CN105761624B - A kind of LED element with angle, LED light bar and display screen - Google Patents
A kind of LED element with angle, LED light bar and display screen Download PDFInfo
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- CN105761624B CN105761624B CN201610032974.7A CN201610032974A CN105761624B CN 105761624 B CN105761624 B CN 105761624B CN 201610032974 A CN201610032974 A CN 201610032974A CN 105761624 B CN105761624 B CN 105761624B
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
- G09F9/33—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes
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Abstract
The present invention provides a kind of LED elements with angle, its component part includes the shell with light cup, sealing, pin, LED wafer and conducting wire, LED wafer is connect by conducting wire with pin, a part of LED wafer, conducting wire and pin is packaged in the shell with light cup by sealing, the light emitting end surface of LED wafer, the part being in outside shell with pin is formed by between welding plane, there is an angle α, and α is greater than 0 ° less than 90 °.The present invention has a down dip in the largest light intensity angle that component level realizes LED element, improve the perception brightness for filling pinnacled display screen being made from it, to improve the energy-saving effect of display screen, and it is easy the simple LED display structure being made from it, manufacture and maintenance.
Description
Technical field
The present invention relates to a kind of structures of LED element, more particularly to a kind of LED element structure with angle, and by it
The structure of the LED light bar of composition and the structure of display screen.
Background technique
The light emitting end surface of chip is (i.e. using LED wafer largest light intensity direction as the flat of normal in LED element used at present
Face) with the welding plane of its pin or (can regard angle as is 0 °) parallel to each other or orthogonal (i.e. angle is 90 °).
Fig. 1 is common LED element structural schematic diagram, referring to Fig. 1, the light emitting end surface 18 of LED wafer 14 and the welding plane of pin 13
17 is parallel to each other.Chinese patent document CN201576681U is disclosed " a kind of LED packaging structure with lateral surface emitting light ", and Fig. 2 is that it shows
Be intended to, referring to fig. 2, claim is expressed, and omits in LED wafer 14(original image) light emitting end surface 18 and pin 13 welding it is flat
Face 17 is orthogonal (i.e. angle is 90 °).Fig. 3 is a kind of light distribution curve (the i.e. curve of light distribution of typical LED element
Figure), referring to Fig. 3, it is known that relative light intensity is maximum on 0 ° of direction (i.e. the normal direction of light emitting end surface) of distribution curve flux, be
100%.Above-mentioned two classes LED element is welded respectively when display screen, and the normal direction of light emitting end surface is generally all in horizontal direction.
Since display screen is loaded on eminence more, if by taking the distribution curve flux of Fig. 3 as an example, when people look up viewing, relative light intensity when looking up 30 °
It is 81.3%, relative light intensity is 62.1% when looking up 45 °, looks up that the bigger relative light intensity of angle is smaller, i.e. brightness perception is darker.Cause
How this, make full use of the largest light intensity visual angle of LED element, improves the brightness perception for filling pinnacled LED display, and tie
Structure is simple, manufacture and maintenance is easy, and is that technical staff does one's utmost to solve the problems, such as.
Chinese patent document CN204516794U discloses " a kind of Surface Mount LED light ", and Fig. 4 is its schematic diagram, referring to fig. 4,
It is mainly characterized by 14 position of LED wafer higher than 19 center of light cup and light cup rim of a cup end face 201 has a down dip an angle, and LED is brilliant
The light emitting end surface of piece 14 is still parallel with the welding surface of pin 13, and relative light intensity maximum direction does not have a down dip.Although this may improve
The brightness perception that has a down dip of this Surface Mount LED light, but with the distribution curve flux law-analysing of LED element, still there is improved place.
Summary of the invention
The technical problem to be solved by the present invention is to how make full use of the largest light intensity visual angle of LED element, improve mounted in height
The brightness perception of the LED display at place, and structure is simple, manufacture and maintenance are easy.
In order to solve the above-mentioned technical problem, there is provided a kind of LED members with angle for first technical solution of the invention
Part, component part include the shell with light cup, sealing, pin, LED wafer and conducting wire, and LED wafer connects by conducting wire and pin
It connecing, a part of LED wafer, conducting wire and pin is packaged in the shell with light cup by sealing, the light emitting end surface of LED wafer, with
The part that pin is in outside shell is formed by between welding plane, there is an angle α, and α is greater than 0 ° less than 90 °.
Preferably, the pin is suitably bent, the light emitting end surface for the LED wafer for being installed on pin one end is made, and is drawn
The welding plane that the foot other end is formed, is presented the angle α.
Preferably, the welding plane is located at the side of the shell, or positioned at the back side of the shell.
For second technical solution of the invention there is provided a kind of LED light bar with angle, component part includes LED member
Part and pcb board, LED element are welded on pcb board in single, and the LED element is above-mentioned LED element with angle.
For third technical solution of the invention there is provided a kind of LED display with angle, component part includes upper
The LED element with angle stated, or including above-mentioned LED light bar with angle.
The beneficial effects of the present invention are: the largest light intensity angle that LED element with angle realizes LED element has a down dip, mention
The high perception brightness for filling pinnacled display screen being made from it, to improve the energy-saving effect of display screen.Also, it is with angle
The largest light intensity angle of LED element to have a down dip realized in component level, former display screen mature structure design is without larger
Modification can be applied directly;Display screen largest light intensity angle is equally set to have a down dip, selection is using the present invention can structure be simple, makes
It makes and safeguards and be easy.
Detailed description of the invention
Fig. 1 is a kind of LED element structural schematic diagram that light emitting end surface is 0 ° with welding surface angle;
Fig. 2 is a kind of LED element structural schematic diagram that light emitting end surface is 90 ° with welding surface angle;
Fig. 3 is a kind of light distribution curve of typical LED element;
Fig. 4 is a kind of structural schematic diagram of Surface Mount LED light;
Fig. 5 is the structural schematic diagram (sectional view) of the embodiment of the present invention 1;
Fig. 6 is the structural schematic diagram (main view) of the embodiment of the present invention 1;
Fig. 7 is the realization step 1-4 schematic diagram of the embodiment of the present invention 1;
Fig. 8 is the realization step 5-7 schematic diagram of the embodiment of the present invention 1;
Fig. 9 is the structural schematic diagram (sectional view) of the embodiment of the present invention 2;
Figure 10 is the pin schematic diagram (perspective view) of the embodiment of the present invention 2;
Figure 11 is the structural schematic diagram (perspective view) of the embodiment of the present invention 3;
Figure 12 is the structural schematic diagram (stereogram exploded view) of the embodiment of the present invention 3;
Figure 13 is the structural schematic diagram of the embodiment of the present invention 4;
Figure 14 is the distribution curve flux schematic diagram of the embodiment of the present invention 1.
Attached drawing main mark explanation
LED element 1- with angle;LED light bar 2- with angle;LED display unit box 3- with angle;
11- shell;12- sealing;13- pin;14-LED chip;15- conducting wire;16-PCB plate;17- welding plane;18- hair
Light end face;19- light cup.
Specific embodiment
In order to make the present invention more obvious and understandable, hereby with preferred embodiment, and it is as follows to cooperate attached drawing to explain.It should be noted that with
Lower embodiment is not intended to limit the invention, any not depart from modification made by the spirit and scope of the present invention, is included in this
In the scope of patent protection of invention.The maximum magnitude for the inventive features that protection scope of the present invention is defined with claims
Subject to.
Embodiment 1
Fig. 5 and Fig. 6 is respectively the sectional view and main view of the structural schematic diagram of embodiment 1.Fig. 5 and Fig. 6 are referred to, is implemented
Example 1 is a kind of LED element 1 with angle, component part include the plastic casing 11 with light cup 19, sealing 12, pin 13,
LED wafer 14 and conducting wire 15, LED wafer 14 are connect by conducting wire 15 with pin 13, and sealing 12 is by LED wafer 14,15 and of conducting wire
A part of pin 13 is packaged in the shell 11 with light cup 19, and the light emitting end surface 18(of LED wafer 14 is i.e. with LED wafer maximum
Light intensity direction is the plane of normal), between the welding plane 17 outside LED element 1, there is an angle α, α is greater than 0 ° and is less than
90°.It is packed into three pieces in the LED element of embodiment 1 and distinguishes rubescent, green, blue light LED wafer;It, can also as equivalent selection
To be packed into the LED wafer of other quantity.6 pins of the LED element of embodiment 1 and the welding plane whole position formed by it
In the side of shell 11.By suitably bending pin, make the light emitting end surface 18 for being installed on the LED wafer of pin one end, with pin
Welding plane 17(, that is, 1 side of LED element welding plane that the other end is formed), angle α is formd, for example, making α=75 °.If
The element is welded on the pcb board 16 of horizontal direction, and largest light intensity direction has just had a down dip β angle, it can be deduced that β=90 °-α=
15°。
Fig. 7 and Fig. 8 is a kind of realization process schematic of embodiment 1.Refer to Fig. 7 and Fig. 8.
Step 1: being punched into pin, the present embodiment 1 is 6 pins;
Step 2: the plastic casing injection molded with light cup makes in pin implantation shell;
Step 3: the pin adhesion end on the right is removed in punching, and at this time (above, shell is still support by some metallic projections
Left, following each 2 metallic projections);
Step 4: being a step of most critical, by pin bending α angle clockwise;
Step 5: bending pin makes its redundance fold into shell back cavity again, at this moment the pin structure of housing side
At welding plane and the intracorporal pin of its shell, that is, LED wafer fixed pan be in α angle;
Step 6: the LED wafer of red, green, blue three different luminescent colors is fixed on to the enclosure interior point of pin, die bond
When keep chip light emitting end surface it is parallel with the fixed pan of chip (this is industry basic fundamental);Again respectively by chip just
Negative electrode is welded on corresponding pin with conducting wire;Sealing is perfused;
Step 7: demoulding finished product.
Embodiment 2
Fig. 9 and Figure 10 is respectively the structural section schematic diagram and its pin stereoscopic schematic diagram of embodiment 2.Refer to Fig. 9 and
Figure 10, embodiment 2 are another LED element with angle, and component part includes the plastic casing 11 with light cup 19, sealing
12, pin 13, LED wafer 14 and conducting wire 15, LED wafer 14 are connect by conducting wire 15 with pin 13, and sealing 12 is by LED wafer
14, a part of conducting wire 15 and pin 13 is packaged in the shell 11 with light cup 19, the light emitting end surface 18 of LED wafer 14, with LED
Between the welding plane 17 of element-external, there is an angle α, α is greater than 0 ° less than 90 °.Three are packed into the LED element of embodiment 2
Piece distinguishes rubescent, green, blue light LED wafer;As equivalent selection, the LED wafer of other quantity can also be packed into.With reality
It applies unlike example 1,6 pins of the LED element of embodiment 2 and the back side for being located at shell 11 by the welding plane that it is formed
(i.e. below).By suitably bending pin, make the light emitting end surface 18 for being installed on the LED wafer of pin one end, with the pin other end
Welding plane 17(, that is, LED element back side welding plane of formation), form angle α.If the element is welded in vertical direction
Pcb board on, largest light intensity direction has just had a down dip β angle, it can be deduced that β=α.
Embodiment 3
Figure 11 and Figure 12 is respectively the perspective view and stereogram exploded view of the structural schematic diagram of embodiment 3.1 He referring to Figure 1
Figure 12, embodiment 3 are a kind of LED light bar 2 with angle, and chief component includes LED element 1 and pcb board 25, LED member
Part 1, which is arranged in a row, to be welded on pcb board 25, which is LED element with angle as described in Example 1, and side is drawn
Foot is welded on pcb board 25, not only making LED element largest light intensity direction have a down dip, and keeps LED light bar thinner, therefore by the LED
The empty rate thoroughly of the hollow out display screen (lamp bar screen) of lamp bar composition is higher.
With continued reference to Figure 11 and Figure 12, LED element 1, control device 23, weld nuts 26 are welded on pcb board 25, in order to
The signal input that enhances pcb board 25, the mechanical strength at output, reduce shadow of the plug power to pcb board 25 of circuit connector 24
It rings, also adds 2 enhancing pcb boards 29.The specific installation steps of LED light bar 2 are as follows: first pasting one layer in 22 inside top of upper encloser
Insulate one side glue 28, then 25 element of pcb board is packed into upper encloser down, and keeps LED element 1 and window 221 with angle same
Step alignment installs, then is screwed into the weld nuts 26 on pcb board 25 from top with screw 27, keeps pcb board 25 and upper encloser 22 solid
It is fixed, the tongue 222 of upper encloser 22 is inserted into the slot 212 of lower bottom case 21, while the tongue 211 of lower bottom case is also inserted into upper encloser
Slot 223, then be from the bottom up threaded together lower bottom case and pcb board 25 with screw 27.
As equivalent selection, LED element with angle as described in example 2 also can be used, by its back side be welded in
On pcb board 25, while pcb board 25 is changed to right angle setting by being horizontally mounted, and constitutes LED light bar with angle.
Embodiment 4
Figure 13 is the structural schematic diagram of embodiment 4.Referring to Figure 13, embodiment 4 is a kind of LED display list with angle
First cabinet 3 can be made of LED display with angle a combination thereof.The unit box chief component includes at least four
LED light bar 2, upper side frame 33, left frame 31, left frame 32 and lower frame 34 with angle as described in Example 3, upper side frame 33
Interior setting data receiver card 331 and Switching Power Supply 332 are all provided with data distribution plate 311 in left frame 31, left frame 32.
As equivalent selection, embodiment 1 or LED element with angle as described in example 2 can also be directly welded
Enter on the pcb board horizontally or vertically installed in display screen unit cabinet, LED light bar with angle is substituted with this, then by this list
First box body combinations constitute LED display with angle.
Obviously, the largest light intensity angle that the LED element with angle that the present invention is implemented realizes LED element has a down dip, and improves
The perception brightness for filling pinnacled display screen that is made from it, to improve the energy-saving effect of display screen.For example, Figure 14 is this
The distribution curve flux schematic diagram of inventive embodiments 1.Referring to Figure 14, if the light distribution curve of embodiment 1 similar to Fig. 3, and is set most
Big light intensity angle has a down dip 15 °, then relative light intensity is 94.7% when looking up 30 °, and relative light intensity is 81.3% when looking up 45 °, with Fig. 3's
The effect of light distribution curve is compared, and 16.5% and 30.9% has been respectively increased in perception brightness.
Claims (3)
1. a kind of LED element with angle, component part includes the shell (11) with light cup (19), sealing (12), 6 pins
(13), LED wafer (14) and conducting wire (15), LED wafer are connect by conducting wire with pin, and sealing is by LED wafer, conducting wire and pin
A part be packaged in the shell with light cup, it is characterised in that: the light emitting end surface (18) of LED wafer (14), with pin (13)
Part in shell (11) outside is formed by between welding plane (17), there is an angle α, and α is greater than 0 ° less than 90 °;
The pin (13) are bent, the light emitting end surface (18) for being installed on the LED wafer (14) of pin (13) one end is made, and are drawn
The welding plane (17) that foot (13) other end is formed, is presented the angle α;
6 pins (13) are all stretched out from the same side of shell (11), and the welding plane (17) being bent to form by it is tightly attached to
The same side of shell (11).
2. a kind of LED light bar with angle, component part includes LED element (1) and pcb board (25), and LED element is in single weldering
It is connected on pcb board, it is characterised in that: the LED element (1) is LED element with angle as described in claim 1.
3. a kind of LED display with angle, it is characterised in that: its component part includes as described in claim 1 with angle
LED element, or including LED light bar with angle as claimed in claim 2.
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CN201610032974.7A CN105761624B (en) | 2016-01-19 | 2016-01-19 | A kind of LED element with angle, LED light bar and display screen |
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CN201610032974.7A CN105761624B (en) | 2016-01-19 | 2016-01-19 | A kind of LED element with angle, LED light bar and display screen |
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CN105761624B true CN105761624B (en) | 2019-03-15 |
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Families Citing this family (4)
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CN106251786A (en) * | 2016-10-14 | 2016-12-21 | 潘尚法 | A kind of lamp bar using clubfoot circuit connector to have a down dip and display screen |
CN106910433A (en) * | 2016-10-14 | 2017-06-30 | 潘尚法 | Lamp bar and display screen that a kind of use clubfoot LED has a down dip |
CN106384777A (en) * | 2016-12-07 | 2017-02-08 | 惠州雷曼光电科技有限公司 | LED (light emitting diode) encapsulation device and LED display device |
CN106782133A (en) * | 2017-03-03 | 2017-05-31 | 深圳市沐梵照明有限公司 | A kind of LED inclines lamp bar display screen |
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CN205334893U (en) * | 2016-01-19 | 2016-06-22 | 潘尚法 | Take LED component, LED lamp strip and display screen at inclination |
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KR101509760B1 (en) * | 2008-10-16 | 2015-04-08 | 엘지이노텍 주식회사 | Light emitting diode package and fabrication method thereof, light emitting apparatus having the same |
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JP2009004443A (en) * | 2007-06-19 | 2009-01-08 | Sharp Corp | Led light-emitting device, led display device, and manufacturing method of led light-emitting device |
KR20110046264A (en) * | 2009-10-27 | 2011-05-04 | 어드밴스드 옵토일렉트로닉 테크놀로지 인코포레이티드 | LED package structure |
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