CN105760804B - The acquisition method of auxiliary material batch information in a kind of volume bag production - Google Patents
The acquisition method of auxiliary material batch information in a kind of volume bag production Download PDFInfo
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- CN105760804B CN105760804B CN201610080635.6A CN201610080635A CN105760804B CN 105760804 B CN105760804 B CN 105760804B CN 201610080635 A CN201610080635 A CN 201610080635A CN 105760804 B CN105760804 B CN 105760804B
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- batch information
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/14—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation using light without selection of wavelength, e.g. sensing reflected white light
- G06K7/1404—Methods for optical code recognition
- G06K7/1408—Methods for optical code recognition the method being specifically adapted for the type of code
- G06K7/1417—2D bar codes
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- General Physics & Mathematics (AREA)
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Abstract
The acquisition method of auxiliary material batch information in being produced the invention discloses a kind of volume bag, including following content：First, the batch information collection of five kinds of obbbin, cork paper, aluminium-foil paper, liner, parcel glassine paper auxiliary materials；2nd, the batch information collection of three kinds of parcel aureate pullcord, bar bag glassine paper, bar gold filled bracing wire auxiliary materials；3rd, the batch information of trade mark and barrel gathers；4th, the batch information collection of mouth rod.Compared with prior art, the positive effect of the present invention is：Provide a kind of complete acquisition scheme of semi-automatic collection volume bag production auxiliary materials batch information, in the case where not changing the established operating process of volume bag equipment operator, do not increase operating personnel's workload, realize comprehensive complete collection in real time to auxiliary material used in volume bag production, the various creation datas of auxiliary material batch information and production of cigarettes can be obtained, comprehensive and accurate analysis is advantageously formed, with the level of production and managerial skills of General Promotion cigarette enterprise.
Description
Technical field
The invention belongs to the cigarette in production of cigarettes and packing technique field, that is, rolls up bag production technical field, and in particular to
The acquisition method of auxiliary material batch information in a kind of volume bag production.
Background technology
Cigarette link is the cigarette machine by automation, and using obbbin, mouth rod, cork paper, tobacco cartridge is connected into completely
Cigarette process, this production link used obbbin, mouth rod, cork paper these three auxiliary materials；It is to pass through automation to pack link
Packaging facilities, using aluminium-foil paper, trade mark, liner (Hard Roll is proprietary), mouth flower (Soft Roll is proprietary), parcel glassine paper, small covered with gold leaf draw
Line, barrel, bar bag glassine paper, bar gold filled bracing wire, the cigarette that cigarette link produces is packaged into cigarette bag, then cigarette bag is packaged into bar
Process, this production link used aluminium-foil paper, trade mark, liner (Hard Roll is proprietary), mouth flower (Soft Roll is proprietary), parcel glassine paper,
Parcel aureate pullcord, barrel, bar bag glassine paper, bar gold filled bracing wire these auxiliary materials.Certainly breast has also been used in cigarette and packaging link
Glue, this 2 kinds of auxiliary materials are spent for latex and mouth, because the cost that it takes in cigarette is low, the present invention does not include this 2 kinds of auxiliary materials.
Above auxiliary material can be divided into three class according to the packaged form of least unit, when length class, with the packaging shape of volume
Formula is present, and they are obbbin, cork paper, aluminium-foil paper, liner, parcel glassine paper, parcel aureate pullcord, bar bag glassine paper, bar gold filled
Bracing wire, their least unit be disk or be rolled into shape；Second, individual class, Yi Chengbao, bundled packaged form are present,
They are trade mark, barrel, and their least unit is to open, and the Soft Roll trade mark on newest ultrahigh speed packing machine is also with disk
Packaged form occur, but it be also divided into disk it is clear and definite individual；Third, branch class, exist with the packaged form of box, it is
Mouth rod.
Above auxiliary material also generates its production lot information, the production lot information passes through auxiliary material simultaneously in production
The various information systems of manufacturer's input preserve, and as the transport of auxiliary material passes to the cigarette enterprise finally used
Industry, while in the appropriate location of unit package form (inner core of volume, outside；Bag, tie, on the housing material of box) and fortune
Have in the outer packing of packaged form when defeated and paste corresponding production lot information mark, this mark has uniqueness, with volume
The meeting of form paste in the inner core of volume, outside according to the size of volume or only pasted in outside simultaneously, Yi Chengbao, it is bundled, into box
Packaged form at present using wrap or tie outer packing bonding partially.
The production lot information mark of stickup, what is used at present has three kinds of forms, first, the small label of printing, auxiliary at these
During material production, on demand at prints or corresponding information is filled in by worker, is pasted onto on auxiliary material；Second, using information-based system
System, associated production batch information is formed into one-dimensional bar code, prints, pastes on auxiliary material；Third, one-dimension code is changed into
RFID, production lot information is write into electronic tag, pasted on auxiliary material.
To ensure that the batch information of auxiliary material can be gathered in real time in production of cigarettes, it is using one-dimension code or RFID
Necessary selection.
For what is identified using one-dimension code and RFID as auxiliary material batch information, adopted in real time in volume bag production
Collect the scheme of auxiliary material batch information, there are following two schemes at present：
First is that can identify that (device has communication work(for the device of one-dimension code or RFID in volume bag device configuration
Can, the information of reading can be uploaded to supporting information system in real time), occupation mode has 2 kinds, first, volume bag equipment operation people
Member holds this device and goes to read the identifier on the auxiliary material that will be used on the machine；Second, volume bag equipment operator hold will on
The auxiliary material that machine uses is gone at device, allows device to read the identifier on auxiliary material.This acquisition scheme is required for increase volume bag equipment
The workload of operating personnel, there is the action for holding (device or auxiliary material) to a place (auxiliary material or device).
Second is for being identified using RFID as auxiliary material batch information, and installation band is more in volume bag equipment
The RFID identification device of antenna and warning light is identified, one RFID identification day is installed in upper machine opening position of every kind of auxiliary material in equipment
Line and warning light, volume bag equipment operator is according to normal operating flow, when auxiliary material is attached to volume bag equipment, by installing here
RFID identification antenna read the FRID label information pasted on auxiliary material, and send normal, abnormal prompt and show, realize to auxiliary material
The real-time collection of batch information.This mode to being suitable for the auxiliary material rolled up as packaged form, but to this 2 kinds of trade mark and barrel with
The form of bag is just not suitable for.
Both the above acquisition scheme, the first can realize the collection to all auxiliary material batch informations, but increase volume bag be present
The problem of workload of equipment operator, although not increasing the workload of volume bag equipment operator for second, exist and throw
Enter big, it is impossible to realize the collection to all auxiliary materials.
In the current information age, the production lot information of collection auxiliary material is extremely important in real time, but using the first collection
Scheme encounters very big resistance, second of acquisition scheme has input greatly again, and application is incomplete due to that can increase workload
Shortcoming, it is widely applied and also runs into very big difficulty.
The content of the invention
In order to overcome the disadvantages mentioned above of prior art, auxiliary material batch information adopts in being produced the invention provides a kind of volume bag
Diversity method, there is practicality and operability, can realize to obbbin, cork paper, aluminium-foil paper, liner, parcel glassine paper, small gold filled
The real-time collection of the production lot informations of 11 kinds of auxiliary materials such as bracing wire, bar bag glassine paper, the bracing wire of bar gold filled, trade mark, barrel, mouth rod.
The technical solution adopted for the present invention to solve the technical problems is：Auxiliary material batch information adopts in a kind of volume bag production
Diversity method, including following content：
First, the batch information collection of five kinds of obbbin, cork paper, aluminium-foil paper, liner, parcel glassine paper auxiliary materials：
(1) obbbin, cork paper, aluminium-foil paper, liner, parcel Wrapped in Cellophane inner core and the batch of outside will be pasted onto first
Information identifier changes the Quick Response Code with uniqueness into：
(2) it is directed to different upper machine patterns：
1) it is one-dimensional by what is carried on original equipment for upper machine pattern auxiliary material being arranged on by manipulator on equipment rotating shaft
Code probe is replaced by two-dimensional code scanning head；
2) machine pattern is gone up for artificial, on obbbin, cork paper, aluminium-foil paper, liner, parcel glassine paper near machine installation axle
Two-dimensional code scanning device is installed；
2nd, the batch information collection of three kinds of parcel aureate pullcord, bar bag glassine paper, bar gold filled bracing wire auxiliary materials：
(1) parcel aureate pullcord, bar bag glassine paper, bar gold filled bracing wire packaging inner core and the batch of outside will be pasted onto first to believe
Breath identifier changes the Quick Response Code with uniqueness into；
(2) two-dimensional code scanning dress is installed in parcel aureate pullcord, bar bag glassine paper, bar gold filled bracing wire near machine installation axle
Put；
3rd, the batch information of trade mark and barrel gathers：
(1) a Quick Response Code with uniqueness for including production lot information is printed in trade mark and barrel front portion；
(2) it is directed to different upper machine patterns：
1) machine pattern is gone up automatically for the trade mark by manipulator：On Soft Roll high-speed packaging machine, put by manipulator handle
Put auxiliary material automatic absorbing on auxiliary material pallet on a robotic arm, manipulator is moved again, and auxiliary material is then arranged on turning for equipment
On axle；The one-dimension code probe carried on original equipment is replaced by two-dimensional code scanning head, reads including above each trade mark
The Quick Response Code of batch information；
2) machine pattern is manually gone up for trade mark, by manually trade mark is placed on No.1 conveyer belt, the one of No.1 conveyer belt
End is the entrance of trade mark, has trade mark adsorbent equipment in trade mark porch, trade mark is formed on No. two conveyer belts by absorption single
Open conveying；Batch information harvester is set on No. two conveyer belts；
3) machine pattern is manually gone up for barrel, barrel porch is provided with barrel adsorbent equipment, barrel is made by absorption
Form individual to convey to next link, in barrel adsorbed formed two-dimensional code scanning device is installed on individual landline, read
Take the Quick Response Code for including batch information above each barrel；
4th, the batch information collection of mouth rod：
(1) RFID of rewritable is pasted on two lateral surfaces of mouth rod plastic packing box；
(2) it is directed to different upper machine patterns：
1) for the upper machine pattern launched automatically by mouth rod emitter, RFID reading dresses are installed on automatic transport band
Put；
2) for the upper machine pattern by being manually placed on mouth rod at cigarette machine on mouth rod box transfer passage, in mouth rod
Rfid reader device is installed on box transfer passage.
Compared with prior art, the positive effect of the present invention is：Provide a kind of semi-automatic collection volume bag production auxiliary materials batch
The complete acquisition scheme of secondary information, do not changing the volume bag established operating process of equipment operator, do not increasing operating personnel
In the case of workload, comprehensive complete collection in real time to auxiliary material used in volume bag production is realized, auxiliary material batch can be obtained
The various creation datas of secondary information and production of cigarettes, advantageously form comprehensive and accurate analysis, with General Promotion cigarette enterprise
The level of production and managerial skills.
Embodiment
The acquisition method of auxiliary material batch information in a kind of volume bag production, including following content：
First, the batch information collection of five kinds of obbbin, cork paper, aluminium-foil paper, liner, parcel glassine paper auxiliary materials：
(1) obbbin, cork paper, aluminium-foil paper, liner, parcel Wrapped in Cellophane inner core and the batch of outside will be pasted onto first
Information identifier changes Quick Response Code into：
The existing auxiliary material batch information using one-dimensional bar code is including but not limited to following information：Vendor code,
Material code, date of manufacture, the unique encodings of single-piece auxiliary material, Quick Response Code species (big part pallet mark or single-piece mark), auxiliary material
Species.
After Quick Response Code, false proof information can also be added on the basis of information above.
Existing auxiliary material batch information be by supporting information system, by be manually entered or respective sensor gather
After these information, one-dimensional bar code is formed in systems, then is printed by bar-code printer according to related specification, is passed through
Manual or automatic mode is pasted onto the relevant position of auxiliary material single-piece.
After two-dimensional bar, the software of existing system need to only be modified according to using the rule of two-dimensional bar
It can be used, bar-code printer can both print one-dimensional bar code, can also print two-dimensional bar, it is only necessary to which system is to it
Send different instructions.
Change above and the flow of existing auxiliary material production is not changed, it is only necessary to existing information system is carried out local
Adjustment.
(2) it is directed to different upper machine patterns：
1) it is one-dimensional by what is carried on original equipment for upper machine pattern auxiliary material being arranged on by manipulator on equipment rotating shaft
Code probe is replaced by two-dimensional code scanning head, and according to its internal standard, scanning result is transferred to apparatus control system, so as to complete
Into the collection of production lot information；
2) for manually going up machine pattern by equipment operator, in obbbin, cork paper, aluminium-foil paper, liner, parcel glassine paper
Upper machine installation axle nearby installs the scanning means that can read the Quick Response Code that its outside is pasted, and this scanning means can be special two
Code probe or image recognizer are tieed up, auxiliary material only need to be after equipment be loaded onto, stickup by the operating personnel for rolling up bag equipment
The part of Quick Response Code, which is gone at two-dimensional code scanning device, allows it to read 2 D code information, the prompting of two-dimensional code scanning device band
Lamp can send whether reading successfully indicates that operating personnel carry out further work according to prompting.
2nd, the batch information collection of three kinds of parcel aureate pullcord, bar bag glassine paper, bar gold filled bracing wire auxiliary materials：
(1) parcel aureate pullcord, bar bag glassine paper, bar gold filled bracing wire packaging inner core and the batch of outside will be pasted onto first to believe
Breath identifier changes Quick Response Code into；
(2) install to read near machine installation axle in parcel aureate pullcord, bar bag glassine paper, bar gold filled bracing wire and glued outside it
The scanning means of the Quick Response Code of patch, this scanning means can be special two-dimensional code scanning heads or image recognizer, volume
The operating personnel of bag equipment need to only go to the part of stickup Quick Response Code at two-dimensional code scanning device after auxiliary material is loaded onto equipment
It is allowed to read 2 D code information, the warning light of two-dimensional code scanning device band can send whether reading successfully indicates, operation
Personnel carry out further work according to prompting.
3rd, the batch information of trade mark and barrel gathers：
Printed in trade mark and barrel front portion one it is comprising production lot information, have and represent this trade mark or barrel
The Quick Response Code of uniqueness.The front of trade mark and barrel whether visible is divided into " visible portions according to being packaged into after " cigarette bag " and " plume "
Point " and " invisible part ", this Quick Response Code can be according to needs and actual conditions, first, being printed on " invisible part "；Second, print
System is at " visible part ".It so only need to make slight variation in the printing link in production procedure to can be achieved.
(1) on Soft Roll high-speed packaging machine, trade mark is by manipulator upper machine automatically, by manipulator, being placed on
On a robotic arm, manipulator moves auxiliary material automatic absorbing on auxiliary material pallet again, then auxiliary material is arranged in the rotating shaft of equipment,
Such a upper its equipment of machine pattern carries one-dimension code probe, and this acquisition scheme is directed to this kind equipment, takes and scan its one-dimension code
Head is replaced by two-dimensional code scanning head, according to its internal standard, scanning result is transferred to apparatus control system, while we are also complete
Into the collection of production lot information；
(2) machine pattern is manually gone up for trade mark, is that a folded trade mark (one is folded 500) is manually placed on No.1 conveyer belt
On, it is the entrance of trade mark in one end of conveyer belt, special device by absorption, exists trade mark in trade mark porch in equipment
Individual conveying is formed on No. two conveyer belts.According to investment situation, two kinds of acquisition schemes can be used, first is high investment, at No. two
The appropriate location installation high rate burst communication device of conveyer belt, all carries out image reading to each trade mark, not only reads trade mark
On the Quick Response Code for including batch information, also to whole trade mark front carry out error checking and correction；Second is low input, defeated at No. two
Send the appropriate location of band that two-dimensional code scanning device is installed, read the Quick Response Code for including batch information above each trade mark.
(3) because barrel is also artificial upper machine, special device is installed in barrel porch in equipment, by absorption,
Barrel is formed individual to convey to next link, two-dimensional code scanning dress is installed in barrel adsorbed formed on individual landline
Put, read the Quick Response Code for including batch information above each barrel.
4th, the batch information collection of mouth rod：
Appropriate location outside the box of mouth packing rod, the RFID of rewritable is pasted, realizes lip-syncing
The storage of rod production lot information.The box of dress mouth rod has two kinds, when the packing box of papery, second, the packing box of plastics, paper
Matter packing box is mainly used in transporting, and is that independent Zui Bang manufacturers are attached to mouth rod in paper package box, passes through means of transport
Mouth rod is transported to production of cigarettes factory in the form of box.In production of cigarettes factory, it enters using before link, it is necessary to paper package box
In mouth rod translate into plastic packing box, in the form of plastic packing box enter use link.The present invention is directed use ring
The plastic packing box of section, the appropriate location refer to two sides of plastic packing box.Because mouth packing rod box can repeat to make
With, and paste superincumbent FRID label information also can repetitive read-write, Meteorological is small.
Also there are 2 kinds for the upper machine mode of mouth rod, first, a box mouth rod (there are 4000 inside a box), by automatic defeated
Send band to be transported to the automatic turning device of mouth rod emitter configuration, one box mouth rod translated into mouth rod emitter by this device,
By mouth rod emitter automatically by its one by one be sent to cigarette machine mouth rod storage；Second, manually at cigarette machine, one
Box box mouth rod is placed on mouth rod box transfer passage, then moves to top at cigarette machine mouth rod storage, mouth rod is placed into volume
At cigarette machine mouth rod storage.To this 2 kinds of modes, our mouth rod box transfer passages on automatic delivering belt and cigarette machine it is appropriate
Position, installs rfid reader device, reads the batch information inside the RFID above mouth rod box in real time.
Claims (6)
- A kind of 1. acquisition method of auxiliary material batch information in volume bag production, it is characterised in that：Including following content：First, the batch information collection of five kinds of obbbin, cork paper, aluminium-foil paper, liner, parcel glassine paper auxiliary materials：(1) obbbin, cork paper, aluminium-foil paper, liner, parcel Wrapped in Cellophane inner core and the batch information of outside will be pasted onto first Identifier changes the Quick Response Code with uniqueness into：(2) it is directed to different upper machine patterns：1) for upper machine pattern auxiliary material being arranged on by manipulator on equipment rotating shaft, the one-dimension code carried on original equipment is swept Retouch head and be replaced by two-dimensional code scanning head；2) for artificial upper machine pattern, installed on obbbin, cork paper, aluminium-foil paper, liner, parcel glassine paper near machine installation axle Two-dimensional code scanning device；2nd, the batch information collection of three kinds of parcel aureate pullcord, bar bag glassine paper, bar gold filled bracing wire auxiliary materials：(1) parcel aureate pullcord, bar bag glassine paper, bar gold filled bracing wire packaging inner core and the batch information mark of outside will be pasted onto first Know symbol and change the Quick Response Code with uniqueness into；(2) two-dimensional code scanning device is installed in parcel aureate pullcord, bar bag glassine paper, bar gold filled bracing wire near machine installation axle；3rd, the batch information of trade mark and barrel gathers：(1) a Quick Response Code with uniqueness for including production lot information is printed in trade mark and barrel front portion；(2) it is directed to different upper machine patterns：1) machine pattern is gone up automatically for the trade mark by manipulator：On Soft Roll high-speed packaging machine, it is placed on by manipulator handle On a robotic arm, manipulator moves auxiliary material automatic absorbing on auxiliary material pallet again, then auxiliary material is arranged in the rotating shaft of equipment； The one-dimension code probe carried on original equipment is replaced by two-dimensional code scanning head, reads the Quick Response Code above each trade mark；2) machine pattern is manually gone up for trade mark, by manually trade mark is placed on No.1 conveyer belt, is in one end of No.1 conveyer belt The entrance of trade mark, adsorbed in trade mark porch by trade mark adsorbent equipment, trade mark is formed individual conveying on No. two conveyer belts； Batch information harvester is set on No. two conveyer belts；3) machine pattern is manually gone up for barrel, barrel porch is provided with barrel adsorbent equipment, form barrel by absorption Individual is conveyed to next link, and two-dimensional code scanning device is installed on individual landline in adsorbed formed of barrel, is read every The Quick Response Code for including batch information above one barrel；4th, the batch information collection of mouth rod：(1) RFID of rewritable is pasted on two lateral surfaces of mouth rod plastic packing box；(2) it is directed to different upper machine patterns：1) for the upper machine pattern launched automatically by mouth rod emitter, rfid reader device is installed on automatic transport band；2) it is defeated in mouth rod box for the upper machine pattern by being manually placed on mouth rod at cigarette machine on mouth rod box transfer passage Send and rfid reader device is installed on passage.
- 2. the acquisition method of auxiliary material batch information in a kind of volume bag production according to claim 1, it is characterised in that：It is described Two-dimensional code scanning device is two-dimensional code scanning head or image recognizer.
- 3. the acquisition method of auxiliary material batch information in a kind of volume bag production according to claim 1, it is characterised in that：It is described The Quick Response Code of trade mark and barrel is printed on cigarette bag or the invisible part of plume or visible part.
- 4. the acquisition method of auxiliary material batch information in a kind of volume bag production according to claim 1, it is characterised in that：For Manually upper machine pattern, the batch information harvester include high rate burst communication device and two-dimensional code scanning device to trade mark.
- 5. the acquisition method of auxiliary material batch information in a kind of volume bag production according to claim 4, it is characterised in that：It is described High rate burst communication device is arranged on No. two conveyer belts, for reading the Quick Response Code on trade mark, and to the front of whole trade mark Carry out error checking and correction.
- 6. the acquisition method of auxiliary material batch information in a kind of volume bag production according to claim 4, it is characterised in that：It is described Two-dimensional code scanning device is arranged on No. two conveyer belts, for reading the Quick Response Code above every trade mark.
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| CN201610080635.6A CN105760804B (en) | 2016-02-05 | 2016-02-05 | The acquisition method of auxiliary material batch information in a kind of volume bag production |
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| CN202433955U (en) * | 2012-01-16 | 2012-09-12 | 韩松 | Feedstuff traceable management system based on bar code identification technology |
| CN104361434A (en) * | 2014-10-29 | 2015-02-18 | 中科院成都信息技术股份有限公司 | Consumable material monitoring system and method of cigarette rolling machines |
| CN104596983A (en) * | 2015-02-06 | 2015-05-06 | 山东省食品药品检验研究院 | Zopiclone tablet rapid identification method based on near infrared spectrum |
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2016
- 2016-02-05 CN CN201610080635.6A patent/CN105760804B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202084052U (en) * | 2011-05-24 | 2011-12-21 | 河南中烟工业有限责任公司 | Machine station bar code recognition apparatus |
| CN202433955U (en) * | 2012-01-16 | 2012-09-12 | 韩松 | Feedstuff traceable management system based on bar code identification technology |
| CN104361434A (en) * | 2014-10-29 | 2015-02-18 | 中科院成都信息技术股份有限公司 | Consumable material monitoring system and method of cigarette rolling machines |
| CN104596983A (en) * | 2015-02-06 | 2015-05-06 | 山东省食品药品检验研究院 | Zopiclone tablet rapid identification method based on near infrared spectrum |
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