CN105751013A - Glass scratch repair system and repair method - Google Patents
Glass scratch repair system and repair method Download PDFInfo
- Publication number
- CN105751013A CN105751013A CN201610101316.9A CN201610101316A CN105751013A CN 105751013 A CN105751013 A CN 105751013A CN 201610101316 A CN201610101316 A CN 201610101316A CN 105751013 A CN105751013 A CN 105751013A
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- cut
- polishing
- glass
- grinding wheel
- scratch
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/22—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/14—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the temperature during grinding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to a glass scratch repair system and repair method.The repair system comprises a polishing machine provided with a central water processor, a water kettle, a grinding wheel sheet, a polishing disc, a temperature measuring instrument, polishing paste, bright paste and beauty paste.The repair method comprises the following steps that 1, the scratch depth of glass with to-be-repaired scratches is detected, whether the scratches are slight scratches or moderate scratches or severe scratches is judged, dirt on the scratches is cleaned, and scratch repair is conducted; 2, for the slight scratches, the polishing disc is installed on the polishing machine, a sponge mat sticks to the polishing disc, the sponge mat is fully coated with the polishing paste, and polishing is conducted; 3, for the moderate scratches or the severe scratches, the grinding wheel sheet sticks to the polishing disc, the scratches are polished till the scratches are removed, the grinding wheel sheet is replaced with the sponge mat, the sponge mat is fully coated with the bright paste, polishing is conducted till the positions with the scratches are bright, and the beauty paste is used for further improvement and attractiveness.In the polishing process, water supply is kept.Compared with the prior art, the glass scratch repair system and repair method can well repair the different degrees of scratches, and operation is safe.
Description
Technical field
The present invention relates to a kind of glass scratch repair system and restorative procedure, especially relate to a kind of easy to use, repair natural and safe glass scratch repair system attractive in appearance and restorative procedure.
Background technology
When glass occurs cut, existing common way directly adopts common buffing machine and polishing disc that glass is polished roughly exactly, numerous microgroove or gross distortion is left after generally all causing glass surface polishing, not only attractive in appearance ugly, also had a strong impact on and be used behind safety, and slight cut can only have been removed.
Chinese patent ZL201310241023.7 discloses a kind of glass scratch repair machine, and the thought of glass scratch reparation is adopt mechanical grinding by it, then is aided with repair liquid and repairs.Although this repair system is simple to operate, can realize semi-automation process substantially, but its glass finally repaired can only be smooth concave surface, and cut in various degree cannot all can obtain desirable repairing effect, additionally also process control and security protection.
Summary of the invention
Defect that the purpose of the present invention is contemplated to overcome above-mentioned prior art to exist and a kind of glass scratch repair system and restorative procedure are provided.
The purpose of the present invention can be achieved through the following technical solutions:
The restorative procedure of a kind of glass scratch, comprises the following steps:
(1) detect the scratch depth of cut glass to be repaired, it is determined that it is slight cut, moderate cut or severe cut, after cleaning cut place is dirty, carry out scratch removal；
(2) when cut is slight cut: load onto polishing pad on buffing machine, then pasted on polishing pad by foam-rubber cushion, and on foam-rubber cushion, fill antiscuffing paste, then smooth at the uniform velocity cut is polished, during polishing, keep feedwater and proper temperature；
(3) when cut is moderate cut: first polishing pad is installed buffing machine, then grinding wheel is pasted on polishing pad, gradually the smooth cut that is at the uniform velocity polishing to of cut is removed；Then changing grinding wheel is foam-rubber cushion, fills the smooth cut place that is at the uniform velocity polishing to of bright cream continuation and recovers bright, keep feedwater and proper temperature during polishing on foam-rubber cushion；
(4) when cut is severe cut: first polishing pad is installed buffing machine, then grinding wheel is pasted on polishing pad, gradually the smooth cut that is at the uniform velocity polishing to of cut is removed；Then changing grinding wheel is foam-rubber cushion, fills the smooth cut place that is at the uniform velocity polishing to of bright cream continuation and recovers bright, keep feedwater and proper temperature during polishing on foam-rubber cushion.
In step (1), the examination criteria of the glass scratch degree of depth is: scratch depth < 0.1cm for slight cut, scratch depth is moderate cut in 0.1～0.2cm, and scratch depth is severe cut more than 0.2cm.
The scratch depth of severe cut is 0.2～0.35cm.For the degree of depth severe cut more than 0.35cm, substantially it is difficult to carry out smooth reparation.
In the restorative procedure of step (2) is slight cut: polishing temperature is 30～70 DEG C, polish as around cut center, carry out periodically polishing, antiscuffing paste smearing thickness 0.5～1.5mm on foam-rubber cushion by with polishing pad direction of rotation rightabout；In the restorative procedure of the moderate cut in step (3) and step (4) and severe cut: polishing temperature is 30～70 DEG C, polishing is around cut center, carries out periodically polishing, the thickness 0.5～1.5mm of bright cream on foam-rubber cushion by with polishing pad direction of rotation rightabout.Due to the polishing pad on buffing machine generally according to turning clockwise, so polishing direction is often polishing counterclockwise.The thickness of bright cream (antiscuffing paste, beauty cream are in like manner) can not be blocked up, in order to avoid causing not spray water and making glass burn.
In the restorative procedure of the moderate cut in step (3) and step (4) and severe cut: fill on foam-rubber cushion bright cream be polishing to glass scratch place recover bright after, the beauty cream also filling thickness 0.5～1.5mm on foam-rubber cushion continues polishing 1～3min.
In the restorative procedure of step (3) moderate cut: when adopting grinding wheel that cut is polished, the grinding wheel polishing removal cut of F320 first it is not less than by gravel granularity, the microgroove of cut place periphery is removed in the grinding wheel polishing replacing with granularity F600 again, and until cut place presents vaporific.
In the restorative procedure of step (4) severe cut: when adopting grinding wheel that cut is polished, the grinding wheel polishing removal cut of F100 first it is not less than by gravel granularity, replace with the grinding wheel of 600 gravels more successively to polish and remove the microgroove of cut place periphery, and until cut place presents vaporific.
Described cut glass to be repaired includes the glass of various difformity and material.Including vehicle glass, cladding glass, window-glass, counter glass, building glass etc..
Implement the repair system of the restorative procedure of above-mentioned glass scratch, including buffing machine, kettle, grinding wheel, polishing pad, temperature measuring set, antiscuffing paste, bright cream and beauty cream, with central water processor on described buffing machine, described kettle is for being connected with central water processor and coordinating feedwater.In addition could be included for the cloth pulvinus of cleaning, safety goggles, mask, exercise glass etc..
Described grinding wheel be provided with the waveform band structure being made up of felt material for the one side polished, waveform band structure is paved with the gravel of granularity F100～F600；The waveform band structure that felt material is made ensure that pliability and elasticity so that will not fray during polishing glass.
Described polishing pad is the rosette of external diameter 3 inches or 5 inches, on polishing pad be connected with central water processor give water hole；
Described bright cream includes following components in percentage by weight: antiscuffing paste 70%, lanthana 10%, Dineodymium trioxide 15% and water 5%；Antiscuffing paste is adopted as commercially available prod, adopts conventional antiscuffing paste.Bright cream can be prepared by by above-mentioned several components are mixed stirring.In bruting process, lanthana in bright cream and Dineodymium trioxide coordinate the components such as antiscuffing paste better to promote the card nailing neps that cut place be vaporific carries out decomposing merges, such that it is able to recovery glass is bright.
Described beauty cream includes following components in percentage by weight: tasteless mineral oil 20%, silica 1 0%, octadecenic acid 5% and water 65%；Can be prepared by by above-mentioned several materials are mixed stirring.The mineral oil of beauty cream coordinates silicon dioxide and octadecenic acid, and during polishing, its contact glass surface chemistry reaction is fully absorbed so that glass surface flat smooth more is bright.
Described central water processor is with flow control function.
Compared with prior art, the invention have the advantages that
(1) with central water processor on the buffing machine that the present invention adopts, self water feeding during kettle polishing can be connected, it is possible not only to guarantee that glass nondestructive injures construction personal safety avoids glass chip to suck, glass be can also effectively ensure not hinder when polishing, temperature and pressure alleviated, in addition, the mode of kettle contact buffing machine feedwater, not only ensure construction feedwater in time, be greatly saved manpower, simultaneously control confluent easily and effectively.
(2) temperature measuring set is adopted to measure safely in repair process timely, the temperature etc. of glass surface, when temperature is beyond restriction scope, the polishing to cut place can be suspended or gaining water-supplying amount implements cooling, thus significantly ensure that construction safety, it is to avoid the potential safety hazard that glass is blown at any time because of temperature or hypertonia etc..
(3) for the cut of different depth, the present invention can adopt the beauty cream that corresponding kit carries out polishing and the cooperation of additional technique is unique to polish further very easily, repairs the glass flat smooth more obtained and becomes clear.
(4) operate safe and reliable: in the bruting process of the present invention, by timely feedwater, the temperature of glass surface during strict control polishing, the glass powder splashed when effectively the avoiding conventional polishing infringement to human body, the potential safety hazard that when also eliminating polishing, glass is blown at any time because temperature is too high.Meanwhile, then mix supporting safety goggles and mask etc. to operator, thus the safety of operator can be protected from many aspects.
(5) with the waveform band structure being made up of felt material on the buffed surface of grinding wheel, and in this waveform band structure, spray full gravel, pressure to glass when so can effectively alleviate polishing, thus avoiding the generation causing the problem such as major injury glass and glass chip splashing because polishing pressure is excessive.
Accompanying drawing explanation
Fig. 1 is the structural representation of the buffing machine of the present invention；
In figure, 1-buffing machine main body, 2-central water processor, 3-polishing pad.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
In the following embodiment of the present invention, antiscuffing paste adopts conventional commercially available antiscuffing paste, bright cream and beauty cream for adopting Particular craft to make, wherein, bright cream includes following components in percentage by weight: antiscuffing paste 70%, lanthana 10%, Dineodymium trioxide 15% and water 5%；Beauty cream includes following components in percentage by weight: tasteless mineral oil 20%, silica 1 0%, octadecenic acid 5% and water 65%.
The structure of buffing machine is as shown in Figure 1, including buffing machine main body 1 and the central water processor 2 that is connected with buffing machine main body 1, the water inlet of central water processor 2 is connected with kettle, outlet by water pipe connect in buffing machine main body 1 to water hole, output revolving shaft center the through polishing pad 3 being arranged on output revolving shaft should be arranged on to water hole.
Embodiment 1
A kind of repair system of glass scratch, including buffing machine, kettle, grinding wheel, polishing pad, temperature measuring set, antiscuffing paste, bright cream, beauty cream, for the cloth pulvinus cleaned, safety goggles, mask, exercise glass etc., described buffing machine is provided with the central water processor of flow control function, described kettle is for being connected with central water processor and coordinating feedwater, described grinding wheel includes the grinding wheel of granularity F100～F600, grinding wheel be provided with the waveform band structure being made up of felt material for the one side polished, waveform band structure is paved with the gravel of granularity F100～F600, described polishing pad is the rosette of external diameter 3 inches or 5 inches, on polishing pad be connected with central water processor give water hole.
Said modules is formed a glass scratch repair system, it is used for repairing all glass slight, moderate and severe cut, solve current techniques and cannot repair moderate severe scratch defects and ensure that human users's personal safety, easy to use, as long as can implement according to the following steps:
(1) scratch depth of cut glass to be repaired is detected, determine that it is slight cut, moderate cut or severe cut, after cleaning cut place is dirty, (< 0.1cm's is slight cut to scratch depth to carry out scratch removal, scratch depth is moderate cut in 0.1～0.2cm, and scratch depth 0.2cm～0.35cm's is severe cut).
(2) when cut is slight cut: load onto polishing pad on buffing machine, again foam-rubber cushion is pasted on polishing pad, and on foam-rubber cushion, fill antiscuffing paste, antiscuffing paste thickness is about 1mm, noting can not be blocked up, glass is caused to burn to avoid water outlet different, then smooth at the uniform velocity cut is polished, polishing direction be get final product that (the polishing pad direction of rotation of conventional polishing machine is clockwise by being reversed around cut center with polishing pad direction of rotation periodically to polish, thus polishing direction is counterclockwise), feedwater and proper temperature (temperature is in 50 DEG C) is kept during polishing.
(3) when cut is moderate cut: first polishing pad is installed buffing machine, the grinding wheel polishing removal cut of F320 first it is not less than by gravel granularity, the microgroove of cut place periphery is removed in the grinding wheel polishing replacing with granularity F600 again, and until cut place presents vaporific；Then changing grinding wheel is foam-rubber cushion, the smooth cut place that is at the uniform velocity polishing to of bright cream continuation filling thickness about 1mm on foam-rubber cushion recovers bright, around cut center during polishing, carrying out periodically polishing by with polishing pad direction of rotation rightabout, period keeps feedwater and controls proper temperature (temperature range is 50 DEG C).
(4) when cut is severe cut: first polishing pad is installed buffing machine, the grinding wheel polishing removal cut of F100 first it is not less than by gravel granularity, the microgroove of cut place periphery is removed in the grinding wheel polishing replacing with granularity F600 again, and until cut place presents vaporific；Then changing grinding wheel is foam-rubber cushion, the smooth cut place that is at the uniform velocity polishing to of bright cream continuation filling thickness about 1mm on foam-rubber cushion recovers bright, around cut center during polishing, carrying out periodically polishing by with polishing pad direction of rotation rightabout, period keeps feedwater and controls proper temperature (temperature range is 50 DEG C).
In the restorative procedure of the moderate cut in step (3) and step (4) and severe cut: fill on foam-rubber cushion bright cream be polishing to glass scratch place recover bright after, the beauty cream also filling thickness about 1mm on foam-rubber cushion continues polishing 2min.
Embodiment 2
The present embodiment is compared with embodiment 1, and except polishing temperature is held in 30 DEG C, the polishing time after spreading beauty cream that is coated with is outside 1min, and all the other are all identical.
Embodiment 3
The present embodiment is compared with embodiment 1, and except polishing temperature is held in 70 DEG C, the polishing time after spreading beauty cream that is coated with is outside 3min, and all the other are all identical.
Embodiment 4
Method described in the cladding glass employing embodiment 1 selecting scratch depth to be 0.05cm, 0.15cm, 0.25cm and 0.4cm respectively carries out scratch removal, and contrasts the cladding glass that no marking is intact, and specific embodiment condition and last result of repairing are shown in shown in table 1 below.Known, the method adopting the present invention all can well realize the reparation to slight cut, moderate cut and severe cut, wherein, for the scratch depth severe cut more than 0.35cm, although equally possible realization is repaired, but repairing effect is less desirable, may there is local deformation in the surface after reparation.
Table 1 glass scratch repairing effect figure
Above-mentioned glass scratch reparation may be equally applicable for vehicle glass, window-glass, counter glass, building glass etc..
Embodiment 5
Selecting two groups of scratch depth is the cladding glass of 0.25cm, is divided into A group and B group, and wherein A group adopts restorative procedure described in embodiment 1 to carry out completely, and B group is not except finally adopting beauty cream and carrying out polishing reparation, and all the other are all identical with restorative procedure described in embodiment 1.Last repairing effect is shown in table 2 below.
Table 2 glass scratch repairing effect
Above-mentioned glass scratch reparation may be equally applicable for vehicle glass, window-glass, counter glass, building glass etc..
The above-mentioned description to embodiment is to be understood that for ease of those skilled in the art and use invention.These embodiments obviously easily can be made various amendment by person skilled in the art, and General Principle described herein is applied in other embodiments without through performing creative labour.Therefore, the invention is not restricted to above-described embodiment, those skilled in the art's announcement according to the present invention, the improvement made without departing from scope and amendment all should within protection scope of the present invention.
Claims (10)
1. the restorative procedure of a glass scratch, it is characterised in that comprise the following steps:
(1) detect the scratch depth of cut glass to be repaired, it is determined that it is slight cut, moderate cut or severe cut, after cleaning cut place is dirty, carry out scratch removal；
(2) when cut is slight cut: load onto polishing pad on buffing machine, then pasted on polishing pad by foam-rubber cushion, and on foam-rubber cushion, fill antiscuffing paste, then smooth at the uniform velocity cut is polished, during polishing, keep feedwater；
(3) when cut is moderate cut: first polishing pad is installed buffing machine, then grinding wheel is pasted on polishing pad, the smooth cut that is at the uniform velocity polishing to of cut is removed；Then changing grinding wheel is foam-rubber cushion, fills the smooth cut place that is at the uniform velocity polishing to of bright cream continuation and recovers bright, keep feedwater during polishing on foam-rubber cushion；
(4) when cut is severe cut: first polishing pad is installed buffing machine, then grinding wheel is pasted on polishing pad, the smooth cut that is at the uniform velocity polishing to of cut is removed；Then changing grinding wheel is foam-rubber cushion, fills the smooth cut place that is at the uniform velocity polishing to of bright cream continuation and recovers bright, keep feedwater during polishing on foam-rubber cushion.
2. the restorative procedure of a kind of glass scratch according to claim 1, it is characterized in that, in step (1), the examination criteria of the glass scratch degree of depth is: < 0.1cm's is slight cut to scratch depth, scratch depth is moderate cut in 0.1～0.2cm, and scratch depth is severe cut more than 0.2cm.
3. the restorative procedure of a kind of glass scratch according to claim 2, it is characterised in that the scratch depth of severe cut is 0.2～0.35cm.
4. the restorative procedure of a kind of glass scratch according to claim 1, it is characterized in that, in the restorative procedure of step (2) slightly cut: polishing temperature is 30～70 DEG C, polishing is around cut center, carries out periodically polishing, antiscuffing paste smearing thickness 0.5～1.5mm on foam-rubber cushion by with polishing pad direction of rotation rightabout；In the restorative procedure of the moderate cut in step (3) and step (4) and severe cut: polishing temperature is 30～70 DEG C, polishing is around cut center, carries out periodically polishing by with polishing pad direction of rotation rightabout, and on foam-rubber cushion, the thickness of bright cream is 0.5～1.5mm.
5. the restorative procedure of a kind of glass scratch according to claim 4, it is characterized in that, in the restorative procedure of the moderate cut in step (3) and step (4) and severe cut: fill on foam-rubber cushion bright cream be polishing to glass scratch place recover bright after, the beauty cream also filling thickness 0.5～1.5mm on foam-rubber cushion continues polishing 1～3min.
6. the restorative procedure of a kind of glass scratch according to claim 1, it is characterized in that, in the restorative procedure of step (3) moderate cut: when adopting grinding wheel that cut is polished, the grinding wheel polishing removal cut of F320 first it is not less than by gravel granularity, the microgroove of cut place periphery is removed in the grinding wheel polishing replacing with granularity F600 again, and until cut place presents vaporific.
7. the restorative procedure of a kind of glass scratch according to claim 1, it is characterized in that, in the restorative procedure of step (4) severe cut: when adopting grinding wheel that cut is polished, the grinding wheel polishing removal cut of F100 first it is not less than by gravel granularity, replace with the grinding wheel of granularity F600 more successively to polish and remove the microgroove of cut place periphery, and until cut place presents vaporific.
8. the restorative procedure of a kind of glass scratch according to claim 1, it is characterised in that described cut glass to be repaired includes the glass of various difformity and material.
9. one kind implement as arbitrary in claim 1～8 as described in the repair system of restorative procedure of glass scratch, it is characterized in that, including buffing machine, kettle, grinding wheel, polishing pad, temperature measuring set, antiscuffing paste, bright cream and beauty cream, with central water processor on described buffing machine, described kettle is for being connected with central water processor and coordinating feedwater.
10. the repair system of a kind of glass scratch according to claim 9, it is characterised in that described polishing pad is the rosette of external diameter 3 inches or 5 inches, on polishing pad be connected with central water processor give water hole；
Described bright cream includes following components in percentage by weight: antiscuffing paste 70%, lanthana 10%, Dineodymium trioxide 15% and water 5%；
Described beauty cream includes following components in percentage by weight: tasteless mineral oil 20%, silica 1 0%, octadecenic acid 5% and water 65%；
Described central water processor is with flow control function；
Described grinding wheel be provided with the waveform band structure being made up of felt material for the one side polished, waveform band structure is paved with the gravel of granularity F100～F600.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610101316.9A CN105751013A (en) | 2016-02-24 | 2016-02-24 | Glass scratch repair system and repair method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610101316.9A CN105751013A (en) | 2016-02-24 | 2016-02-24 | Glass scratch repair system and repair method |
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| CN105751013A true CN105751013A (en) | 2016-07-13 |
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| CN201610101316.9A Pending CN105751013A (en) | 2016-02-24 | 2016-02-24 | Glass scratch repair system and repair method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110695773A (en) * | 2019-09-26 | 2020-01-17 | 东莞市马越实业有限公司 | Scratch repair process for glass or sapphire panel on surface of electronic product |
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Application publication date: 20160713 |
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