CN105753415B - A method of preparing cement mortar using waste rubber, bone meal - Google Patents

A method of preparing cement mortar using waste rubber, bone meal Download PDF

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Publication number
CN105753415B
CN105753415B CN201610337254.1A CN201610337254A CN105753415B CN 105753415 B CN105753415 B CN 105753415B CN 201610337254 A CN201610337254 A CN 201610337254A CN 105753415 B CN105753415 B CN 105753415B
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cement mortar
rubber
bone meal
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CN201610337254.1A
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CN105753415A (en
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夏百庆
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CHANGZHOU HUAGUANG BUILDING MATERIAL TECHNOLOGY Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/0427Dry materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/18Waste materials; Refuse organic
    • C04B18/20Waste materials; Refuse organic from macromolecular compounds
    • C04B18/22Rubber, e.g. ground waste tires
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Processing Of Solid Wastes (AREA)
  • Materials For Medical Uses (AREA)

Abstract

The invention discloses a kind of methods preparing cement mortar using waste rubber, bone meal, waste rubber is carried out graft modification by the present invention using cumyl peroxide, cement mortar hardenite toughness, ductility may make to be improved, to improve the flexural strength of mortar, the present invention takes full advantage of discarded rubber sources, bone meal, hydroxyethyl cellulose are blended with dispersion emulsion, improve the dispersibility of cement mortar.

Description

A method of preparing cement mortar using waste rubber, bone meal
Technical field
The invention mainly relates to cement mortar fields more particularly to a kind of utilization waste rubber, bone meal to prepare cement mortar Method.
Background technology
Waste rubber product is continuously increased, and rapid development, but recovery utilization rate is low, and a large amount of rubber products arbitrarily abandon It is not fully utilized, results in waste of resources.World's environmentally-friendly sanitary tissue statistics, world's waste tire burden is up to more than 30 Hundred million, and increased with about 1,000,000,000 every year speed.The Ministry of Industry and Information Technology of the People's Republic of China (PRC) 2010 about It is pointed out in waste tire comprehensive utilization instruction, China's production tire consumption of rubber in 2009 has accounted for national rubber sources and disappeared 70% or so of total amount is consumed, generates damaged tire 2.33 hundred million in year, weight is roughly equal to 8,600,000 tons, converts into rubber sources about more than 300 Ten thousand tons, if the whole recyclings of energy, are equivalent to the 5 years natural rubber yield in China.
Therefore waste rubber comprehensive utilization industry is greatly developed to saving rubber sources, improving environment caused by waste rubber Problem, the dependence reduced to import rubber realize the sustainable development meaning of rubber sources to establishing economizing type, environment-friendly type society Justice is great.
Invention content
The object of the invention is exactly to provide and a kind of utilizing waste rubber, bone meal system to make full use of waste rubber sources The method of standby cement mortar.
The present invention is achieved by the following technical solutions:
A method of preparing cement mortar using waste rubber, bone meal, which is characterized in that include the following steps:
(1)The cement mortar is made of the raw material of following weight parts:
Portland cement 140-180, maleic anhydride 0.7-1, cumyl peroxide 0.1-0.2, barium mahogany sulfonate 0.2-0.3, bone meal 6-10, waste rubber 3-5, quick lime 10-12, chitosan 1-2, expanded perlite 20-40, hydroxy ethyl fiber Plain 2-3, dispersion emulsion 2-4, phosphate composition 5-7, ethyl orthosilicate 1-2, sp-80 0.5-1, appropriate amount of water;
(2)Above-mentioned waste rubber is mixed with phosphate composition, wears into fine powder, is sent in microwave dryer, microwave Processing 4-7 minutes, the microwave frequency are 2000-2500 MHz, and discharging is cooled to room temperature, and obtains pretreatment rubber powder;
(3)Above-mentioned hydroxyethyl cellulose is added in the water of 20-30 times of its weight, sp-80, barium mahogany sulfonate is added, It stirs evenly, obtains cellulose lotion;
(4)Above-mentioned ethyl orthosilicate is added in the ethanol solution of 10-13 times of its weight, a concentration of 70-80%, is stirred It mixes uniformly, the 17-20% of above-mentioned pretreatment rubber powder weight, it is 76-80 DEG C to increase temperature, and the ammonium hydroxide that a concentration of 10-13% is added dropwise is molten Liquid, adjusting pH are 10-13, and insulation reaction 1-2 hours is cooled to room temperature, obtains Silica hydrogel;
(5)Above-mentioned maleic anhydride is added in the absolute ethyl alcohol of 20-30 times of its weight, is stirred evenly, is added remaining Pretreatment rubber powder, cumyl peroxide obtain graft modification rubber powder insulation reaction 3-4 hours at 60-65 DEG C;
(6)Above-mentioned Silica hydrogel is added in cellulose lotion, is stirred evenly, mixes, adds with above-mentioned graft modification rubber powder Entering dispersion emulsion, 100-200 revs/min is stirred 30-40 minutes, and ethyl alcohol is distilled off, and is mixed, is stirred evenly with remaining each raw material, To obtain the final product.
A method of cement mortar being prepared using waste rubber, bone meal, the dispersion emulsion is by following weight parts Raw material mixing composition:
Lauryl sodium sulfate 3-4, polyacrylamide 2-3, deionized water 100-110.
A method of cement mortar being prepared using waste rubber, bone meal, the phosphate composition is by mass ratio For 6-8:Aluminium dihydrogen phosphate, the potassium dihydrogen phosphate mixing composition of 2-3.
It is an advantage of the invention that:
Waste rubber is carried out graft modification by the present invention using cumyl peroxide, may make cement mortar hardenite tough Property, ductility are improved, and to improve the flexural strength of mortar, the present invention takes full advantage of discarded rubber sources, bone meal, Hydroxyethyl cellulose is blended with dispersion emulsion, improves the dispersibility of cement mortar.
Specific implementation mode
Embodiment 1
A method of cement mortar being prepared using waste rubber, bone meal, is included the following steps:
(1)The cement mortar is made of the raw material of following weight parts:
Portland cement 180, maleic anhydride 0.7, cumyl peroxide 0.2, barium mahogany sulfonate 0.3, bone meal 10, Waste rubber 5, quick lime 12, chitosan 1, expanded perlite 40, hydroxyethyl cellulose 2, dispersion emulsion 2, phosphate composition 7, ethyl orthosilicate 1-2, sp-80 0.5, appropriate amount of water;
(2)Above-mentioned waste rubber is mixed with phosphate composition, wears into fine powder, is sent in microwave dryer, microwave Processing 4 minutes, the microwave frequency are 2500 MHz, and discharging is cooled to room temperature, and obtains pretreatment rubber powder;
(3)Above-mentioned hydroxyethyl cellulose is added in the water of 30 times of its weight, sp-80, barium mahogany sulfonate, stirring is added Uniformly, cellulose lotion is obtained;
(4)Above-mentioned ethyl orthosilicate is added in 13 times of its weight, a concentration of 80% ethanol solution, is stirred evenly, The 20% of above-mentioned pretreatment rubber powder weight, it is 80 DEG C to increase temperature, and the ammonia spirit of a concentration of 10-13% is added dropwise, and it is 13 to adjust pH, Insulation reaction 1 hour, is cooled to room temperature, obtains Silica hydrogel;
(5)Above-mentioned maleic anhydride is added in the absolute ethyl alcohol of 30 times of its weight, is stirred evenly, remaining pre- place is added Rubber powder, cumyl peroxide are managed, insulation reaction 4 hours at 65 DEG C obtain graft modification rubber powder;
(6)Above-mentioned Silica hydrogel is added in cellulose lotion, is stirred evenly, mixes, adds with above-mentioned graft modification rubber powder Enter dispersion emulsion, 100 revs/min are stirred 30 minutes, and ethyl alcohol is distilled off, and are mixed with remaining each raw material, stir evenly to get.
A method of cement mortar being prepared using waste rubber, bone meal, the dispersion emulsion is by following weight parts Raw material mixing composition:
Lauryl sodium sulfate 4, polyacrylamide 2, deionized water 110.
A method of cement mortar being prepared using waste rubber, bone meal, the phosphate composition is by mass ratio It is 6:2 aluminium dihydrogen phosphate, potassium dihydrogen phosphate mixing composition.

Claims (1)

1. a kind of method preparing cement mortar using waste rubber, bone meal, which is characterized in that include the following steps:
(1)The cement mortar is made of the raw material of following weight parts:Portland cement 140-180, maleic acid Acid anhydride 0.7-1, cumyl peroxide 0.1-0.2, barium mahogany sulfonate 0.2-0.3, bone meal 6-10, waste rubber 3-5, quick lime 10-12, chitosan 1-2, expanded perlite 20-40, hydroxyethyl cellulose 2-3, dispersion emulsion 2-4, phosphate composition 5-7, Ethyl orthosilicate 1-2, sp-800.5-1, appropriate amount of water;
(2)Above-mentioned waste rubber is mixed with phosphate composition, wears into fine powder, is sent in microwave dryer, microwave treatment 4-7 minutes, the microwave frequency was 2000-2500MHz, and discharging is cooled to room temperature, and obtains pretreatment rubber powder;
(3)Above-mentioned hydroxyethyl cellulose is added in the water of 20-30 times of its weight, sp-80, barium mahogany sulfonate, stirring is added Uniformly, cellulose lotion is obtained;
(4)Above-mentioned ethyl orthosilicate is added in the ethanol solution of 10-13 times of its weight, a concentration of 70-80%, stirring is equal Even, the 17-20% of above-mentioned pretreatment rubber powder weight, it is 76-80 DEG C to increase temperature, and the ammonia spirit of a concentration of 10-13% is added dropwise, and is adjusted Section pH is 10-13, and insulation reaction 1-2 hours is cooled to room temperature, obtains Silica hydrogel;
(5)Above-mentioned maleic anhydride is added in the absolute ethyl alcohol of 20-30 times of its weight, is stirred evenly, remaining pre- place is added Reason rubber powder, cumyl peroxide obtain graft modification rubber powder insulation reaction 3-4 hours at 60-65 DEG C;
(6)Above-mentioned Silica hydrogel is added in cellulose lotion, is stirred evenly, is mixed with above-mentioned graft modification rubber powder, is added and divides Dissipate lotion, 100-200 revs/min is stirred 30-40 minute, and ethyl alcohol is distilled off, and is mixed with each raw material of residue, stir evenly to get; The dispersion emulsion is made of the raw material mixing of following weight parts:Lauryl sodium sulfate 3-4, polyacrylamide 2-3, Deionized water 100-110;It is 6-8 that the phosphate composition, which is by mass ratio,:Aluminium dihydrogen phosphate, the potassium dihydrogen phosphate of 2-3 Mixing composition.
CN201610337254.1A 2016-05-21 2016-05-21 A method of preparing cement mortar using waste rubber, bone meal Active CN105753415B (en)

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CN115108806B (en) * 2022-05-17 2023-08-25 西卡德高(广州)企业管理有限公司 Waterproof protective layer material and preparation method thereof

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CN1453236A (en) * 2002-04-23 2003-11-05 长春市环保技术开发公司 Process of preparing early strengthened polymer-modified cement mortar
CN101805427A (en) * 2010-04-23 2010-08-18 华东理工大学 Method for modifying butyl rubber by maleic anhydride
CN102390838A (en) * 2011-08-22 2012-03-28 天津晶岭电子材料科技有限公司 Preparation method of non-spherical silica sol
CN102616794B (en) * 2012-04-11 2013-12-25 宣城晶瑞新材料有限公司 Preparation method for high-dispersibility nanometer silicon dioxide
CN102674779B (en) * 2012-06-12 2013-09-18 北京振利节能环保科技股份有限公司 Modified expansion water-stop mortar and preparation method thereof
CN103420657B (en) * 2013-08-08 2015-05-20 安徽省思维新型建材有限公司 Polyurethane cement mortar and preparation method thereof
CN106007437A (en) * 2014-02-14 2016-10-12 四川金摩尔环保新材料有限责任公司 Rubber and cement matrix powder
CN104724994A (en) * 2015-03-19 2015-06-24 哈尔滨工业大学 Preparation method of waste rubber powder anti-crack mortar
CN105060799A (en) * 2015-07-14 2015-11-18 常州市武进翔宇电子元器件有限公司 Oil-resisting and wear-resisting aerated brick and preparation method thereof

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Effective date of registration: 20190801

Address after: 213131 Dongshu Village, Benniu Town, Xinbei District, Changzhou City, Jiangsu Province

Patentee after: Changzhou Huaguang Building Material Technology Co., Ltd.

Address before: 528402 Guangdong province Zhongshan City Shiqi District Fuli Road No. 1 Yongyi garden Yixing Ge 6-403

Patentee before: Xia Baiqing