch forming host machine comprises a frame, an intermittent circulating conveying mechanism and a punch forming device, the intermittent circulating conveying mechanism and the punch forming device are arranged on the frame, the punch forming device is positioned above the intermittent circulating conveying mechanism, and a plurality of movable forming modules capable of moving circularly along with the intermittent circulating conveying mechanism are arranged on the intermittent circulating conveying mechanism;
the material preparation and feeding device comprises a sugar sorting machine provided with a sugar sorting disc and a synchronous conveying belt for conveying raw material sugar in the sugar sorting disc into the movable forming module;
the control device is connected with the intermittent type circulating conveying mechanism, the stamping forming device and the material preparation and feeding device in a circuit manner and is used for controlling the starting and the closing of the intermittent type circulating conveying mechanism, the stamping forming device and the material preparation and feeding device.
Further, the intermittent circulating conveying mechanism comprises an intermittent power device, a main machine conveying chain, a driving sprocket and a driven sprocket, wherein the intermittent power device, the main machine conveying chain and the driving sprocket and the driven sprocket are arranged on the frame, the rotation centers of the driving sprocket and the driven sprocket are located on the same horizontal plane, the driving sprocket is in driving connection with the intermittent power device, and the main machine conveying chain is matched with the driving sprocket and the driven sprocket. Intermittent circulating transmission is realized through the intermittent power device and the chain wheel pair, and the device has the advantages of simple structure, low cost, good universality, durability and convenient maintenance.
Further, the intermittent power device comprises a power motor and an intermittent divider, wherein an output shaft of the power motor is in driving connection with an input end of the intermittent divider through a chain wheel pair, an output end of the intermittent divider is in driving connection with a driving chain wheel, and the intermittent divider is a mechanism for realizing intermittent movement and has the remarkable characteristics of high indexing accuracy, stable operation, large transmission torque, self-locking during positioning, compact structure, small volume, low noise, good high-speed performance, long service life and the like.
Further, the upper end face of the frame is also provided with a chain guide rail for supporting a host conveying chain, the host conveying chain plays a supporting and guiding role, phenomena of sagging, bending, displacement and the like of the host conveying chain due to stress are reduced, and the molding quality is improved.
Further, the chain guide rail comprises a fixed guide rail and a floating chain guide rail located in a punching area under the punching forming device, the bottom of the floating chain guide rail is fixed on the frame through a supporting spring and a supporting plate, and the floating chain guide rail is arranged, so that the impact force of the punching forming device to a forming die during punching forming can be effectively buffered, and the loss of equipment is avoided.
Further, the stamping forming device comprises a stamping cylinder, an upper die connecting plate provided with a chute, a T-shaped connecting rod and an upper die punch which are sequentially connected from top to bottom, the upper end of the T-shaped connecting rod is connected with the chute on the upper die connecting plate, the edge of the upper die punch is provided with a floating locating pin, at least one upper die is arranged in the middle of the lower end face, and four inclined plane protruding pins are symmetrically arranged around each upper die. The four inclined plane protruding pins act as the function of inclined plane structure in the punching process, realize the drive to the middle mould, the T-shaped connecting rod makes the upper mould punch have certain space of swaying with the connected mode of last mould link plate, and the quick, the accurate location of mould can then be realized to the locating pin that floats, guarantees fashioned yields.
Further, the movable molding module comprises a die main body, a guide hole is formed in the edge of the upper end face of the die main body, at least one cross-shaped chute is arranged in the middle of the die main body, four middle dies with reset functions are horizontally and symmetrically arranged in the cross-shaped chute, and a lower die with reset functions is vertically arranged in the center of the cross-shaped chute. After the die is closed, the upper die, the lower die and the four middle dies jointly complete the punch forming of the football candy, and simultaneously, when the dies are opened and ejected, the middle dies and the lower dies can be automatically reset to prepare for the next punch forming.
Further, a sugar detecting device for detecting whether raw material sugar is filled in the movable molding module through a photoelectric switch is further arranged on the frame, the sugar detecting device is in circuit connection with the control device, and when the lack of the raw material sugar in the movable molding module is detected, the equipment is closed. The setting of the sugar detection device can reduce the useless operation time of the equipment, provide quick and automatic early warning prompt for timely finding the operation fault of the equipment, and ensure the safe and normal operation of the equipment.
Further, the frame is also provided with an ejector which downwards acts on the lower die to enable the football candy to drop after being demolded, and a discharging conveyer belt is arranged at the falling position of the football candy to realize smooth demolding and automatic collection of the football candy.
Further, the frame is provided with a die sweeping device and a blowing device for cleaning the movable molding die set after the football drops along the moving direction of the movable molding die set, the die sweeping device and the blowing device are connected with a control device through a circuit, cleaning of the movable molding die set is realized under the control of the control device, waste materials for cleaning the die and dust blowing away are used for guaranteeing smooth molding processing.
Compared with the prior art, the football candy automatic forming machine provided by the invention greatly improves the production efficiency of football candy, saves the production cost, reduces the labor intensity, has simple structure, is convenient to operate, has high degree of automation and has wide market prospect.
Drawings
Fig. 1 is a schematic front view of an automatic football candy forming machine according to an embodiment of the invention.
Fig. 2 is a schematic left view of an automatic football candy forming machine according to an embodiment of the invention.
Fig. 3 is a schematic top view of an automatic football forming machine (without a punching device) according to an embodiment of the invention.
Fig. 4 is a schematic view showing a state when a single molding die of the automatic football candy molding machine according to the embodiment of the invention is fed.
Fig. 5 is a schematic view showing a state of a single forming die of the automatic football forming machine in a die closing and stamping process.
Fig. 6 is a schematic diagram showing a state of a single forming mold of the automatic football forming machine in a mold opening ejection state according to an embodiment of the invention.
The figure shows: 1-a discharge conveyor belt; 2-batch divider; 3-sprocket set; 4-a drive sprocket; 5-host transfer chain; 6-moving the forming module; 7-an inclined plane convex pin; 8-upper die punch; a 9-T shaped connecting rod; 10-upper die connecting plate; 11-PLC electric cabinet; 12-punching a cylinder; 13-upper die; 14-floating locating pins; 15-a sugar detection device; 16-synchronous conveyor belt; 17-a sugar management plate; 18-driven sprocket; 19-a sugar sorting machine; 20-blowing device; 21-a floating chain guide; 22-supporting springs; 23-supporting plates; 24-die sweeping device; 25-supporting feet; 26-universal wheels; 27-a frame; 28-a shield; 29-a power motor; 30-middle mold; 31-lower die; 32-raw material sugar; 33-football sugar; 34-an ejector device; 35-chain guide.
Detailed Description
The objects of the present invention will be described in further detail by the following specific examples, which are not repeated herein, but the embodiments of the present invention are not limited to the following examples.
As shown in fig. 1 to 6, an automatic football forming machine comprises a punch forming host machine, a control device and a material preparation and feeding device, wherein the punch forming host machine comprises a frame 27, an intermittent circulating conveying mechanism and a punch forming device, the intermittent circulating conveying mechanism is arranged on the frame 27, the punch forming device is positioned above the intermittent circulating conveying mechanism, and a plurality of moving forming modules 6 which move along with the intermittent circulating conveying mechanism in a circulating way are uniformly arranged on the intermittent circulating conveying mechanism at intervals;
the control device adopts a PLC electric cabinet 11, is respectively connected with the intermittent type circulation conveying mechanism, the stamping forming device and the material preparation and feeding device in a circuit manner, and is used for controlling the starting and the closing of the intermittent type circulation conveying mechanism, the stamping forming device and the material preparation and feeding device.
The intermittent circulating conveying mechanism comprises an intermittent power device, a main machine conveying chain 5, a driving sprocket 4 and a driven sprocket 18, wherein the intermittent power device, the main machine conveying chain 5 and the driving sprocket 4 and the driven sprocket 18 are arranged on the rack 27, the rotation centers of the driving sprocket 4 and the intermittent power device are in driving connection, and the main machine conveying chain 5 is matched with the driving sprocket 4 and the driven sprocket 18. The movable forming module 6 is fixed on the host conveying chain 5, intermittent circulating conveying of the movable forming module 6 is realized through an intermittent power device and a chain wheel pair, and the movable forming module is simple in structure, low in cost, good in universality, durable and convenient to maintain.
The intermittent power device comprises a power motor 29 and an intermittent divider 2, wherein an output shaft of the power motor 29 is in driving connection with an input end of the intermittent divider 2 through a sprocket pair 3, an output end of the intermittent divider 2 is in driving connection with a driving sprocket 4, and the power motor 29, the intermittent divider 2 and the sprocket pair 3 are protected by a protecting cover 28. The intermittent divider is a mechanism for realizing intermittent motion, and has the remarkable characteristics of high indexing accuracy, stable operation, large transmission torque, self-locking during positioning, compact structure, small volume, low noise, good high-speed performance, long service life and the like.
The material feeding unit of prepareeing material include be provided with reason sugar machine 19 of reason sugar disc 17 and carry the synchronous conveyer belt 16 in the removal shaping module 6 with the raw materials sugar 32 in the reason sugar disc 17, in this embodiment, four total synchronous conveyer belts 16, every synchronous conveyer belt 16 all includes and comprises longitudinal baffle and horizontal baffle constitution sugar storage tank, under the control of PLC electric cabinet 11, coordinates with host computer conveying chain 5, under the vibration of reason sugar disc 17, carry raw materials sugar 32 for four sets of shaping moulds that are located in the removal shaping module 6.
The upper end face of the frame 27 is also provided with a chain guide rail 35 for supporting the host conveyor chain 5, the chain guide rail 35 comprises a fixed guide rail and a floating chain guide rail 21 positioned in a punching area right below the punching device, the bottom of the floating chain guide rail 21 is fixed on the frame 27 through a supporting spring 22 and a supporting plate 23, and the host conveyor chain 5 in the area can move downwards along with the floating chain guide rail 21 during punching, and can reset immediately after punching is completed. The chain guide rail 35 plays a supporting and guiding role on the main machine conveying chain 5, so that phenomena of sagging, bending, displacement and the like of the main machine conveying chain 5 due to stress are reduced, the forming quality is improved, and the floating chain guide rail 21 is arranged, so that the rigid impact force of the stamping forming device on the main machine conveying chain 5, namely the forming die, during stamping forming can be effectively buffered, and the loss on equipment is reduced.
The stamping forming device comprises a stamping cylinder 12, an upper die connecting plate 10 provided with a chute, a T-shaped connecting rod 9 and an upper die punch 8 which are sequentially connected from top to bottom, wherein the upper end of the T-shaped connecting rod 9 is connected with the chute on the upper die connecting plate 10, four floating positioning pins 14 are arranged at the edge of the upper die punch 8, four upper dies 13 are arranged in the middle of the lower end face, and four inclined plane convex pins 7 are symmetrically arranged on the periphery of each upper die 13. The four inclined plane raised pins 7 act as the function of an inclined plane structure in the stamping process, so that the middle die 30 is driven, the T-shaped connecting rod and the upper die connecting plate 10 are connected, so that the upper die punch 8 has a certain swinging space, the floating positioning pins 14 can realize quick and accurate positioning of the die, and the forming yield is ensured.
The movable forming module 6 comprises a die body, a guide hole is formed in the edge of the upper end face of the die body, four cross-shaped sliding grooves are formed in the middle of the die body in an arrangement mode, four middle dies 30 with reset functions are horizontally and symmetrically arranged in the cross-shaped sliding grooves, a lower die 31 with reset functions is vertically arranged in the center of the cross-shaped sliding grooves, a floating locating pin 14 on an upper die punch 8 is firstly inserted into the guide hole during die assembly, locating is automatically completed, then each middle die 30 corresponding to each inclined plane protruding pin 7 is extruded, the middle dies 30 synchronously move towards the center of the cross-shaped sliding grooves by utilizing the inclined plane mechanism principle, after die assembly is completed, the upper die 13, the lower die 31 and the four middle dies 30 jointly complete the stamping forming of raw material sugar 32, four football sugars 33 can be processed through one-time stamping, the processing efficiency is effectively improved, and simultaneously, each middle die 30 and the lower dies 31 can be automatically reset during die opening and ejection, so that preparation is made for the next stamping forming.
The frame 27 is also provided with a sugar detecting device 15 for detecting whether the raw material sugar 32 is filled in the movable molding module 6 through a photoelectric switch, the sugar detecting device 15 is in circuit connection with the PLC electric cabinet 11, and when the raw material sugar 32 is detected to be absent in the movable molding module 6, the equipment is closed. The sugar detection device 15 can reduce the useless operation time of the equipment, provide quick and automatic early warning prompt for timely finding the operation fault of the equipment, facilitate maintenance and ensure the safe and normal operation of the equipment.
The frame 27 is further provided with an ejector 34 which downwards acts on the lower die 31 to enable the football sugar 33 to drop after being demolded, a discharging conveyor belt 1 is arranged at the falling position of the football sugar 33, smooth demolding and automatic collection of the football sugar are achieved, and the ejector 34 of the embodiment is driven by a linear cylinder.
The machine frame 27 is sequentially provided with the die sweeping device 24 and the blowing device 20 for cleaning the movable forming die set 6 after the football sugar 33 falls down along the moving direction of the movable forming die set 6, the die sweeping device 24 and the blowing device 20 are in circuit connection with the PLC electric cabinet 11, if the die sweeping device 24 can be provided with a rotary or vibration electric brush, the blowing device 20 can be connected with an air pressure system, cleaning of the movable forming die set 6 is realized under the control of the PLC electric cabinet 11, and smooth forming processing is ensured.
The bottom of the frame 27 is also provided with a supporting foot 25 and a universal wheel 26, which are convenient for moving and positioning.
The operation process and principle of the football sugar automatic forming machine provided by the embodiment are as follows:
to complete an embossing process, several working procedures are required, the corresponding working stations of each working procedure are arranged at specific positions where the conveying chain passes, and one forming die can complete the processing of football sugar after passing through several working stations: the sugar feeding station, the sugar detecting station, the stamping forming station, the ejection station (sugar unloading), the mould sweeping station and the air blowing station are as follows:
after the equipment is started, the power motor 29 drives the chain wheel set 3 to drive, then the speed is reduced by the intermittent divider 2, so that one host conveyor chain 5 is driven to do intermittent circulation uniform motion, at a sugar feeding station, the sugar sorting machine 19 sends raw material sugar 32 into each forming die of the movable forming die set 6 through the synchronous conveyor belt 16, then the host conveyor chain 5 drives the movable forming die set 6 to move to a sugar detection station, if a sugar detection device 15 at the sugar detection station detects that the raw material sugar 32 is absent in each forming die, the stamping operation is stopped, otherwise, the host conveyor chain 5 drives the movable forming die set 6 to move to the stamping forming station, and the stamping forming is completed; after the stamping forming is finished, the host conveyor chain 5 drives the movable forming module 6 to move to an ejection station (for discharging sugar), at the moment, the front surface of the movable forming module 6 faces downwards, an ejection device 34 positioned at the ejection station acts on the lower die 31, and the football sugar 33 is ejected and then falls onto the discharge conveyor belt 1 to be taken away; finally, the host conveyor chain 5 drives the movable forming module 6 to sequentially move to a die sweeping station and an air blowing station, and cleaning treatment of the movable forming module 6 is completed. After the cleaning process, the movable molding module 6 again enters the sugar feeding process again, and the next operation cycle is started.
The above examples of the present invention are merely illustrative of the present invention and are not intended to limit the embodiments of the present invention. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are desired to be protected by the following claims.
Claims (3)
1. The utility model provides a football sugar automatic molding machine, includes stamping forming host computer, controlling means, prepares material feeding unit, its characterized in that:
the stamping forming host comprises a frame (27), an intermittent circulating conveying mechanism and a stamping forming device, wherein the intermittent circulating conveying mechanism and the stamping forming device are arranged on the frame (27), the stamping forming device is positioned above the intermittent circulating conveying mechanism, and a plurality of movable forming modules (6) which move circularly along with the intermittent circulating conveying mechanism are arranged on the intermittent circulating conveying mechanism;
the material preparation and feeding device comprises a sugar sorting machine (19) provided with a sugar sorting disc (17), and a synchronous conveying belt (16) for conveying raw material sugar (32) in the sugar sorting disc (17) into the movable forming module (6);
the control device is in circuit connection with the intermittent type circulating conveying mechanism, the stamping forming device and the material preparation and feeding device and is used for controlling the starting and the closing of the intermittent type circulating conveying mechanism, the stamping forming device and the material preparation and feeding device;
the intermittent circulating conveying mechanism comprises an intermittent power device, a main machine conveying chain (5), a driving sprocket (4) and a driven sprocket (18), wherein the intermittent power device, the main machine conveying chain (5) and the driving sprocket (4) and the driven sprocket (18) are arranged on the frame (27), the rotation centers of the driving sprocket (4) and the intermittent power device are in driving connection, and the main machine conveying chain (5) is matched with the driving sprocket (4) and the driven sprocket (18); the intermittent power device comprises a power motor (29) and an intermittent divider (2), wherein an output shaft of the power motor (29) is in driving connection with an input end of the intermittent divider (2) through a chain wheel pair (3), and an output end of the intermittent divider (2) is in driving connection with a driving chain wheel (4);
the upper end face of the frame (27) is also provided with a chain guide rail (35) for supporting a host conveying chain (5); the chain guide rail (35) comprises a fixed guide rail and a floating chain guide rail (21) positioned in a stamping area under the stamping forming device, and the bottom of the floating chain guide rail (21) is fixed on the frame (27) through a supporting spring (22) and a supporting plate (23); the stamping forming device comprises stamping cylinders (12), upper die connecting plates (10) provided with sliding grooves, T-shaped connecting rods (9) and upper die stamping heads (8) which are sequentially connected from top to bottom, wherein the upper ends of the T-shaped connecting rods (9) are connected with the sliding grooves on the upper die connecting plates (10), floating positioning pins (14) are arranged at the edges of the upper die stamping heads (8), at least one upper die (13) is arranged in the middle of the lower end face, and four inclined plane protruding pins (7) are symmetrically arranged around each upper die (13); the movable forming module (6) comprises a die main body, a guide hole is formed in the edge of the upper end face of the die main body, at least one cross-shaped chute is arranged in the middle of the die main body, four middle dies (30) with reset functions are horizontally and symmetrically arranged in the cross-shaped chute, and a lower die (31) with reset functions is vertically arranged in the center of the cross-shaped chute; the machine frame (27) is also provided with a sugar detection device (15) for detecting whether raw material sugar (32) is filled in the movable molding module (6) through a photoelectric switch, the sugar detection device (15) is in circuit connection with the control device, and when the lack of the raw material sugar (32) in the movable molding module (6) is detected, the equipment is closed.
2. The automatic football candy forming machine of claim 1, wherein: the machine frame (27) is further provided with an ejection device (34) which downwards acts on the lower die (31) to enable the football sugar (33) to drop after being demolded, and a discharging conveying belt (1) is arranged at the falling position of the football sugar (33).
3. The automatic football candy forming machine of claim 1, wherein: the machine frame (27) is sequentially provided with a die sweeping device (24) and a blowing device (20) which are used for cleaning the movable molding module (6) after the football sugar (33) falls down along the moving direction of the movable molding module (6), and the die sweeping device (24) and the blowing device (20) are in circuit connection with a control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610267928.5A CN105767416B (en) | 2016-04-25 | 2016-04-25 | Football candy automatic molding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610267928.5A CN105767416B (en) | 2016-04-25 | 2016-04-25 | Football candy automatic molding machine |
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| CN105767416A CN105767416A (en) | 2016-07-20 |
| CN105767416B true CN105767416B (en) | 2023-07-18 |
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| CN201610267928.5A Active CN105767416B (en) | 2016-04-25 | 2016-04-25 | Football candy automatic molding machine |
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| CN106561938B (en) * | 2016-11-09 | 2023-04-21 | 华南理工大学 | Embossing ball sugar key forming device |
| CN108813063B (en) * | 2018-05-25 | 2021-12-17 | 华南理工大学 | Efficient full-automatic flower ball sugar pressing forming machine |
| CN109730347A (en) * | 2019-03-25 | 2019-05-10 | 荣成泰祥食品股份有限公司 | A kind of turning device on ball curing assembly line |
| CN110447750B (en) * | 2019-08-13 | 2022-08-26 | 南通维尔斯机械科技有限公司 | Pressing plate type lollipop forming machine |
| CN110586737B (en) * | 2019-10-24 | 2020-12-01 | 林义 | Continuous blanking method of circulating die applied to punch press |
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