CN105751085A - Method and device for regulating abrasive jet - Google Patents

Method and device for regulating abrasive jet Download PDF

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Publication number
CN105751085A
CN105751085A CN201610125181.XA CN201610125181A CN105751085A CN 105751085 A CN105751085 A CN 105751085A CN 201610125181 A CN201610125181 A CN 201610125181A CN 105751085 A CN105751085 A CN 105751085A
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China
Prior art keywords
cut
depth
controller
abrasive
electromagnetic wave
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Granted
Application number
CN201610125181.XA
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Chinese (zh)
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CN105751085B (en
Inventor
杨晓峰
刘全
方德斌
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SUZHOU INSTITUTE OF WUHAN UNIVERSITY
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SUZHOU INSTITUTE OF WUHAN UNIVERSITY
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C7/00Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
    • B24C7/0007Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The invention discloses a method and device for regulating abrasive jet. The device mainly comprises a water jet generation system, an abrasive mixing system and a monitoring control system. The method and the device mainly involve the following three operation modes: a demolition and rescue operation mode, a cutting operation mode and a fire extinguishing operation mode. According to the method and the device, an ultrahigh frequency electromagnetic wave radar monitor monitors the cutting depth of abrasive jet in real time, and transmits the cutting depth information and the radar reflection signal intensity information to a controller in real time, when the abrasive jet cuts through an object or reaches a specified cutting depth, the controller gives an instruction to timely cut off the abrasive supply, relieve water pressure and turn off the power, thus effectively preventing abrasive jet overcutting and other problems. Especially in the abrasive jet demolition and rescue field, the method and the device have important significance in protecting survivors from jet damage.

Description

A kind of regulate and control the method for abradant jet and device
Technical field
The present invention relates to abradant jet technical field, in particular to a kind of regulate and control the method for abradant jet and device.
Background technology
After since the sixties in 19th century, abradant jet is applied to oil well drilling, simple by system, cost is low, stock-removing efficiency advantages of higher, its cleaning, rust cleaning, the operation such as cutting and fractured rock is widely used.Fire incident, terrorist attack, earthquake, tsunami etc. threaten the sudden accident of public safety frequently to occur in all parts of the world in recent years.This kind of disaster often all can cause the destruction of building, and have personnel in building overhead space generally after being ruptured and survive.Disaster relief generally requires orcible entry building ruins and then rescue survivor, but the main equipments such as existing excavator cannot meet basic demand quick and safe flexibly, and for cutting the traditional specialty instrument such as rig of mixed earth, impacting brill etc. cannot the effective metal material such as cutting steel plate, reinforcing bar.Abroad there is the relevant device utilizing abradant jet to carry out Post disaster relief at present, and abradant jet also shows excellence in the field such as Post disaster relief, fire extinguishing, but at present application mostly adopt artificial feel to assess depth of cut and effect, abrasive material can not be regulated and controled by it, the supply of abrasive material can not be stopped in time after abradant jet has cut through garbage, particularly easily causing incised wound people in cutting rescue, survivor can be produced serious threat by the abradant jet of high energy.On the other hand, being difficult to determine depth of cut when cutting object currently with abradant jet, particularly when needing the cutting operation carrying out given depth, existing abradant jet technology is often difficult to be competent at.
Summary of the invention
For solving the problem existing for prior art, the invention provides a kind of regulate and control the method for abradant jet and device.
The technical solution adopted in the present invention is: a kind of regulate and control the method for abradant jet and device, including water jet generation systems, abrasive mixed assembly system, monitor control system.Described water jet generation systems mainly includes water pump, filter, relief valve, water tank, high-pressure water pipe, Pressure gauge, relief valve, power supply, conductor wire.Described abrasive mixed assembly system mainly includes abrasive can, controllable stop valve, hybrid chamber, nozzle, choke valve.Described monitor control system mainly includes controller, uhf electromagnetic wave radar monitoring device, holding wire.Described uhf electromagnetic wave radar monitoring device is arranged on nozzle.Described uhf electromagnetic wave radar monitoring device sent electromagnetic wave every 0.02 second and carries out the detection of depth of cut.Described high-pressure water pipe is provided with relief valve.Described relief valve, power supply, controllable stop valve, controller and uhf electromagnetic wave radar monitoring device are connected with each other by holding wire.Relief valve, power supply, controllable stop valve can be controlled by described controller.
When carrying out orcible entry and rescuing people's operation, described water jet generation systems and abrasive mixed assembly system produce abradant jet and carry out orcible entry operation, the depth of cut of abradant jet monitored in real time by uhf electromagnetic wave radar monitoring device simultaneously, and by holding wire, depth of cut data message and radar appearance intensity data information are transferred to controller in real time.Controller processes depth of cut data message and the radar appearance intensity data information of uhf electromagnetic wave radar monitoring device conveying in real time.When adjacent moment depth of cut data message is uprushed, namely when the growth of depth of cut generation staged and radar appearance intensity reduce by 70% and are above, the judgement that cut material body is cut through made by controller, is simultaneously emitted by instruction and makes controllable stop valve close in time, cuts off the supply of abrasive material;And open relief valve, lay down hydraulic pressure;Simultaneously close off power supply.
When carrying out cutting operation, if needing to carry out given depth of cut operation, inputting the depth data to cut first in the controller, then water jet generation systems and abrasive mixed assembly system generation abradant jet carry out cutting operation.The depth of cut of abradant jet monitored in real time by uhf electromagnetic wave radar monitoring device, and by holding wire, depth of cut data message is transferred to controller in real time.Controller processes the depth of cut data message of uhf electromagnetic wave radar monitoring device conveying in real time.When depth of cut data reach the depth of cut specified, controller sends instruction makes controllable stop valve close in time, cuts off the supply of abrasive material;And open relief valve, lay down hydraulic pressure;Simultaneously close off power supply.When carrying out simple cutting operation, namely not the given cut degree of depth time, differ primarily in that monitor control system can work when it is with given cut deep operation, concrete steps repeat no more.
When carrying out extinguishing operation, controller sends instruction makes controllable stop valve close, and cuts off the supply of abrasive material.Water jet generation systems and abrasive mixed assembly system produce pure water jets and carry out extinguishing operation.After fire extinguishing completes, open relief valve, lay down hydraulic pressure;Simultaneously close off power supply.
As preferably, described high-pressure water pipe being provided with relief valve, choke valve, Pressure gauge and filter.
As preferably, described abrasive material is the garnet of 60-80 order.
Accompanying drawing explanation
Fig. 1 is the system schematic of the present invention.
In figure: 1 is water jet generation systems, 2 is abrasive mixed assembly system, and 3 is monitor control system, and 11 is water pump, 12 is filter, and 13 is relief valve, and 14 is water tank, and 15 is high-pressure water pipe, 16 is Pressure gauge, and 17 is relief valve, and 18 is power supply, 19 is conductor wire, and 21 is abrasive can, and 22 is controllable stop valve, 23 is hybrid chamber, and 24 is nozzle, and 25 is choke valve, 31 is controller, and 32 is uhf electromagnetic wave radar monitoring device, and 33 is holding wire.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme is described in further detail.
Referring to accompanying drawing 1, a kind of regulate and control the method for abradant jet and device, it mainly includes water jet generation systems (1), abrasive mixed assembly system (2) and monitor control system (3).Described water jet generation systems (1) mainly includes water pump (11), filter (12), relief valve (13), water tank (14), high-pressure water pipe (15), Pressure gauge (16), relief valve (17), power supply (18) and conductor wire (19).Described abrasive mixed assembly system (2) mainly includes abrasive can (21), controllable stop valve (22), hybrid chamber (23), nozzle (24) and choke valve (25).Described monitor control system (3) mainly includes controller (31), uhf electromagnetic wave radar monitoring device (32) and holding wire (33).Described uhf electromagnetic wave radar monitoring device (32) is arranged on nozzle (24), and described uhf electromagnetic wave radar monitoring device (32) sent electromagnetic wave every 0.02 second and carries out the detection of depth of cut.Described relief valve (17), power supply (18), controllable stop valve (22), controller (31) and uhf electromagnetic wave radar monitoring device (32) are connected by holding wire (33).Relief valve (17), power supply (18), controllable stop valve (22) can be controlled by described controller (31).Described high-pressure water pipe (15) is provided with relief valve (13), choke valve (25), relief valve (17) and filter (12).Described abrasive material is the garnet of 60-80 order.
Below in conjunction with specific embodiment, invention is further described in detail.
Specific embodiment 1: carry out orcible entry and rescue people's work pattern.When carrying out orcible entry rescue work, water jet generation systems (1) and abrasive mixed assembly system (2) produce abradant jet and carry out operation, uhf electromagnetic wave radar monitoring device (32) monitors the depth of cut of abradant jet in real time simultaneously, and by holding wire (33), depth of cut data message and radar appearance intensity data information are transferred to controller (31) in real time.Controller (31) processes depth of cut data message and the radar appearance intensity data information that uhf electromagnetic wave radar monitoring device (32) is carried in real time.Obviously, when object is cut through by abradant jet, its depth of cut can increase rapidly suddenly, simultaneously because reflecting surface disappears, the volume reflection of radar signal can reduce rapidly.So when adjacent moment depth of cut data message is uprushed, namely when the growth of depth of cut generation staged and radar appearance intensity reduce by 70% and are above, the judgement that cut material body is cut through made by controller (31), being simultaneously emitted by instruction makes controllable stop valve (22) close in time, cuts off the supply of abrasive material;And open relief valve (17), lay down hydraulic pressure;Simultaneously close off power supply (18).
Specific embodiment 2: carry out cutting operation pattern.When carrying out the cutting operation of the given cut degree of depth, first the depth data that input to be cut in controller (31), then water jet generation systems (1) and abrasive mixed assembly system (2) generation abradant jet carry out cutting operation, uhf electromagnetic wave radar monitoring device (32) monitors the depth of cut of abradant jet in real time simultaneously, and by holding wire (33), depth of cut data message is transferred to controller (31) in real time.Controller (31) processes the depth of cut data message that uhf electromagnetic wave radar monitoring device (32) is carried in real time.When depth of cut data reach the depth of cut specified, controller (31) sends instruction makes controllable stop valve (22) close in time, cuts off the supply of abrasive material, and opens relief valve (17), lays down hydraulic pressure;Simultaneously close off power supply (18).When carrying out simple cutting operation, namely not the given cut degree of depth time, differ primarily in that described monitor control system (3) can work when its key step and given cut deep operation, therefore concrete steps repeat no more.
Specific embodiment 3: carry out extinguishing operation pattern.When carrying out extinguishing operation, first controller (31) sends instruction and makes controllable stop valve (22) cut out, and cuts off the supply of abrasive material.Then water jet generation systems (1) and abrasive mixed assembly system (2) generation pure water jets carry out extinguishing operation.After fire extinguishing completes, open relief valve (17), lay down hydraulic pressure;Simultaneously close off power supply (18).
The above is presently preferred embodiments of the present invention, and not in order to limit the present invention, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, and these changes and improvements should be included within the protection of the present invention.Claimed scope is defined by appending claims and coordinate.Simultaneously, although more employing water jet generation systems (1) herein, abrasive mixed assembly system (2), monitor control system (3), water pump (11), filter (12), relief valve (13), water tank (14), high-pressure water pipe (15), Pressure gauge (16), relief valve (17), power supply (18), conductor wire (19), abrasive can (21), controllable stop valve (22), hybrid chamber (23), nozzle (24), choke valve (25), controller (31), the terms such as uhf electromagnetic wave radar monitoring device (32) and holding wire (33), but it is not precluded from using the probability of other term.These terms are used to be only used to describe and explain more easily the essence of the present invention;It is all contrary with spirit of the present invention for being construed as any additional restriction.

Claims (3)

1. regulate and control method and the device of abradant jet, including water jet generation systems (1), abrasive mixed assembly system (2), monitor control system (3);Described water jet generation systems (1) mainly includes water pump (11), filter (12), relief valve (13), water tank (14), high-pressure water pipe (15), Pressure gauge (16), relief valve (17), power supply (18), conductor wire (19);Described abrasive mixed assembly system (2) mainly includes abrasive can (21), controllable stop valve (22), hybrid chamber (23), nozzle (24), choke valve (25);Described monitor control system (3) mainly includes controller (31), uhf electromagnetic wave radar monitoring device (32), holding wire (33);It is characterized in that described uhf electromagnetic wave radar monitoring device (32) is arranged on nozzle (24), and described uhf electromagnetic wave radar monitoring device (32) sent electromagnetic wave every 0.02 second and carries out the detection of depth of cut;Described high-pressure water pipe (15) is provided with relief valve (17);Described relief valve (17), power supply (18), controllable stop valve (22), controller (31) and uhf electromagnetic wave radar monitoring device (32) are connected with each other by holding wire (33);Relief valve (17), power supply (18), controllable stop valve (22) can be controlled by described controller (31);It mainly includes three kinds of mode of operations: people's work pattern, cutting operation pattern and extinguishing operation pattern are rescued in orcible entry;Three kinds of mode of operations have following key step:
1) people's work pattern is rescued in orcible entry:
A. described water jet generation systems (1) and abrasive mixed assembly system (2) generation abradant jet carry out orcible entry operation, described monitor control system (3) is started working simultaneously: described uhf electromagnetic wave radar monitoring device (32) monitors the depth of cut of abradant jet in real time, and by holding wire (33), depth of cut data message and radar appearance intensity data information are transferred to controller (31) in real time;
B. described controller (31) processes depth of cut data message and the radar appearance intensity data information that uhf electromagnetic wave radar monitoring device (32) is carried in real time;When adjacent moment depth of cut data message is uprushed, namely when the growth of depth of cut generation staged and radar appearance intensity reduce by 70% and are above, the judgement that cut material body is cut through made by controller (31), being simultaneously emitted by instruction makes controllable stop valve (22) close in time, cut off the supply of abrasive material, and open relief valve (17), lay down hydraulic pressure;Simultaneously close off power supply (18);
2) cutting operation pattern:
A. when needs carry out given depth of cut operation, first the depth data that input to be cut in described controller (31), then described water jet generation systems (1) and abrasive mixed assembly system (2) generation abradant jet carry out cutting operation, described monitor control system (3) is started working simultaneously: described uhf electromagnetic wave radar monitoring device (32) monitors the depth of cut of abradant jet in real time, and by holding wire (33), depth of cut data message is transferred to controller (31) in real time;
B. described controller (31) processes the depth of cut data message that uhf electromagnetic wave radar monitoring device (32) is carried in real time;When depth of cut data reach the depth of cut specified, controller (31) sends instruction makes controllable stop valve (22) close in time, cuts off the supply of abrasive material;And open relief valve (17), lay down hydraulic pressure;Simultaneously close off power supply (18);
C. when carrying out simple cutting operation, namely not the given cut degree of depth time, differ primarily in that described monitor control system (3) can work when its key step and given cut deep operation, therefore concrete steps repeat no more;
3) extinguishing operation pattern:
A) described controller (31) sends instruction and makes controllable stop valve (22) cut out, and cuts off the supply of abrasive material;
B) described water jet generation systems (1) and abrasive mixed assembly system (2) generation pure water jets carry out extinguishing operation;After fire extinguishing completes, open relief valve (17), lay down hydraulic pressure;Simultaneously close off power supply (18).
2. according to claims 1 a kind of regulate and control the method for abradant jet and device, it is characterised in that described high-pressure water pipe (15) is provided with relief valve (13), Pressure gauge (16), choke valve (25) and filter (12).
3. according to claim 1 a kind of regulate and control the method for abradant jet and device, it is characterised in that described abrasive material is the garnet of 60-80 order.
CN201610125181.XA 2016-03-07 2016-03-07 A kind of device of regulation and control abradant jet Expired - Fee Related CN105751085B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106863148A (en) * 2017-04-05 2017-06-20 安徽理工大学 One kind drives solid-liquid two-phase flow to form abrasive jet device based on electromagnetic mechanism
CN108466176A (en) * 2018-04-11 2018-08-31 武汉大学深圳研究院 A kind of abradant jet rapid cutting device and method

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Publication number Priority date Publication date Assignee Title
FR2638385A1 (en) * 1988-10-28 1990-05-04 Violet Jean Claude Device for controlling-monitoring an abrasive jet
CN101262910A (en) * 2005-09-13 2008-09-10 瑞典冷切系统股份公司 Equipment for use in rescue service for making holes in roof etc by cutting
JP2009166170A (en) * 2008-01-16 2009-07-30 Towa Corp Water jet processing device and processing method
CN101670562B (en) * 2009-09-15 2011-06-22 重庆大学 Online monitoring system, device and method of abrasive of high-pressure water-jet cutting machine
US8123591B2 (en) * 2008-03-28 2012-02-28 Omax Corporation Abrasive pump for an abrasive jet cutting machine
CN102501182A (en) * 2011-11-08 2012-06-20 北京工业大学 Dual-purpose spray gun for cutting and fire extinguishing
CN103009267A (en) * 2011-09-23 2013-04-03 上海狮迈科技有限公司 Method for accurately obtaining drag information in high-pressure water jet cutting
CN103128668A (en) * 2013-02-28 2013-06-05 徐州浩通水射流科技有限公司 Pre-mixed abrasive water jet intelligent cutting machine
US20140045409A1 (en) * 2012-08-13 2014-02-13 Omax Corporation Method and Apparatus for Monitoring Particle Laden Pneumatic Abrasive Flow in an Abrasive Fluid Jet Cutting System
CN103599615A (en) * 2013-11-19 2014-02-26 安徽理工大学 Abrasive water cutting and fire extinguishing device
CN105215854A (en) * 2015-10-19 2016-01-06 杨晓峰 A kind of abrasive material mixed method and orcible entry extinguishing device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2638385A1 (en) * 1988-10-28 1990-05-04 Violet Jean Claude Device for controlling-monitoring an abrasive jet
CN101262910A (en) * 2005-09-13 2008-09-10 瑞典冷切系统股份公司 Equipment for use in rescue service for making holes in roof etc by cutting
JP2009166170A (en) * 2008-01-16 2009-07-30 Towa Corp Water jet processing device and processing method
US8123591B2 (en) * 2008-03-28 2012-02-28 Omax Corporation Abrasive pump for an abrasive jet cutting machine
CN101670562B (en) * 2009-09-15 2011-06-22 重庆大学 Online monitoring system, device and method of abrasive of high-pressure water-jet cutting machine
CN103009267A (en) * 2011-09-23 2013-04-03 上海狮迈科技有限公司 Method for accurately obtaining drag information in high-pressure water jet cutting
CN102501182A (en) * 2011-11-08 2012-06-20 北京工业大学 Dual-purpose spray gun for cutting and fire extinguishing
US20140045409A1 (en) * 2012-08-13 2014-02-13 Omax Corporation Method and Apparatus for Monitoring Particle Laden Pneumatic Abrasive Flow in an Abrasive Fluid Jet Cutting System
CN103128668A (en) * 2013-02-28 2013-06-05 徐州浩通水射流科技有限公司 Pre-mixed abrasive water jet intelligent cutting machine
CN103599615A (en) * 2013-11-19 2014-02-26 安徽理工大学 Abrasive water cutting and fire extinguishing device
CN105215854A (en) * 2015-10-19 2016-01-06 杨晓峰 A kind of abrasive material mixed method and orcible entry extinguishing device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106863148A (en) * 2017-04-05 2017-06-20 安徽理工大学 One kind drives solid-liquid two-phase flow to form abrasive jet device based on electromagnetic mechanism
CN106863148B (en) * 2017-04-05 2023-03-24 安徽理工大学 Device for driving solid-liquid two-phase flow to form abrasive material jet flow based on electromagnetic mechanism
CN108466176A (en) * 2018-04-11 2018-08-31 武汉大学深圳研究院 A kind of abradant jet rapid cutting device and method

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