CN105760906A - LED glue preparation control system and method - Google Patents
LED glue preparation control system and method Download PDFInfo
- Publication number
- CN105760906A CN105760906A CN201610058910.4A CN201610058910A CN105760906A CN 105760906 A CN105760906 A CN 105760906A CN 201610058910 A CN201610058910 A CN 201610058910A CN 105760906 A CN105760906 A CN 105760906A
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- Prior art keywords
- formula table
- computer
- electronic balance
- module
- bar code
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
- G01G19/22—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for apportioning materials by weighing prior to mixing them
- G01G19/38—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for apportioning materials by weighing prior to mixing them programme controlled, e.g. by perforated tape
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses an LED glue preparation control system, which can solve the problem of raw material loss caused by manual errors, calculation errors and hand errors, completely enable an operator to throw away a calculator, enable the operation to be simple, and reduce manual judgment steps. The system comprises a computer, an electronic balance and a barcode gun, wherein the computer is internally provided with a basic data module, a formula control module and a system control module; the basic data module provides basic information such as a product model, a wafer model, a waveband type and a class; the barcode of each material is acquired through scanning by the barcode gun; the system control module compares the barcode of each material with a material barcode already existing in a formula table; the formula control module provides demand mass of each material in the formula table; the amount of each material is weighed by the electronic balance to achieve the demand mass. The invention also provides a control method.
Description
Technical field
The invention belongs to semiconductor lighting to apply and the fertile technical field of intelligence, join glue more particularly to a kind of LED and control system and control method, be mainly used in LED encapsulation process Central Plains material weighing, data reservation, raw material differentiation.
Background technology
In traditional LED encapsulation process, material preparation is according to the information of display on formula list by artificial, after being sequentially found by each material, more artificially confirms that whether material information is correct, weighing successively after manually calculating the weight needing preparation according to proportioning, trueness error is by artificially controlling again.Therefore, this operation easily causes material mistake, mistake in computation, artificially misremembers the problems such as data, it is impossible to meet the demand that present stage LED cost reduces.
Summary of the invention
The technology of the present invention solves problem: overcome the deficiencies in the prior art, thering is provided a kind of LED to join glue and control system, it can solve the problem that the raw material loss that human error, counting loss and hands cause by mistake, thoroughly allows operator throw away computer, simple to operate, reduce and artificially judge link.
The technical solution of the present invention is: this LED joins glue and controls system, and it includes computer, electronic balance, barcode scanner；Basic data module, recipe control module, system control module it is provided with in computer；Basic data module provides product type, wafer model, Band Class, class not these Back ground Informations, the bar code of each material is obtained by barcode scanner scanning, the bar code of each material and the existing bar code of formula table are compared by system control module, recipe control module provides the requirement quality of each material in formula table, reaches requirement quality by the amount of each material of electronic balance weighing.
Additionally provide and adopt this LED control method joining glue control system, comprise the following steps:
(1) start；
(2) by the required material product title produced of barcode scanner scanning；
(3) needed for comparison product, whether material is correct, incorrect then prompting user's amendment, until all correct；
(4) required proportioning table is recalled；
(5) reaching requirement quality by the amount of each material of electronic balance weighing, each weighing data can be collected and preserve；
(6) information of this subjob is printd label and bar code.
The present invention obtains the bar code of each material by barcode scanner scanning, the bar code of each material and the existing bar code of formula table are compared by system control module, recipe control module provides the requirement quality of each material in formula table, requirement quality is reached by the amount of each material of electronic balance weighing, therefore it can solve the problem that the raw material loss that human error, counting loss and hands cause by mistake, operator are thoroughly allowed to throw away computer, simple to operate, reduce and artificially judge link.
Accompanying drawing explanation
Fig. 1 illustrates that the LED according to the present invention joins the structural representation that glue controls a preferred embodiment of system.
Fig. 2 illustrates that the LED adopted according to the present invention joins the flow chart that glue controls the control method of system.
Detailed description of the invention
As it is shown in figure 1, this LED of the present invention joins glue controls system, it includes computer, electronic balance, barcode scanner；Basic data module, recipe control module, system control module it is provided with in computer；Basic data module provides product type, wafer model, Band Class, class not these Back ground Informations, the bar code of each material is obtained by barcode scanner scanning, the bar code of each material and the existing bar code of formula table are compared by system control module, recipe control module provides the requirement quality of each material in formula table, reaches requirement quality by the amount of each material of electronic balance weighing.
It is placed in marble platform it addition, this system also includes marble platform, electronic balance and barcode scanner.Adopt this platform, it is possible to make operation be more prone to, be provided with orderliness.
It addition, this system also includes printer, in computer, it is additionally provided with label printing module, by label printing module, bar code is printed by printer.
It addition, be additionally provided with formulation data logging modle in computer, its configuration carrys out the measurement data according to formula table and on-the-spot electronic balance, generates formulation data record in real time, and is stored in data base.
It addition, be additionally provided with data query and Reports module in computer, formula table and formulation data record are carried out the knockdown inquiry of many condition by its configuration, and can make form according to user's request.
It addition, be additionally provided with formula table revision module in computer, its configuration records and inquires about the revision of formula table, automatically updates redaction, and achieves legacy version.
The present invention obtains the bar code of each material by barcode scanner scanning, the bar code of each material and the existing bar code of formula table are compared by system control module, recipe control module provides the requirement quality of each material in formula table, requirement quality is reached by the amount of each material of electronic balance weighing, therefore it can solve the problem that the raw material loss that human error, counting loss and hands cause by mistake, operator are thoroughly allowed to throw away computer, simple to operate, reduce and artificially judge link.
Adopt this LED control method joining glue control system as in figure 2 it is shown, present invention also offers to additionally provide, comprise the following steps:
(1) start；
(2) by the required material product title produced of barcode scanner scanning；
(3) needed for comparison product, whether material is correct, incorrect then prompting user's amendment, until all correct；
(4) required proportioning table is recalled；
(5) reaching requirement quality by the amount of each material of electronic balance weighing, each weighing data can be collected and preserve；
(6) information of this subjob is printd label and bar code.
It addition, bar code is printed by printer by described step (6) by label printing module.
It addition, in described step (4), the measurement data according to formula table and on-the-spot electronic balance, generate formulation data record in real time, and be stored in data base.
It addition, described step (4) also includes, formula table and formulation data record are carried out the knockdown inquiry of many condition, and form can be made according to user's request.
A specific embodiment given below:
1. this control system has basic data module (typing, maintenance), recipe control module, formulation data logging modle, label printing module, data query and Reports module, system control module；Having configured 3, computer, precision electronic balance 5 at present, printer 3, marble platform 5 is overlapped；Place: glue indoor joined by workshop；Building software control system to be connected with precision electronic balance, utilize software to read and control the weighed data of balance and precision, while, can control printer and realizes prining to distinguish different batches and avoid confusion.
2. the bar code of each material is scanned and automatically compares with the existing bar code of formula table by control system, inconsistent meeting alarm.Personnel's input reference weight, formula according to setting up in advance calculates automatically, each material is sequentially carried out weighing, reach automatically redirect the next item down material in the accuracy rating set, data can automatically save electronic scale automatic clear simultaneously, material mistake or precision not up to standard all can alarm, material weighing is complete can print this batch of information or reprint.
3. control system starts to establish to last about 3 months, have been provided with material verification and data retain, inquire about and modification vestige function, practical operation is without exception, and system is normal operation one-year age, greatly reduces human error rate and also improves the precision joining glue operation.Following Optimum Operation details can reduce artificial participation and can consider to buy simultaneously and automatically join gluing equipment to replace manual operation to realize joining glue operation automatization.
4. this general item investment is probably at 200-300 about ten thousand, including precision electronic balance: 30,000/platform, it is necessary to 5-10 platform；Computer adds platform: 10,000/set, it is necessary to 5-10 overlaps；Software system: 500,000, alternative: automatically to join gluing equipment: 1,000,000/platform, it is necessary to 1-2 platform, demand is depending on production scale.During the system that has been carried out at present controls manual operation and is currently running, standard and specification have been provided with, final realization operation automatically.
The above; it it is only presently preferred embodiments of the present invention; not the present invention is done any pro forma restriction, every any simple modification, equivalent variations and modification above example made according to the technical spirit of the present invention, all still belongs to the protection domain of technical solution of the present invention.
Claims (10)
1. a LED joins glue control system, it is characterised in that: it includes computer, electronic balance, barcode scanner；Basic data module, recipe control module, system control module it is provided with in computer；Basic data module provides product type, wafer model, Band Class, class not these Back ground Informations, the bar code of each material is obtained by barcode scanner scanning, the bar code of each material and the existing bar code of formula table are compared by system control module, recipe control module provides the requirement quality of each material in formula table, reaches requirement quality by the amount of each material of electronic balance weighing.
2. LED according to claim 1 joins glue control system, it is characterised in that: this system also includes marble platform, electronic balance and barcode scanner and is placed in marble platform.
3. LED according to claim 2 joins glue control system, it is characterised in that: this system also includes printer, is additionally provided with label printing module in computer, bar code is printed by printer by label printing module.
4. LED according to claim 3 joins glue control system, it is characterised in that: being additionally provided with formulation data logging modle in computer, its configuration carrys out the measurement data according to formula table and on-the-spot electronic balance, in real time generation formulation data record, and is stored in data base.
5. LED according to claim 4 joins glue control system, it is characterized in that: in computer, be additionally provided with data query and Reports module, formula table and formulation data record are carried out the knockdown inquiry of many condition by its configuration, and can make form according to user's request.
6. LED according to claim 5 joins glue control system, it is characterised in that: being additionally provided with formula table revision module in computer, its configuration records and inquires about the revision of formula table, automatically updates redaction, and achieves legacy version.
7. a LED according to claim 1 joins glue and controls the control method of system, it is characterised in that: comprise the following steps:
(1) start；
(2) by the required material product title produced of barcode scanner scanning；
(3) needed for comparison product, whether material is correct, incorrect then prompting user's amendment, until all correct；
(4) required proportioning table is recalled；
(5) reaching requirement quality by the amount of each material of electronic balance weighing, each weighing data can be collected and preserve；
(6) information of this subjob is printd label and bar code.
8. manufacture method according to claim 7, it is characterised in that: bar code is printed by printer in (6) by described step by label printing module.
9. manufacture method according to claim 8, it is characterised in that: in described step (4), the measurement data according to formula table and on-the-spot electronic balance, generate formulation data record in real time, and be stored in data base.
10. manufacture method according to claim 9, it is characterised in that: described step (4) also includes, and formula table and formulation data record is carried out the knockdown inquiry of many condition, and can make form according to user's request.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610058910.4A CN105760906A (en) | 2016-01-28 | 2016-01-28 | LED glue preparation control system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610058910.4A CN105760906A (en) | 2016-01-28 | 2016-01-28 | LED glue preparation control system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105760906A true CN105760906A (en) | 2016-07-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610058910.4A Pending CN105760906A (en) | 2016-01-28 | 2016-01-28 | LED glue preparation control system and method |
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| CN (1) | CN105760906A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107570082A (en) * | 2017-11-01 | 2018-01-12 | 中山市华源电气设备有限公司 | Paint mixing control system |
| CN112320264A (en) * | 2020-11-04 | 2021-02-05 | 惠科股份有限公司 | Material distribution method and device, terminal equipment and storage medium |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1548630A2 (en) * | 2003-12-24 | 2005-06-29 | Nec Corporation | Product identification data management system and product identification data management method |
| CN202897303U (en) * | 2012-09-14 | 2013-04-24 | 昆山琉明光电有限公司 | Light emitting diode (LED) glue preparation system |
| CN203448252U (en) * | 2013-07-18 | 2014-02-26 | 东莞市大奈光电有限公司 | Automatic powder distributing and adhesive distributing machine for LED (Light Emitting Diode) package fluorescent powder |
| CN203470287U (en) * | 2013-07-30 | 2014-03-12 | 东莞市大奈光电有限公司 | LED (Light Emitting Diode) full-automatic powder and gel blending machine |
| CN104463452A (en) * | 2014-11-29 | 2015-03-25 | 中山市铧禧电子科技有限公司 | Management method of production management system |
-
2016
- 2016-01-28 CN CN201610058910.4A patent/CN105760906A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1548630A2 (en) * | 2003-12-24 | 2005-06-29 | Nec Corporation | Product identification data management system and product identification data management method |
| CN202897303U (en) * | 2012-09-14 | 2013-04-24 | 昆山琉明光电有限公司 | Light emitting diode (LED) glue preparation system |
| CN203448252U (en) * | 2013-07-18 | 2014-02-26 | 东莞市大奈光电有限公司 | Automatic powder distributing and adhesive distributing machine for LED (Light Emitting Diode) package fluorescent powder |
| CN203470287U (en) * | 2013-07-30 | 2014-03-12 | 东莞市大奈光电有限公司 | LED (Light Emitting Diode) full-automatic powder and gel blending machine |
| CN104463452A (en) * | 2014-11-29 | 2015-03-25 | 中山市铧禧电子科技有限公司 | Management method of production management system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107570082A (en) * | 2017-11-01 | 2018-01-12 | 中山市华源电气设备有限公司 | Paint mixing control system |
| CN112320264A (en) * | 2020-11-04 | 2021-02-05 | 惠科股份有限公司 | Material distribution method and device, terminal equipment and storage medium |
| CN112320264B (en) * | 2020-11-04 | 2022-01-14 | 惠科股份有限公司 | Material distribution method and device, terminal equipment and storage medium |
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Application publication date: 20160713 |