Summary of the invention
For above shortcomings on existing fermented bean curd production, it is provided that a kind of fermenting and producing device produced suitable in fermented bean curd, solving equipment in fermented bean curd fermenting and producing many, labor intensity is big, the defect that production efficiency is relatively low.The present invention can pass through temperature humidity and control automatization's ferment control of guarantee equipment whole year production, corresponding operating manpower cost and production cost, the raising energy utilization rate of reducing, the round-the-clock fermented bean curd fermenting and producing of scale of applicable fermented bean curd manufacturing enterprise.
nullIn order to achieve the above object,The technical solution adopted in the present invention is as follows: a kind of fermenting and producing device produced suitable in fermented bean curd,It includes: fermented bean curd fermenting case、Wireless temperature humidity sensor、Automatic control system、Cold-water return valve、Cold water inlet valve、Auxiliary cold water inlet valve、Compressed air valve door、Compression air heating steam control valve door、On-line cleaning inlet valve、On-line cleaning backwater valve、Strong brine inlet valve、Strong brine backwater manually-operated gate、Waste gas recovery manually-operated gate、Mobile self priming pump/CIP returns pump、Recycle-water valve、Brackish water reclaims valve、Strong brine metered flow meter、Compressed air temperature sensor、Bridging bend pipe、Saline slot、The cold dry equipment of pneumatics、On-line cleaning equipment、For producing the box wind-cooled cold-water machine of frozen water、Boiler、Steam trap、CIP feed water flow gauge、Strong brine recovery pump、Strong brine delivery pump;
Wherein, described fermented bean curd fermenting case is made up of casing and lid, and wherein, described casing upper end has container cover fixed hook, and cabinet exterior is provided with tank wall heat-insulation layer;A coil pipe for cooling down or heat, heating/cooling device when heating as fermented bean curd fermenting case/cool down it is provided with in casing;Described lower box is provided with coil pipe heating/cooling import manually-operated gate, and this valve is connected with the Single port of coil pipe;Described casing top is provided with coil pipe heating/cooling outlet manually-operated gate, and this valve is connected with the another port of coil pipe;Being provided with netted baffle plate inside described coil pipe, the surface of described netted baffle plate is mesh structure, has the function that infiltration is ventilative, pallet positions, bean curd unstrained spirits is protected;The bottom of described casing is provided with tank bottoms compressed air line, and pipeline is provided with some compressed-air atomizers;Described box bottom is provided with compression air/cool water manually-operated gate, and described compression air/cool water manually-operated gate is connected with tank bottoms compressed air line;The bottom of described casing is connected to charging/discharging manually-operated gate;
Described lid inner circumferential lower end is provided with sealing ring;Described lid top is provided with drain tap/CIP import manually-operated gate and wireless temperature humidity sensor, and described wireless temperature humidity sensor is for the temperature and humidity in vasculum body;Described lid portion inside is provided with washes ball, for the cleaning of fermenting case;Described lid periphery is provided with cover localizer hook, for and container cover fixed hook coordinate, it is achieved being tightly connected of casing and lid;
Cold water inlet valve is connected with coil pipe heating/cooling import manually-operated gate;Cold-water return valve exports manually-operated gate with coil pipe heating/cooling and is connected;
Auxiliary cold water inlet valve is connected with the first import of bridging bend pipe, and compressed air valve door is connected with the second import of bridging bend pipe, and the outlet of bridging bend pipe is connected with compression air/cool water manually-operated gate;
Aerofluxus/CIP import manually-operated gate is connected with waste gas recovery manually-operated gate, ferments and can pass through gas sampling pipeline to boiler combustion containing gas odorous, reduces with the gas with foreign flavor pollution to enterprise's ambient atmosphere;
The supplementary water inlet of box wind-cooled cold-water machine is connected with water supply pipe, the cold water outlet of box wind-cooled cold-water machine is connected with cold water inlet valve and auxiliary cold water inlet valve respectively by pipeline, and the cold-water return mouth of box wind-cooled cold-water machine is connected with cold-water return valve by pipeline;
The steam of on-line cleaning equipment is connected to boiler, and the supplementary mouth of a river of on-line cleaning equipment is connected with water supply pipe by the inner loop pump of on-line cleaning equipment, it is achieved the moisturizing of on-line cleaning equipment and internal washing;The delivered inside pump of on-line cleaning equipment is connected with on-line cleaning inlet valve, and the pipeline between delivered inside pump and on-line cleaning inlet valve is provided with CIP feed water flow gauge, controls the cleaning water yield of fermented bean curd fermenting case;
The import that mobile self priming pump/CIP returns pump is connected with charging/discharging manually-operated gate, and mobile self priming pump/CIP returns pump discharge and is connected with on-line cleaning backwater valve;On-line cleaning backwater valve reclaims valve with recycle-water valve and brackish water respectively and is connected;Recycle-water valve reclaims valve with brackish water and is all connected with saline slot;
The compression air that the cold dry equipment of pneumatics produces is connected to compressed air valve door by pipeline, installs compressed air temperature sensor between the cold dry equipment of pneumatics and compressed air valve door connecting line;Installing a heating jacket outside compressed air line additional, this heating jacket is connected to compression air heating steam control valve door and steam trap, for compression air computer heating control;
The supplementary water inlet of saline slot is connected with water supply pipe;The discharging opening of saline slot is connected with delivery pump, delivery pump outlet is divided into two-way, one tunnel returns to saline slot and plays dissolved salt circulation stirring and strong brine filtration, another road is connected with strong brine inlet valve, strong brine metered flow meter is installed between saline slot and strong brine inlet valve connecting line, controls fermented bean curd fermenting case and enter the salt water yield;
The charging of fermented bean curd fermenting case/discharging manually-operated gate is connected with strong brine backwater valve, and strong brine backwater manually-operated gate is connected to saline slot by strong brine recovery pump, carries out strong brine recovery;
Described wireless temperature humidity sensor, hot water backwater's valve, cold-water return valve, hot water inlet valve, cold water inlet valve, auxiliary cold water inlet valve, compressed air valve door, compression air heating steam control valve door, on-line cleaning inlet valve, on-line cleaning backwater valve, strong brine inlet valve, mobile self priming pump/CIP returns pump, CIP pipeline recycle-water valve, brackish water reclaims valve, strong brine metered flow meter, compressed air temperature sensor, CIP feed water flow gauge, strong brine recovery pump, strong brine delivery pump is all connected with automatic control system, automation control system observes the temperature and humidity situation of sweat at any time, automatically increasing temperature and humidity is adjusted by automatic control system.
A kind of fermenting and producing device produced suitable in fermented bean curd, it includes: fermented bean curd fermenting case, wireless temperature humidity sensor, automatic control system, cold-water return valve, cold water inlet valve, auxiliary cold water inlet valve, compressed air valve door, compression air heating steam control valve door, on-line cleaning inlet valve, on-line cleaning backwater valve, strong brine inlet valve, strong brine backwater manually-operated gate, waste gas recovery manually-operated gate, mobile self priming pump/CIP returns pump, recycle-water valve, brackish water reclaims valve, strong brine metered flow meter, compressed air temperature sensor, bridging bend pipe, saline slot, the cold dry equipment of pneumatics, on-line cleaning equipment, for producing the box wind-cooled cold-water machine of frozen water, boiler, steam trap, CIP feed water flow gauge, strong brine recovery pump, strong brine delivery pump, wherein,
Described fermented bean curd fermenting case is made up of casing and lid, and wherein, described casing upper end has container cover fixed hook, and cabinet exterior is provided with tank wall heat-insulation layer;A coil pipe for cooling down or heat, heating/cooling device when heating as fermented bean curd fermenting case/cool down it is provided with in casing;Described lower box is provided with coil pipe heating/cooling import manually-operated gate, and this valve is connected with the Single port of coil pipe;Described casing top is provided with coil pipe heating/cooling outlet manually-operated gate, and this valve is connected with the another port of coil pipe;Being provided with netted baffle plate inside described coil pipe, the surface of described netted baffle plate is mesh structure, has the function that infiltration is ventilative, pallet positions, bean curd unstrained spirits is protected;The bottom of described casing is provided with tank bottoms compressed air line, and pipeline is provided with some compressed-air atomizers;Described box bottom is provided with compression air/cool water manually-operated gate, and described compression air/cool water manually-operated gate is connected with tank bottoms compressed air line;The bottom of described casing is connected to charging/discharging manually-operated gate;
Described lid inner circumferential lower end is provided with sealing ring;Described lid top is provided with drain tap/CIP import manually-operated gate and wireless temperature humidity sensor, and described wireless temperature humidity sensor is for the temperature and humidity in vasculum body;Described lid portion inside is provided with washes ball, for the cleaning of fermenting case;Described lid periphery is provided with cover localizer hook, for and container cover fixed hook coordinate, it is achieved being tightly connected of casing and lid;
Hot water inlet valve is connected with coil pipe heating/cooling import manually-operated gate;Hot water backwater's valve exports manually-operated gate with coil pipe heating/cooling and is connected;
Auxiliary cold water inlet valve is connected with the first import of bridging bend pipe, and compressed air valve door is connected with the second import of bridging bend pipe, and the outlet of bridging bend pipe is connected with compression air/cool water manually-operated gate;
Aerofluxus/CIP import manually-operated gate is connected with waste gas recovery manually-operated gate, ferments and can pass through gas sampling pipeline to boiler combustion containing gas odorous, reduces with the gas with foreign flavor pollution to enterprise's ambient atmosphere;
The supplementary water inlet of box wind-cooled cold-water machine is connected with water supply pipe, the cold water outlet of box wind-cooled cold-water machine is connected with cold water inlet valve and auxiliary cold water inlet valve respectively by pipeline, and the cold-water return mouth of box wind-cooled cold-water machine is connected with cold-water return valve by pipeline;
The steam of on-line cleaning equipment is connected to boiler, and the supplementary mouth of a river of on-line cleaning equipment is connected with water supply pipe by the inner loop pump of on-line cleaning equipment, it is achieved the moisturizing of on-line cleaning equipment and internal washing;The delivered inside pump of on-line cleaning equipment is connected with on-line cleaning inlet valve, and the pipeline between delivered inside pump and on-line cleaning inlet valve is provided with CIP feed water flow gauge, controls the cleaning water yield of fermented bean curd fermenting case;
The import that mobile self priming pump/CIP returns pump is connected with charging/discharging manually-operated gate, and mobile self priming pump/CIP returns pump discharge and is connected with on-line cleaning backwater valve;On-line cleaning backwater valve reclaims valve with recycle-water valve and brackish water respectively and is connected;Recycle-water valve reclaims valve with brackish water and is all connected with saline slot;
The compression air that the cold dry equipment of pneumatics produces is connected to compressed air valve door by pipeline, installs compressed air temperature sensor between the cold dry equipment of pneumatics and compressed air valve door connecting line;Installing a heating jacket outside compressed air line additional, this heating jacket is connected to compression air heating steam control valve door and steam trap, for compression air computer heating control;
The supplementary water inlet of saline slot is connected with water supply pipe;The discharging opening of saline slot is connected with delivery pump, delivery pump outlet is divided into two-way, one tunnel returns to saline slot and plays dissolved salt circulation stirring and strong brine filtration, another road is connected with strong brine inlet valve, strong brine metered flow meter is installed between saline slot and strong brine inlet valve connecting line, controls fermented bean curd fermenting case and enter the salt water yield;
The charging of fermented bean curd fermenting case/discharging manually-operated gate is connected with strong brine backwater valve, and strong brine backwater manually-operated gate is connected to saline slot by strong brine recovery pump, carries out strong brine recovery;
Described wireless temperature humidity sensor, hot water backwater's valve, cold-water return valve, hot water inlet valve, cold water inlet valve, auxiliary cold water inlet valve, compressed air valve door, compression air heating steam control valve door, on-line cleaning inlet valve, on-line cleaning backwater valve, strong brine inlet valve, mobile self priming pump/CIP returns pump, CIP pipeline recycle-water valve, brackish water reclaims valve, strong brine metered flow meter, compressed air temperature sensor, CIP feed water flow gauge, strong brine recovery pump, strong brine delivery pump is all connected with automatic control system, automation control system observes the temperature and humidity situation of sweat at any time, automatically increasing temperature and humidity is adjusted by automatic control system.
Further, the material of described saline slot is fiberglass or SUS316L material.
Further, the pipeline contacted with saline and valve adopt SUS316L material.
Further, described mobile self priming pump/CIP returns pump, strong brine recovery pump and saline slot and goes out material conveying pump and all adopt saline dedicated pump.
Further, described automatic control system is made up of PLC or DCS controller, switch, host computer, wireless temperature acquisition machine;Host computer is connected with switch by netting twine, and switch is connected with the CPU board card of PLC or DCS controller;Wireless temperature acquisition machine is connected with PLC or DCS controller, and wireless temperature humidity sensor is connected with wireless temperature acquisition machine by wireless;The I/O data collecting plate card of PLC or DCS controller respectively with hot water backwater's valve, cold-water return valve, hot water inlet valve, cold water inlet valve, auxiliary cold water inlet valve, compressed air valve door, compression air heating steam control valve door, on-line cleaning inlet valve, on-line cleaning backwater valve, strong brine inlet valve, mobile self priming pump/CIP returns pump, CIP pipeline recycle-water valve, brackish water reclaims valve, strong brine metered flow meter, compressed air temperature sensor, CIP feed water flow gauge, strong brine recovery pump, strong brine delivery pump is connected, for collecting temperature, humidity information, thus controlling the switch start and stop of valve and pump, realize fermented bean curd fermenting case temperature is controlled, cleaning control;Box wind-cooled cold-water machine, water heater, boiler are connected with the heterogeneous communication network interface card of PLC or DCS controller by network.
Compared with prior art, beneficial effects of the present invention is as follows: all apparatus above of the fermented bean curd production equipment of the present invention are the prior fermentation pure culture inoculation fermentation technique of above-mentioned applicable production of preserved beancurd, system can according to the biological nature of pure culture, A.T.C, humidity, ventilation etc., be effectively improved production efficiency and product quality.Solve current China traditional industries automatization level low, the problem that labor intensity is big.The present invention focuses on environmental conservation, strengthens the recycling of heat energy and water, it is contemplated that produce waste gas collecting; by gas sampling pipeline and collection valve; the waste gas of sweat can be collected, burnt by boiler 138, reduce with the gas with foreign flavor pollution to enterprise's ambient atmosphere.
Detailed description of the invention
The fermenting and producing device being applicable to fermented bean curd production of the present invention makes every effort to preserve traditional mode of production mode, traditional method is combined with present mechanized operation, focus on producing waste water and cleaning the recycling of water, corresponding operating manpower cost, production cost and the equipment investment cost of reducing, thorough change is at present in fermented bean curd fermentation production process, and whole process production process is various, labor intensity is big, workshop floor space is big, employs tankage many, and produces the present situation of sanitary condition difference.
The present invention is directed to existing fermented bean curd production technology above shortcomings, it is provided that a kind of fermenting and producing device produced suitable in fermented bean curd, solve equipment in fermented bean curd fermenting and producing many, labor intensity is big, the defect that production efficiency is relatively low.The fermenting and producing device being applicable to fermented bean curd production of the present invention, except for fermented bean curd fermenting and producing, also has sweet yeast for brewing rice wine production process simultaneously.
Below with specific embodiment, the present invention will be further described is carried out example.
Following example are only produced as example with fermented bean curd, and the fermenting and producing device being applicable to fermented bean curd production and exemplary production processes to the present invention are described in detail.But the following equipment for fermented bean curd fermenting and producing of the present invention and method are not used in restriction, the present invention is directly used in or is used for after simple transformation the production of other fermented products according to following disclosing by those skilled in the art, also in protection scope of the present invention.
The typical process that the fermenting and producing device being applicable to fermented bean curd production described in the present embodiment of the present invention carries out fermented bean curd production is used to can be such that
nullAs shown in figures 1 to 6,The invention mainly comprises: fermented bean curd fermenting case 100、Wireless temperature humidity sensor 111、Automatic control system、Cold-water return valve 117、Cold water inlet valve 119、Auxiliary cold water inlet valve 120、Compressed air valve door 121、Compression air heating steam control valve door 122、On-line cleaning inlet valve 123、On-line cleaning backwater valve 124、Strong brine inlet valve 125、Strong brine backwater manually-operated gate 126、Waste gas recovery manually-operated gate 127、Mobile self priming pump/CIP returns pump 128、Recycle-water valve 129、Brackish water reclaims valve 130、Strong brine metered flow meter 131、Compressed air temperature sensor 132、Bridging bend pipe 133、Saline slot 134、The cold dry equipment 135 of pneumatics、On-line cleaning equipment 136、For producing the box wind-cooled cold-water machine 137 of frozen water、Boiler 138、Steam trap 140、CIP feed water flow gauge 142、Strong brine recovery pump 143、Strong brine delivery pump 144;
Wherein, described fermented bean curd fermenting case 100 is made up of casing and lid;Wherein, described casing upper end has container cover fixed hook 101, and cabinet exterior is provided with tank wall heat-insulation layer 102;A coil pipe 103 for cooling down or heat, heating/cooling device when heating as fermented bean curd fermenting case 100/cool down it is provided with in casing;Described lower box is provided with coil pipe heating/cooling import manually-operated gate 109, and this valve is connected with the Single port of coil pipe 103;Described casing top is provided with coil pipe heating/cooling outlet manually-operated gate 110, and this valve is connected with the another port of coil pipe 103;Being provided with netted baffle plate 104 inside described coil pipe 103, the surface of described netted baffle plate 104 is mesh structure, has the function that infiltration is ventilative, pallet positions, bean curd unstrained spirits is protected;The bottom of described casing is provided with tank bottoms compressed air line 105, and pipeline is provided with some compressed-air atomizers 108;Described box bottom is provided with compression air/cool water manually-operated gate 107, and described compression air/cool water manually-operated gate 107 is connected with tank bottoms compressed air line 105;The bottom of described casing is connected to charging/discharging manually-operated gate 106;
Described lid inner circumferential lower end is provided with sealing ring 115, and tetrafluoroethene sealing ring selected by sealing ring 115;Described lid top is provided with drain tap/CIP import manually-operated gate 113 and wireless temperature humidity sensor 111, and described wireless temperature humidity sensor 111 is for the temperature and humidity in vasculum body;Described lid portion inside is provided with washes ball 114, for the cleaning of fermenting case;Described lid periphery is provided with cover localizer hook 112, for and container cover fixed hook 101 coordinate, it is achieved being tightly connected of casing and lid;
Summer, pipeline connecting mode was: cold water inlet valve 119 is connected with coil pipe heating/cooling import manually-operated gate 109;Cold-water return valve 117 exports manually-operated gate 110 with coil pipe heating/cooling and is connected;Winter, pipeline connecting mode was: hot water inlet valve 118 is connected with coil pipe heating/cooling import manually-operated gate 109;Hot water backwater's valve 116 exports manually-operated gate 110 with coil pipe heating/cooling and is connected;
Auxiliary cold water inlet valve 120 is connected with the first import of bridging bend pipe 133, and compressed air valve door 121 is connected with the second import of bridging bend pipe 133, and the outlet of bridging bend pipe 133 is connected with compression air/cool water manually-operated gate 107;
Aerofluxus/CIP import manually-operated gate 113 is connected with waste gas recovery manually-operated gate 127, ferments and can pass through gas sampling pipeline containing gas odorous and burn to boiler 138, reduces with the gas with foreign flavor pollution to enterprise's ambient atmosphere;
The supplementary water inlet of box wind-cooled cold-water machine 137 is connected with water supply pipe, the cold water outlet of box wind-cooled cold-water machine 137 is connected with cold water inlet valve 119 and auxiliary cold water inlet valve 120 respectively by pipeline, and the cold-water return mouth of box wind-cooled cold-water machine 137 is connected with cold-water return valve 117 by pipeline;
The steam of on-line cleaning equipment 136 is connected to boiler 138, and the supplementary mouth of a river of on-line cleaning equipment 136 is connected with water supply pipe by the inner loop pump of on-line cleaning equipment 136, it is achieved the moisturizing of on-line cleaning equipment 136 and internal washing;The delivered inside pump of on-line cleaning equipment 136 is connected with on-line cleaning inlet valve 123, and the pipeline between delivered inside pump and on-line cleaning inlet valve 123 is provided with CIP feed water flow gauge 142, controls the cleaning water yield of fermented bean curd fermenting case 100;
Mobile self priming pump/CIP returns the import of pump 128 and is connected with charging/discharging manually-operated gate 106, and movement self priming pump/CIP returns pump 128 and exports and be connected with on-line cleaning backwater valve 124;
Being divided into two-way on the CIP recovered liquid main pipe rail that on-line cleaning backwater valve 124 connects and reclaim pipeline, a road is the recovery pipeline of CIP liquid, and it is provided with recycle-water valve 129;Another road is saliferous water recovery culvert, it is provided with brackish water and reclaims valve 130;Recycle-water valve (129) reclaims valve (130) with brackish water and is all connected with saline slot (134);
The compression air that the cold dry equipment 135 of pneumatics produces is connected to compressed air valve door 121 by pipeline, installs compressed air temperature sensor 132 between the cold dry equipment 135 of pneumatics and compressed air valve door 121 connecting line;Installing a heating jacket outside compressed air line additional, this heating jacket is connected to compression air heating steam control valve door 122 and steam trap 140, for compression air computer heating control;
The supplementary water inlet of saline slot 134 is connected with water supply pipe;The discharging opening of saline slot 134 is connected with delivery pump 144, delivery pump 144 outlet is divided into two-way, one tunnel returns to saline slot 134 and plays dissolved salt circulation stirring and strong brine filtration, another road is connected with strong brine inlet valve 125, strong brine metered flow meter 131 is installed between saline slot 134 and strong brine inlet valve 125 connecting line, controls fermented bean curd fermenting case 100 and enter the salt water yield;
The charging of fermented bean curd fermenting case 100/discharging manually-operated gate 106 is connected with strong brine backwater valve 126, and strong brine backwater manually-operated gate 126 is connected to saline slot 134 by strong brine recovery pump 143, carries out strong brine recovery;
nullDescribed wireless temperature humidity sensor 111、Hot water backwater's valve 116、Cold-water return valve 117、Hot water inlet valve 118、Cold water inlet valve 119、Auxiliary cold water inlet valve 120、Compressed air valve door 121、Compression air heating steam control valve door 122、On-line cleaning inlet valve 123、On-line cleaning backwater valve 124、Strong brine inlet valve 125、Mobile self priming pump/CIP returns pump 128、CIP pipeline recycle-water valve 129、Brackish water reclaims valve 130、Strong brine metered flow meter 131、Compressed air temperature sensor 132、CIP feed water flow gauge 142、Strong brine recovery pump 143、Strong brine delivery pump 144 is all connected with automatic control system,Automation control system observes the temperature and humidity situation of sweat at any time,Automatically increasing temperature and humidity is adjusted by automatic control system.
The material of described saline slot 134 is fiberglass or SUS316L material;The pipeline contacted with saline and valve adopt SUS316L material.
Described mobile self priming pump/CIP returns pump 128, strong brine recovery pump 143 and saline slot and goes out material conveying pump 144 and all adopt saline dedicated pump.Mobile self priming pump/CIP returns pump 128 and can be selected for the Shanghai Shen Quan pump valve Manufacturing Co., Ltd corrosion-resistant self-priming centrifugal pump product of model FPZ, but is not limited to this;Strong brine recovery pump 143 can adopt the Fluoroine-containing plastic alloy centrifugal pump product of Anhui company of Bo Te pump valve Manufacturing Co., Ltd FSB model, but is not limited to this;Go out material conveying pump 144 with saline slot and can adopt the Fluoroine-containing plastic alloy centrifugal pump product of Anhui company of Bo Te pump valve Manufacturing Co., Ltd FSB model, but be not limited to this.
Described automatic control system is made up of PLC or DCS controller, switch, host computer, wireless temperature acquisition machine;Host computer is connected with switch by netting twine, and switch is connected with the CPU board card of PLC or DCS controller;Wireless temperature acquisition machine is connected with PLC or DCS controller, and wireless temperature humidity sensor 111 is connected with wireless temperature acquisition machine by wireless;nullThe I/O data collecting plate card of PLC or DCS controller respectively with hot water backwater's valve 116、Cold-water return valve 117、Hot water inlet valve 118、Cold water inlet valve 119、Auxiliary cold water inlet valve 120、Compressed air valve door 121、Compression air heating steam control valve door 122、On-line cleaning inlet valve 123、On-line cleaning backwater valve 124、Strong brine inlet valve 125、Mobile self priming pump/CIP returns pump 128、CIP pipeline recycle-water valve 129、Brackish water reclaims valve 130、Strong brine metered flow meter 131、Compressed air temperature sensor 132、CIP feed water flow gauge 142、Strong brine recovery pump 143、Strong brine delivery pump 144 is connected,For collecting temperature、Humidity information,Thus controlling the switch start and stop of valve and pump,Realize fermented bean curd fermenting case 100 temperature is controlled、Cleaning control;Box wind-cooled cold-water machine 137, water heater 139, boiler 138 are connected with the heterogeneous communication network interface card of PLC or DCS controller by network.
Described PLC or DCS controller can adopt the product of Zhejiang Zhongkong Technology Co., Ltd's WebFieldGCS-5 model, but is not limited to this;Described wireless temperature acquisition machine can adopt Beijing Collihigh Sensor Technology Co., Ltd.'s model to be that KL-N4600 wireless sense network turns serial port data acquisition module product, but is not limited to this;It is JWB-CW2000 product that described radio temperature sensor 111 can be selected for Beijing Collihigh Sensor Technology Co., Ltd.'s model, but is not limited to this.
Fermented bean curd sweat describes in detail as follows:
1, fermented bean curd sweat
The fermenting and producing device produced suitable in fermented bean curd realizes front ferment and the embryo one tank method fermentation that salts down.
Production in summer pipe-connecting mode and temperature controlled processes: metal hose one end is connected to the cold water inlet valve 119 on cold water pipeline, the other end is provided with coil pipe heating/cooling import manually-operated gate 109 and is connected with fermentation box body lower end.Metal hose one end is connected to the cold-water return valve 117 on cold water pipeline, and the other end exports manually-operated gate 110 with fermentation box body coil pipe heating/cooling and is connected;Auxiliary cold water inlet valve 120 is connected with the first import of bridging bend pipe 133, compressed air valve door 121 is connected with the second import of bridging bend pipe 133, metal hose one end is connected to the outlet of bridging bend pipe 133, and the other end compresses air/cool water manually-operated gate 107 with fermentation box body and is connected;
Metal hose one end is connected to the waste gas recovery manually-operated gate 127 on gas sampling pipeline, and the other end is provided with aerofluxus/CIP import manually-operated gate 113 and is connected with fermenting case lid.Open the waste gas recovery manually-operated gate 127 on aerofluxus/CIP import manually-operated gate 113 and gas sampling pipeline, so no matter bean curd with odor fermentation or the fermentation of Mucor fermented bean curd, air when production process carries out oxygenation, stirring and the C0 of discharge sweat generation2、S02Deng with odor air, go boiler 138 to burn into odorless gas via gas sampling pipeline, improve the level of environmental protection of enterprise.Pipeline connects shown in Figure 1.
After fermenting case filled by the pallet 141 former equipped with bean curd, covering case lid, first 14~16 hours is the quiescent culture phase, keeps fermentation the temperature inside the box at about 27 DEG C, and the data according to Temperature Humidity Sensor, open cold water valve is humidified in case.After 16 hours, vigorous needs of fermenting controls temperature, keep fermentation product temperature at 26-28 DEG C, control system automatically turns on cold water inlet valve 119 and cold-water return valve 117, simultaneously intermittently starting compression air/cool water valve 121, enter fermenting case at cooling water with compression air, fermenting case necessity to be circulated simultaneously, improve all even intensification efficiency of the temperature inside the box.
Winter production pipe-connecting mode and temperature controlled processes: metal hose one end is connected to the hot water inlet valve 118 on the hot water inlet pipe road on hot water line, the other end is provided with coil pipe heating/cooling import manually-operated gate 109 and is connected with fermentation box body lower end.Metal hose one end is connected to the hot water backwater's valve 116 on hot water backwater's pipeline, and the other end exports manually-operated gate 110 with fermentation box body coil pipe heating/cooling and is connected;Auxiliary cold water inlet valve 120 is connected with the first import of bridging bend pipe 133, compression air/cool water valve 121 is connected with the second import of bridging bend pipe 133, metal hose one end is connected to the outlet of bridging bend pipe 133, and the other end compresses air/cool water manually-operated gate 107 with fermentation box body and is connected.
After fermenting case filled by the pallet 141 former equipped with bean curd, covering case lid, first 14~16 hours is the quiescent culture phase, keeps fermentation the temperature inside the box at about 27 DEG C, and the data according to Temperature Humidity Sensor, open cold water valve is humidified in case.After 16 hours, vigorous needs of fermenting controls temperature, keep fermentation product temperature at 26-28 DEG C, control system automatically turns on cold water inlet valve 119 and cold-water return valve 117, simultaneously intermittently starting compression air/cool water valve 121, enter fermenting case at cooling water with compression air, fermenting case necessity to be circulated simultaneously, improve all even intensification efficiency of the temperature inside the box.Pipeline connects shown in Figure 2.
Spring and autumn produces pipe-connecting mode and temperature controlled processes: season early autumn can only by pressure-air cooling mode, auxiliary cold water inlet valve 120 is connected with the first import of bridging bend pipe 133, compressed air valve door 121 is connected with the second import of bridging bend pipe 133, metal hose one end is connected to the outlet of bridging bend pipe 133, and the other end compresses air/cool water manually-operated gate 107 with fermentation box body and is connected.When temperature rises, open compression air/cool water valve 121, with compression air, fermenting case is lowered the temperature.
Compression air oxygenation, humidification pipe-connecting mode and the process of control: compression air oxygenation, humidification pipe-connecting mode are connected according to the mode that winter or summer, fermentation temperature controlled in adapter.
After fermenting case fermentation starts, system can set according to the time, time opening compressed air valve door 121, after such as every 8 hours with compression air to fermenting case oxygenation once.
When the wireless humiture sensor 111 on case lid detect need to be humidified time, circulation is opened and is assisted cold water inlet valve 120 and compressed air valve door 121 by system, and humidification in fermentation tank is processed.
Salt down proembryo compressed air drying pipe-connecting mode and control process: it is identical that salt down the proembryo compression dry pipe-connecting mode of air oxygenation and spring and autumn produce pipe-connecting mode, the difference is that now needing, with 60 DEG C of hot-airs, bean curd embryo in fermenting case is carried out humidity to dry.Time dry, automatic control system opens compressed air valve door 121 and compression air heating steam control valve door 122 simultaneously, and compressed air temperature sensor 132 detects compressed air temperature, automatically controls the aperture of compression air heating steam control valve door 122.Compression air oxygenation by knowhow, can adjust the time of automatic drying drying time.
The embryo that salts down produces pipe-connecting mode and control process:
Salt down embryo brine feed: metal hose one end is connected to the strong brine inlet valve 125 on saline inlet pipeline, and the other end is connected with endfeed under fermentation box body/discharging manually-operated gate 106.
When charging, the strong brine metered flow meter 131 on strong brine inlet pipeline starts metering, arrives the full liquid level of tank, and system is automatically switched off the strong brine inlet valve 125 on saline inlet pipeline.After the embryo time that salts down arrives, just strong brine in emptying fermenting case.
Salt down embryo saline discharging: the strong brine inlet valve 125 being connected on saline water return pipeline by metal hose one end, and the other end is connected with endfeed under fermentation box body/discharging manually-operated gate 106.Open strong brine recovery pump 141, if draining the strong brine in fermenting case, system can determine according to the time.Afterwards fermenting case is placed overnight, make salt base dry shrinkage.
CIP pipe-connecting mode and the automatic cleaning step of CIP system: metal hose one end is connected to the on-line cleaning inlet valve 123 on CIP inlet pipe road, and the other end is provided with drain tap/CIP import manually-operated gate 113 and is connected with fermenting case lid.
Metal hose one end is connected to the on-line cleaning backwater valve 124 on CIP meeting pipeline, and the other end is connected with endfeed under fermentation box body/discharging manually-operated gate 106.Mobile self priming pump/the CIP of unlatching returns the on-line cleaning inlet valve 123 on pump 128, CIP inlet pipe road and fermenting case lid is provided with drain tap/CIP import manually-operated gate 113, and pneumatic automatic CIP system carries out tank cleaning.The cleaning of tank is that tank cleans together with pallet 141, has fungal hyphae etc., therefore CIP cleaning way is thermokalite water soaking mode after fermented bean curd fermentation on pallet 141.
First clean the first step at tank is that clear water rinses, and opens brackish water recovery valve 130 and brackish water is recovered to strong brine tank.
The present invention can be different according to production technology with the fermented bean curd tank of the present embodiment, and fermented bean curd fermented type can be divided into four kinds: pickle fermented bean curd, Mucor fermented bean curd, rhizopus fermented bean curd and antibacterial fermented bean curd.
The flow process that the integrated fermented bean curd production equipment of the present embodiment of the present invention carries out automatically controlling is exemplified below:
When operator connect pipeline according to fermentation adapter requirement during production in summer, automatic control system is humiture in quiescent culture phase automatic detection case, when detect needs be humidified then intermittently starting compression air/cool water valve 121, afterwards with compression air head space bottom compressed air piping, now fermentation the temperature inside the box then system on the low side is when compressing air head space bottom compressed air piping, automatically control compression air heating steam control valve door 122, improve the temperature inside the box.Time quiescent culture phase arrives, according to technological requirement, it is automatically brought to the control of next stage, after the temperature inside the box reaches beyond and requires temperature, system automatically turns on cold water inlet valve 119, intermittently starting compressed air valve door 121 carries out oxygenation with compression air and fermenting case necessity is circulated simultaneously, improves all even heat exchanger effectiveness of the temperature inside the box.After fermentation stage starts, system can set according to the time, and time opening compressed air valve door 121 is with compressing air to fermenting case oxygenation.Fermentation stage terminates, operator are according to the proembryo compressed air drying pipe-connecting mode adapter that salts down, after connecting pipeline, control system opens compressed air valve door 121 and compression air heating steam control valve door 122 simultaneously, compressed air temperature sensor 132 detects compressed air temperature, automatically controls the aperture of compression air heating steam control valve door 122.
Dry fermentation stage terminates, operator are according to the proembryo compressed air drying pipe-connecting mode adapter that salts down, after connecting pipeline, the strong brine metered flow meter 131 on strong brine inlet pipeline starts metering, arrives the full liquid level of tank, and system is automatically switched off the strong brine inlet valve 125 on saline inlet pipeline.Proposition is reported to the police by salting period to host computer, reminds operator to do strong brine and processes accordingly.Metal hose one end is connected to the strong brine inlet valve 125 on saline water return pipeline, and the other end is connected with endfeed under fermentation box body/discharging manually-operated gate 106.Whether opening strong brine recovery pump 143, whether system can drain the strong brine in fermenting case according to time decision.Being placed 12 hours by fermenting case, make the fermentation of salt base dry shrinkage and pickled fermented bean curd, by manually counting in loading altar, layering pours into soup stock after filling after adding dispensing and carries out rear ferment.
Produce the CIP after terminating to clean: metal hose one end is connected to the on-line cleaning inlet valve 123 on CIP inlet pipe road by operator, and the other end and fermenting case lid are provided with drain tap/CIP import manually-operated gate 113;Metal hose one end is connected to the on-line cleaning backwater valve 124 on CIP pipeline, and the other end is connected with endfeed under fermentation box body/discharging manually-operated gate 106.System automatically turns on mobile self priming pump/CIP and returns pump 128, and carries out fermenting case cleaning by network communication control automatic CIP system.
The Automated condtrol being applicable to fermenting and producing other process of device that fermented bean curd produces of the present invention is referred to said process design and carries out, and no longer describes in detail herein.
Present invention disclosed above preferred embodiment is only intended to help to set forth the present invention.Preferred embodiment does not have all of details of detailed descriptionthe, is not intended to the detailed description of the invention that this invention is only described yet.Obviously, the content according to this specification, can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is to explain principles of the invention and practical application better, so that skilled artisan can be best understood by and utilize the present invention.The present invention is limited only by the restriction of claims and four corner thereof and equivalent.