CN105753415A - Method for preparing cement mortar from waste rubber and bone meal - Google Patents

Method for preparing cement mortar from waste rubber and bone meal Download PDF

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Publication number
CN105753415A
CN105753415A CN201610337254.1A CN201610337254A CN105753415A CN 105753415 A CN105753415 A CN 105753415A CN 201610337254 A CN201610337254 A CN 201610337254A CN 105753415 A CN105753415 A CN 105753415A
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China
Prior art keywords
cement mortar
waste rubber
mentioned
bone meal
rubber
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CN201610337254.1A
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Chinese (zh)
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CN105753415B (en
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夏百庆
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Changzhou Huaguang Building Material Technology Co., Ltd.
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夏百庆
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/0427Dry materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/18Waste materials; Refuse organic
    • C04B18/20Waste materials; Refuse organic from macromolecular compounds
    • C04B18/22Rubber, e.g. ground waste tires
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention discloses a method for preparing cement mortar from waste rubber and bone meal. According to the method, the waste rubber is subjected to grafting modification by adopting dicumyl peroxide, so that the sclerotium toughness and the ductility of the cement mortar can be improved; therefore, the breaking strength of the mortar can be enhanced. By the full use of the commixing of waste rubber resources, the bone meal, hydroxyethyl cellulose and dispersion emulsion, the dispersivity of the cement mortar is improved.

Description

A kind of method utilizing waste rubber, bone meal to prepare cement mortar
Technical field
The invention mainly relates to cement mortar field, particularly relate to a kind of method utilizing waste rubber, bone meal to prepare cement mortar.
Background technology
Waste rubber goods are continuously increased, and rapid development, but recovery utilization rate is low, and a large amount of rubbers arbitrarily abandon and are not fully utilized, and cause the wasting of resources.World's environmentally-friendly sanitary tissue statistics, world's waste tire burden has reached more than 30 hundred million, and with the speed increment of annual about 1,000,000,000.The Ministry of Industry and Information Technology of the People's Republic of China (PRC) comprehensively utilized in instruction about junked tire in 2010 and points out, China in 2009 produces tire consumption of rubber and has accounted for about the 70% of whole nation rubber sources total amount consumed, year produces damaged tire 2.33 hundred million, weight is roughly equal to 8,600,000 tons, amount to rubber sources about more than 300 ten thousand tons, if energy all recyclings, be equivalent to China's natural rubber yield of 5 years.
Therefore greatly develop waste rubber comprehensive utilization industry to saving rubber sources, improve environmental problem that waste rubber causes, reduce the dependence to import rubber, to setting up economizing type, environment-friendly type society, it is achieved the Significance of Sustainable Development of rubber sources is great.
Summary of the invention
The object of the invention is contemplated to make full use of garbage rubber sources, it is provided that a kind of method utilizing waste rubber, bone meal to prepare cement mortar.
The present invention is achieved by the following technical solutions:
A kind of method utilizing waste rubber, bone meal to prepare cement mortar, it is characterised in that comprise the following steps:
(1) cement mortar described in is made up of the raw material of following weight parts:
Portland cement 140-180, maleic anhydride 0.7-1, cumyl peroxide 0.1-0.2, barium mahogany sulfonate 0.2-0.3, bone meal 6-10, waste rubber 3-5, quick lime 10-12, chitosan 1-2, expanded perlite 20-40, hydroxyethyl cellulose 2-3, dispersion emulsion 2-4, phosphate composition 5-7, tetraethyl orthosilicate 1-2, sp-800.5-1, water are appropriate;
(2) being mixed with phosphate composition by above-mentioned waste rubber, wear into fine powder, be sent in microwave dryer, microwave treatment 4-7 minute, described microwave frequency was 2000-2500MHz, and discharging is cooled to room temperature, obtained pretreatment rubber powder;
(3) above-mentioned hydroxyethyl cellulose is joined in its water of weight 20-30 times, add sp-80, barium mahogany sulfonate, stir, obtain cellulose emulsion;
(4) above-mentioned tetraethyl orthosilicate is joined its weight 10-13 times, concentration be 70-80% alcoholic solution in, stir, the 17-20% of above-mentioned pre-treating adhesive grain weight amount, raise temperature and be 76-80 DEG C, dropping concentration is the ammonia spirit of 10-13%, and adjustment pH is 10-13, insulation reaction 1-2 hour, it is cooled to room temperature, obtains Silica hydrogel;
(5) above-mentioned maleic anhydride is joined in its dehydrated alcohol of weight 20-30 times, stir, add remaining pretreatment rubber powder, cumyl peroxide, at 60-65 DEG C insulation reaction 3-4 hour, obtain graft modification rubber powder;
(6) being joined in cellulose emulsion by above-mentioned Silica hydrogel, stir, mix with above-mentioned graft modification rubber powder, add dispersion emulsion, 100-200 rev/min is stirred 30-40 minute, ethanol is distilled off, and mixes with remaining each raw material, stirs, to obtain final product.
A kind of method utilizing waste rubber, bone meal to prepare cement mortar, described dispersion emulsion is made up of the raw material mixing of following weight parts:
Sodium lauryl sulphate 3-4, polyacrylamide 2-3, deionized water 100-110.
A kind of method utilizing waste rubber, bone meal to prepare cement mortar, described phosphate composition by mass ratio be the aluminium dihydrogen phosphate of 6-8:2-3, potassium dihydrogen phosphate mixing form.
The invention have the advantage that
Waste rubber is adopted cumyl peroxide to carry out graft modification by the present invention, cement mortar hardenite toughness, ductility can be made to be improved, thus improving the rupture strength of mortar, the present invention takes full advantage of discarded rubber sources, bone meal, hydroxyethyl cellulose and dispersion emulsion are blended, improve the dispersibility of cement mortar.
Detailed description of the invention
Embodiment 1
A kind of method utilizing waste rubber, bone meal to prepare cement mortar, comprises the following steps:
(1) cement mortar described in is made up of the raw material of following weight parts:
Portland cement 180, maleic anhydride 0.7, cumyl peroxide 0.2, barium mahogany sulfonate 0.3, bone meal 10, waste rubber 5, quick lime 12, chitosan 1, expanded perlite 40, hydroxyethyl cellulose 2, dispersion emulsion 2, phosphate composition 7, tetraethyl orthosilicate 1-2, sp-800.5, water are appropriate;
(2) being mixed with phosphate composition by above-mentioned waste rubber, wear into fine powder, be sent in microwave dryer, microwave treatment 4 minutes, described microwave frequency is 2500MHz, and discharging is cooled to room temperature, obtains pretreatment rubber powder;
(3) above-mentioned hydroxyethyl cellulose is joined in the water of its weight 30 times, add sp-80, barium mahogany sulfonate, stir, obtain cellulose emulsion;
(4) above-mentioned tetraethyl orthosilicate is joined its weight 13 times, concentration be 80% alcoholic solution in, stir, the 20% of above-mentioned pre-treating adhesive grain weight amount, raising temperature is 80 DEG C, dropping concentration is the ammonia spirit of 10-13%, and regulating pH is 13, insulation reaction 1 hour, it is cooled to room temperature, obtains Silica hydrogel;
(5) above-mentioned maleic anhydride is joined in the dehydrated alcohol of its weight 30 times, stir, add remaining pretreatment rubber powder, cumyl peroxide, insulation reaction 4 hours at 65 DEG C, obtain graft modification rubber powder;
(6) being joined in cellulose emulsion by above-mentioned Silica hydrogel, stir, mix with above-mentioned graft modification rubber powder, add dispersion emulsion, 100 revs/min are stirred 30 minutes, ethanol are distilled off, and mix with remaining each raw material, stir, to obtain final product.
A kind of method utilizing waste rubber, bone meal to prepare cement mortar, described dispersion emulsion is made up of the raw material mixing of following weight parts:
Sodium lauryl sulphate 4, polyacrylamide 2, deionized water 110.
A kind of method utilizing waste rubber, bone meal to prepare cement mortar, described phosphate composition by mass ratio be the aluminium dihydrogen phosphate of 6:2, potassium dihydrogen phosphate mixing form.

Claims (3)

1. one kind utilizes the method that waste rubber, bone meal prepare cement mortar, it is characterised in that comprise the following steps:
(1) cement mortar described in is made up of the raw material of following weight parts:
Portland cement 140-180, maleic anhydride 0.7-1, cumyl peroxide 0.1-0.2, barium mahogany sulfonate 0.2-0.3, bone meal 6-10, waste rubber 3-5, quick lime 10-12, chitosan 1-2, expanded perlite 20-40, hydroxyethyl cellulose 2-3, dispersion emulsion 2-4, phosphate composition 5-7, tetraethyl orthosilicate 1-2, sp-800.5-1, water are appropriate;
(2) being mixed with phosphate composition by above-mentioned waste rubber, wear into fine powder, be sent in microwave dryer, microwave treatment 4-7 minute, described microwave frequency was 2000-2500MHz, and discharging is cooled to room temperature, obtained pretreatment rubber powder;
(3) above-mentioned hydroxyethyl cellulose is joined in its water of weight 20-30 times, add sp-80, barium mahogany sulfonate, stir, obtain cellulose emulsion;
(4) above-mentioned tetraethyl orthosilicate is joined its weight 10-13 times, concentration be 70-80% alcoholic solution in, stir, the 17-20% of above-mentioned pre-treating adhesive grain weight amount, raise temperature and be 76-80 DEG C, dropping concentration is the ammonia spirit of 10-13%, and adjustment pH is 10-13, insulation reaction 1-2 hour, it is cooled to room temperature, obtains Silica hydrogel;
(5) above-mentioned maleic anhydride is joined in its dehydrated alcohol of weight 20-30 times, stir, add remaining pretreatment rubber powder, cumyl peroxide, at 60-65 DEG C insulation reaction 3-4 hour, obtain graft modification rubber powder;
(6) being joined in cellulose emulsion by above-mentioned Silica hydrogel, stir, mix with above-mentioned graft modification rubber powder, add dispersion emulsion, 100-200 rev/min is stirred 30-40 minute, ethanol is distilled off, and mixes with remaining each raw material, stirs, to obtain final product.
2. one kind utilizes the method that waste rubber, bone meal prepare cement mortar as claimed in claim 1, it is characterised in that described dispersion emulsion is made up of the raw material mixing of following weight parts:
Sodium lauryl sulphate 3-4, polyacrylamide 2-3, deionized water 100-110.
3. one kind utilizes the method that waste rubber, bone meal prepare cement mortar as claimed in claim 1, it is characterised in that described phosphate composition by mass ratio be the aluminium dihydrogen phosphate of 6-8:2-3, potassium dihydrogen phosphate mixing form.
CN201610337254.1A 2016-05-21 2016-05-21 A method of preparing cement mortar using waste rubber, bone meal Active CN105753415B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115108806A (en) * 2022-05-17 2022-09-27 西卡德高(广州)企业管理有限公司 Waterproof protective layer material and preparation method thereof

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1453236A (en) * 2002-04-23 2003-11-05 长春市环保技术开发公司 Process of preparing early strengthened polymer-modified cement mortar
CN101805427A (en) * 2010-04-23 2010-08-18 华东理工大学 Method for modifying butyl rubber by maleic anhydride
CN102390838A (en) * 2011-08-22 2012-03-28 天津晶岭电子材料科技有限公司 Preparation method of non-spherical silica sol
CN102616794A (en) * 2012-04-11 2012-08-01 宣城晶瑞新材料有限公司 Preparation method for high-dispersibility nanometer silicon dioxide
CN102674779A (en) * 2012-06-12 2012-09-19 北京振利节能环保科技股份有限公司 Modified expansion water-stop mortar and preparation method thereof
CN103420657A (en) * 2013-08-08 2013-12-04 安徽省思维新型建材有限公司 Polyurethane cement mortar and preparation method thereof
CN103819109A (en) * 2014-02-14 2014-05-28 四川金摩尔环保新材料有限责任公司 Processing method for waste old rubber powder used for cement-based material
CN104724994A (en) * 2015-03-19 2015-06-24 哈尔滨工业大学 Preparation method of waste rubber powder anti-crack mortar
CN105060799A (en) * 2015-07-14 2015-11-18 常州市武进翔宇电子元器件有限公司 Oil-resisting and wear-resisting aerated brick and preparation method thereof

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1453236A (en) * 2002-04-23 2003-11-05 长春市环保技术开发公司 Process of preparing early strengthened polymer-modified cement mortar
CN101805427A (en) * 2010-04-23 2010-08-18 华东理工大学 Method for modifying butyl rubber by maleic anhydride
CN102390838A (en) * 2011-08-22 2012-03-28 天津晶岭电子材料科技有限公司 Preparation method of non-spherical silica sol
CN102616794A (en) * 2012-04-11 2012-08-01 宣城晶瑞新材料有限公司 Preparation method for high-dispersibility nanometer silicon dioxide
CN102674779A (en) * 2012-06-12 2012-09-19 北京振利节能环保科技股份有限公司 Modified expansion water-stop mortar and preparation method thereof
CN103420657A (en) * 2013-08-08 2013-12-04 安徽省思维新型建材有限公司 Polyurethane cement mortar and preparation method thereof
CN103819109A (en) * 2014-02-14 2014-05-28 四川金摩尔环保新材料有限责任公司 Processing method for waste old rubber powder used for cement-based material
CN104724994A (en) * 2015-03-19 2015-06-24 哈尔滨工业大学 Preparation method of waste rubber powder anti-crack mortar
CN105060799A (en) * 2015-07-14 2015-11-18 常州市武进翔宇电子元器件有限公司 Oil-resisting and wear-resisting aerated brick and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115108806A (en) * 2022-05-17 2022-09-27 西卡德高(广州)企业管理有限公司 Waterproof protective layer material and preparation method thereof
CN115108806B (en) * 2022-05-17 2023-08-25 西卡德高(广州)企业管理有限公司 Waterproof protective layer material and preparation method thereof

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Effective date of registration: 20190801

Address after: 213131 Dongshu Village, Benniu Town, Xinbei District, Changzhou City, Jiangsu Province

Patentee after: Changzhou Huaguang Building Material Technology Co., Ltd.

Address before: 528402 Guangdong province Zhongshan City Shiqi District Fuli Road No. 1 Yongyi garden Yixing Ge 6-403

Patentee before: Xia Baiqing

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