CN105750722A - Automatic ultrasonic welding equipment for automobile atmosphere lamp - Google Patents
Automatic ultrasonic welding equipment for automobile atmosphere lamp Download PDFInfo
- Publication number
- CN105750722A CN105750722A CN201610281177.2A CN201610281177A CN105750722A CN 105750722 A CN105750722 A CN 105750722A CN 201610281177 A CN201610281177 A CN 201610281177A CN 105750722 A CN105750722 A CN 105750722A
- Authority
- CN
- China
- Prior art keywords
- atmosphere lamp
- welding
- ultrasonic welding
- automatic ultrasonic
- automobile atmosphere
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
Abstract
The invention discloses automatic ultrasonic welding equipment for an automobile atmosphere lamp.According to the automatic ultrasonic welding equipment for the automobile atmosphere lamp, a wire body carrying load plate is utilized to conduct feeding, then a jacking mechanism jacks a jacking clamp, the jacking clamp jacks a part to be welded to be matched with a material pressing mechanism, the part is clamped, a welding mechanism on a six-axis mechanical arm welds the part through a procedure, after welding is completed, the welded part is sent out through a wire body, the whole process achieves full automation, the welding speed is improved, the welding yield is also greatly raised, the problem that welding points are uneven in quality due to manual welding is effectively prevented, the welding appearance effect is improved, the equipment can weld four types of products simultaneously at a time, production efficiency is greatly improved, and the automatic ultrasonic welding equipment is applicable to the field of atmosphere lamp welding equipment.
Description
Technical field
The present invention relates to atmosphere lamp field of welding devices, particularly relate to a kind of automobile atmosphere lamp automatic ultrasonic welding apparatus.
Background technology
At present, the production of atmosphere lamp is many to be completed with craft or semi-automation, and production efficiency is not high, and particularly appearance requirement and pad are required higher by atmosphere lamp, and quality that the mode of craft or semi-automatic welding makes pad is uneven, extremely affect appearance.Simultaneously when producing similar like product, the length of fixture differ to and shape inconsistent, cause that various product cannot be compatible.
Summary of the invention
For solving the problems referred to above, the present invention provides a kind of automobile atmosphere lamp automatic ultrasonic welding apparatus being automatically performed welding and improving weld appearance effect.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of automobile atmosphere lamp automatic ultrasonic welding apparatus, including the weld jig arranged on equipment body, it is provided above being connected to the welding mechanism of supersonic generator at weld jig, welding mechanism is arranged on six axis robot, weld jig includes the jacking fixture that feeding pressure mechanism matches with feeding pressure mechanism, jacking fixture is arranged below lifting body, is equipped with the wire body for charging in the both sides, lower section of feeding pressure mechanism, and wire body passes through load plate charging.
Being further used as the improvement of technical solution of the present invention, wire body is provided with conveyer belt, and the conveyer belt that load plate is arranged by both sides carries out charging, and load plate is between jacking fixture and feeding pressure mechanism, and load plate is by stopping load plate position, cylinder location.
It is further used as the improvement of technical solution of the present invention, jacking fixture includes substrate and the fixture of at least one automobile atmosphere lamps some arranged on substrate, lifting body is provided with jacking cylinder, jacking cylinder is arranged on below substrate, being arranged with some guide rods at substrate, each guide rod is all slideably positioned in fixing plate, and the top that each guide rod is positioned at fixing plate is all cased with position-limiting drum, the top being positioned at fixing plate on each guide rod is equipped with baffle plate, and baffle plate is provided with buffer.
Being further used as the improvement of technical solution of the present invention, be respectively provided on two sides with two guide rods under substrate, each side guide rod is connected between two by baffle plate, and buffer is arranged in the middle of baffle plate, and buffer both sides are additionally provided with the screw column for finely tuning.
It is further used as the improvement of technical solution of the present invention, fixture is provided with the clamp base matched with automobile atmosphere lamp, clamp base both sides are provided with some symmetrical symmetrical folders used, clamp base at least side is provided with some abutting blocks being used alone and some positioning needles, and each symmetrical folder is provided with flexible glue with abutting inside block.
It is further used as the improvement of technical solution of the present invention, feeding pressure mechanism includes the vertical pole being arranged at both sides, the some cross bars arranged between two vertical poles, each vertical pole is fixed on equipment body by support member, being equipped with some binder blocks on each cross bar, each cross bar and vertical pole are equipped with at least one groove, each binder block is fixed on groove by connector, each binder block is provided with equal briquetting connector, and each briquetting connector arranges side pressing block or lower lock block.
It is further used as the improvement of technical solution of the present invention; side pressing block is L-type and is provided with side abutting flexible glue in L-type turn end side; lower lock block is L-type and is provided with lower abutting flexible glue in L-type turn end lower end; lower abutting flexible glue is provided with the inclined-plane being beneficial to abutting; being additionally provided with lower abutting bolt on lower lock block, lower abutting bolt is provided with protection flexible glue.
Be further used as the improvement of technical solution of the present invention, connector include T-shaped piece and with the T-shaped piece of cushion block matched, cushion block is additionally provided with outer-hexagonal nut, T-shaped piece is provided with at least one through hole.
Being further used as the improvement of technical solution of the present invention, each briquetting connector is provided with at least one connecting hole, side pressing block and lower lock block and is provided with at least one connecting hole being connected with briquetting connector.
Being further used as the improvement of technical solution of the present invention, welding mechanism includes the weld cylinder for producing flexible contact and plumb joint, and equipment body is additionally provided with control system.
Beneficial effects of the present invention: this automobile atmosphere lamp automatic ultrasonic welding apparatus, load plate charging is carried by wire body, then lifting body jacking fixture, required soldering part jacking is extremely matched by jacking fixture with feeding pressure mechanism, Clamp blocks, part is welded by the welding mechanism on six axis robot by program, welding is accomplished by wire body and sends the part welded, whole process achieves full-automation, not only increase speed of welding, welding yields is also largely increased, effectively prevent the uneven problem of pad quality that manual welding produces, not only increase weld appearance effect, this equipment can weld four kinds of products by single simultaneously, improve production efficiency and product quality.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described:
Fig. 1 is embodiment of the present invention overall structure schematic diagram；
Fig. 2 is embodiment of the present invention overall structure top view；
Fig. 3 is lifting body overall structure schematic diagram described in the embodiment of the present invention；
Fig. 4 is the structural representation that the embodiment of the present invention arranges the fixture of four different models on the substrate；
Fig. 5 is the partial enlarged drawing of A in Fig. 4；
Fig. 6 is feeding pressure mechanism overall structure schematic diagram described in the embodiment of the present invention；
Fig. 7 is that briquetting connector described in the embodiment of the present invention connects side pressing block schematic diagram；
Fig. 8 is that briquetting connector described in the embodiment of the present invention connects lower lock block schematic diagram.
Detailed description of the invention
Below with reference to embodiment and accompanying drawing, the technique effect of the design of the present invention, concrete structure and generation is clearly and completely described, to be completely understood by the purpose of the present invention, feature and effect.Obviously; described embodiment is a part of embodiment of the present invention, rather than whole embodiment, based on embodiments of the invention; other embodiments that those skilled in the art obtains under the premise not paying creative work, belong to the scope of protection of the invention.
Referring to figs. 1 through Fig. 8, the present invention is a kind of automobile atmosphere lamp automatic ultrasonic welding apparatus, including the weld jig arranged on equipment body, it is provided above being connected to the welding mechanism 3 of supersonic generator 5 at weld jig, welding mechanism 3 is arranged on six axis robot 8, weld jig includes the jacking fixture 7 that feeding pressure mechanism 2 matches with feeding pressure mechanism 2, jacking fixture 7 is arranged below lifting body 1, be equipped with the wire body 6 for charging in the both sides, lower section of feeding pressure mechanism 2, wire body 6 is by load plate charging.
This automobile atmosphere lamp automatic ultrasonic welding apparatus, load plate charging is carried by wire body 6, then lifting body 1 jacking fixture 7, required soldering part jacking is extremely matched by jacking fixture 7 with feeding pressure mechanism 2, Clamp blocks, part is welded by the welding mechanism 3 on six axis robot 8 by program, welding is accomplished by wire body 6 and sends the part welded, whole process achieves full-automation, not only increase speed of welding, welding yields is also largely increased, effectively prevent the uneven problem of pad quality that manual welding produces, not only increase weld appearance effect, this equipment can weld four kinds of products by single simultaneously, substantially increase production efficiency.
As the preferred embodiment of the present invention, wire body 6 is provided with conveyer belt 9, and the conveyer belt 9 that load plate is arranged by both sides carries out charging, and load plate is between jacking fixture 7 and feeding pressure mechanism 2, and load plate is by stopping load plate position, cylinder location.
As the preferred embodiment of the present invention, jacking fixture 7 includes substrate 11 and the fixture of at least one automobile atmosphere lamps some arranged on the substrate 11, lifting body 1 is provided with jacking cylinder 15, jacking cylinder 15 is arranged on below substrate 11, it is arranged with some guide rods 12 at substrate 11, each guide rod 12 is all slideably positioned in fixing plate 14, the top being positioned at fixing plate 14 on each guide rod 12 is all cased with position-limiting drum 13, the top being positioned at fixing plate 14 on each guide rod 12 is equipped with baffle plate 17, and baffle plate 17 is provided with buffer 16.
As the preferred embodiment of the present invention, substrate is respectively provided on two sides with two guide rods 12 for 11 times, and each side guide rod 12 is connected between two by baffle plate 17, and buffer 16 is arranged in the middle of baffle plate 17, and buffer 16 both sides are additionally provided with the screw column 18 for finely tuning.
As the preferred embodiment of the present invention, fixture is provided with the clamp base 4 matched with automobile atmosphere lamp, clamp base 4 both sides are provided with some symmetrical symmetrical folders 41 used, clamp base 4 at least side is provided with some abutting blocks 43 being used alone and some positioning needles 42, and each symmetrical folder 41 is provided with flexible glue with abutting inside block 43.
As the preferred embodiment of the present invention, feeding pressure mechanism 2 includes the vertical pole 81 being arranged at both sides, the some cross bars 82 arranged between two vertical poles 81, each vertical pole 81 is fixed on equipment body by support member 4, being equipped with some binder blocks 85 on each cross bar 82, each cross bar 82 and vertical pole 81 are equipped with at least one groove 83, each binder block 85 is fixed on groove 83 by connector, each binder block 85 is provided with equal briquetting connector 80, and each briquetting connector 80 arranges side pressing block 51 or lower lock block 61.
As the preferred embodiment of the present invention; side pressing block 51 is for L-type and is provided with side abutting flexible glue 52 in L-type turn end side; lower lock block 61 is for L-type and is provided with lower abutting flexible glue 63 in L-type turn end lower end; lower abutting flexible glue 63 is provided with the inclined-plane being beneficial to abutting; being additionally provided with lower abutting bolt on lower lock block 61, lower abutting bolt is provided with protection flexible glue 62.
As the preferred embodiment of the present invention, connector include T-shaped piece 89 and with T-shaped piece 89 cushion block matched 88, cushion block 88 is additionally provided with outer-hexagonal nut, T-shaped piece 89 is provided with at least one through hole.
As the preferred embodiment of the present invention, each briquetting connector 80 is provided with at least one connecting hole, side pressing block 51 and lower lock block 61 and is provided with at least one connecting hole being connected with briquetting connector 80.
As the preferred embodiment of the present invention, welding mechanism 3 includes the weld cylinder 31 for producing flexible contact and plumb joint 32, and equipment body is additionally provided with control system.
The invention provides a kind of production equipment being atmosphere lamp auto-ultrasonic and welding, including for the wire body 6 of charging, lifting body 1, feeding pressure mechanism 2, welding mechanism 3, six axis robot 8, supersonic generator 5.Lifting body includes fixture 1, fixture 2 22, fixture 3 23, fixture 4 24, jacking cylinder 15, buffer 16.Welding mechanism includes plumb joint 32, weld cylinder 31.The present invention passes through wire body 6 charging；Load plate carries product from wire body 6 charging, stops that cylinder blocks load plate.Lifting body 1 rises and the product on load plate is carried out precise positioning, lifting body 1 jacking, feeding pressure mechanism 2 binder by feeding pressure mechanism 2；Welding mechanism 3 welds；Six axis robot 8 is with welding mechanism 3 to welding position, and product is carried out welding machine with plumb joint 32 by weld cylinder 31.Control electrical appliance part to be arranged on inside the frame of equipment body.Welding mechanism is made up of weld cylinder 31 and plumb joint 32, by the flexible of cylinder and the plumb joint welding to product, and when utilizing the operation principle of cylinder welding, the rigid contact of product is become flexible contact.
Feeding pressure mechanism 2 includes two vertical poles 81, some cross bars 82, some binder blocks 85, vertical pole 81 and be equipped with groove 83 on cross bar 82, the groove of each cross bar 82 is staggered with the groove on vertical pole 81 superpose and tied by fastening screw connect fixing.Each cross bar 82 can be arranged in vertical pole 81 slip according to the position of required soldering part, each cross bar 82 is provided with some binder blocks 85, it is provided below T-shaped piece 89 at cross bar 82, it is arranged above with cushion block 88, cushion block 88 is provided with outer-hexagonal nut, by screw rod 87, binder block 85 is fixed on cross bar 82, briquetting connector 80 arranges side pressing block 51, allow to need to arrange the part pushing down required welding from the side according to part, briquetting connector 80 arranges lower lock block 61, allow to push down the part of required welding from above, side pressing block 51 and lower lock block 61 can arrange flexible glue to protect part with the place of feature contacts.
Jacking fixture 7 includes substrate 11 and arranges fixture 1, fixture 2 22, fixture 3 23, fixture 4 24 on the substrate 11, substrate 11 uses jacking cylinder 15 jacking, jacking cylinder 15 is fixed on fixing plate 14 and carries out jacking fixture, auto-ultrasonic welder is coordinated to use during use, realize Automation of Welding, it is possible to be substantially reduced cost.
Whole equipment is automatic ultrasonic welding apparatus.The flexible motion of welding mechanism and the location of material is realized by six axis robot and lifting body.The fixture of every kind of product and binder tool can quick change, improve efficiency.Equipment can weld 6 kinds of products altogether at present, solderable 4 kinds every time；The expansion row of this equipment is very strong, as long as changing detent mechanism and feeding pressure mechanism.
Speed of welding of the present invention is improved, and welding yields is improved, and can effectively prevent the pad quality that manual welding produces uneven.This equipment can weld 6 kinds of products altogether, every time welding 4 kinds, and the fixture of every kind of product and binder tool are all unique, and every kind of product has positioner, it is simple to quick change.Achieve the ultrasonic bonding automatization of atmosphere lamp, ensure the precision of its welding position and the precision of solder joint with six axis robot, improve efficiency and quality.For improving productivity and quality, reduce labor intensity and production cost and design this equipment.
Certainly, the invention is not limited to above-mentioned embodiment, those of ordinary skill in the art it may also be made that equivalent variations or replacement under the premise without prejudice to spirit of the present invention, and these equivalent deformation or replacement are all contained in the application claim limited range.
Claims (10)
1. an automobile atmosphere lamp automatic ultrasonic welding apparatus, it is characterized in that: include the weld jig arranged on equipment body, it is arranged over being connected to the welding mechanism (3) of supersonic generator (5) at described weld jig, described welding mechanism (3) is arranged on six axis robot (8), described weld jig includes the jacking fixture (7) that feeding pressure mechanism (2) matches with feeding pressure mechanism (2), described jacking fixture (7) is arranged below lifting body (1), the wire body (6) for charging it is equipped with in the both sides, lower section of described feeding pressure mechanism (2), described wire body (6) is by load plate charging.
2. automobile atmosphere lamp automatic ultrasonic welding apparatus according to claim 1, it is characterized in that: described wire body (6) is provided with conveyer belt (9), the conveyer belt (9) that described load plate is arranged by both sides carries out charging, described load plate is positioned between jacking fixture (7) and feeding pressure mechanism (2), and described load plate is by stopping load plate position, cylinder location.
3. automobile atmosphere lamp automatic ultrasonic welding apparatus according to claim 1, it is characterized in that: described jacking fixture (7) includes substrate (11) and the fixture at upper at least one the automobile atmosphere lamps some arranged of substrate (11), described lifting body (1) is provided with jacking cylinder (15), described jacking cylinder (15) is arranged on substrate (11) lower section, it is arranged with some guide rods (12) at described substrate (11), each described guide rod (12) is all slideably positioned in fixing plate (14), the top being positioned at fixing plate (14) on each described guide rod (12) is all cased with position-limiting drum (13), the top being positioned at fixing plate (14) on each described guide rod (12) is equipped with baffle plate (17), described baffle plate (17) is provided with buffer (16).
4. automobile atmosphere lamp automatic ultrasonic welding apparatus according to claim 3, it is characterized in that: under described substrate (11), be respectively provided on two sides with two guide rods (12), described in each side, guide rod (12) is connected between two by baffle plate (17), described buffer (16) is arranged in the middle of baffle plate (17), and described buffer (16) both sides are additionally provided with the screw column (18) for finely tuning.
5. automobile atmosphere lamp automatic ultrasonic welding apparatus according to claim 4, it is characterized in that: described fixture is provided with the clamp base (4) matched with automobile atmosphere lamp, described clamp base (4) both sides are provided with some symmetrical symmetrical folders (41) used, described clamp base (4) at least side is provided with some abutting blocks (43) being used alone and some positioning needles (42), and each described symmetrical folder (41) is provided with flexible glue with abutting block (43) inner side.
6. automobile atmosphere lamp automatic ultrasonic welding apparatus as claimed in any of claims 1 to 5, it is characterized in that: described feeding pressure mechanism (2) includes being arranged at the vertical pole (81) of both sides, the some cross bars (82) arranged between two described vertical poles (81), each described vertical pole (81) is fixed on equipment body by support member (4), each described cross bar (82) is equipped with some binder blocks (85), each described cross bar (82) and vertical pole (81) are equipped with at least one groove (83), each described binder block (85) is fixed on groove (83) by connector, each described binder block (85) is provided with equal briquetting connector (80), each described briquetting connector (80) arranges side pressing block (51) or lower lock block (61).
7. automobile atmosphere lamp automatic ultrasonic welding apparatus according to claim 6; it is characterized in that: described side pressing block (51) is for L-type and is provided with side abutting flexible glue (52) in L-type turn end side; described lower lock block (61) is for L-type and is provided with lower abutting flexible glue (63) in L-type turn end lower end; described lower abutting flexible glue (63) is provided with the inclined-plane being beneficial to abutting; being additionally provided with lower abutting bolt on described lower lock block (61), described lower abutting bolt is provided with protection flexible glue (62).
8. automobile atmosphere lamp automatic ultrasonic welding apparatus according to claim 6, it is characterized in that: described connector includes T-shaped piece (89) and the cushion block (88) matched with described T-shaped piece (89), being additionally provided with outer-hexagonal nut on described cushion block (88), described T-shaped piece (89) are provided with at least one through hole.
9. automobile atmosphere lamp automatic ultrasonic welding apparatus according to claim 6, it is characterized in that: each briquetting connector (80) is provided with at least one connecting hole, described side pressing block (51) and lower lock block (61) and is provided with at least one connecting hole being connected with briquetting connector (80).
10. automobile atmosphere lamp automatic ultrasonic welding apparatus as claimed in any of claims 1 to 5, it is characterized in that: described welding mechanism (3) includes the weld cylinder (31) for producing flexible contact and plumb joint (32), and described equipment body is additionally provided with control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610281177.2A CN105750722B (en) | 2016-04-28 | 2016-04-28 | A kind of automobile atmosphere lamp automatic ultrasonic welding apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610281177.2A CN105750722B (en) | 2016-04-28 | 2016-04-28 | A kind of automobile atmosphere lamp automatic ultrasonic welding apparatus |
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| Publication Number | Publication Date |
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| CN105750722A true CN105750722A (en) | 2016-07-13 |
| CN105750722B CN105750722B (en) | 2019-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610281177.2A Active CN105750722B (en) | 2016-04-28 | 2016-04-28 | A kind of automobile atmosphere lamp automatic ultrasonic welding apparatus |
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| CN (1) | CN105750722B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202261A (en) * | 2018-11-28 | 2019-01-15 | 上海骄成机电设备有限公司 | A kind of fully-automatic supersonic welder |
| CN110315194A (en) * | 2019-07-10 | 2019-10-11 | 上海骄成机电设备有限公司 | A kind of assembly line full-automatic processing ultrasonic equipment |
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| CN104128703A (en) * | 2014-07-23 | 2014-11-05 | 宁波飞图自动技术有限公司 | Automatic welding system and welding method |
| CN205733417U (en) * | 2016-04-28 | 2016-11-30 | 广东金弘达自动化科技股份有限公司 | A kind of automobile atmosphere lamp automatic ultrasonic welding apparatus |
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| JPS5994593A (en) * | 1982-11-20 | 1984-05-31 | Brother Ind Ltd | Ultrasonic working machine |
| JP2006156970A (en) * | 2004-10-25 | 2006-06-15 | Bondotekku:Kk | Resonator for ultrasonic jointing |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202261A (en) * | 2018-11-28 | 2019-01-15 | 上海骄成机电设备有限公司 | A kind of fully-automatic supersonic welder |
| CN110315194A (en) * | 2019-07-10 | 2019-10-11 | 上海骄成机电设备有限公司 | A kind of assembly line full-automatic processing ultrasonic equipment |
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| CN105750722B (en) | 2019-02-22 |
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Address after: The fifth floor of the industrial factory building (Building D) at No. 9 Donghe Road, Torch Development Zone, Zhongshan City, Guangdong Province, 528437 Patentee after: Guangdong Jinhongda Automation Science and Technology Shares Ltd. Address before: 528437 the fourth floor of industrial building (Building D), No.9 Donghe Road, Torch Development Zone, Zhongshan City, Guangdong Province Patentee before: KINGSTONE AUTOMATION TECHNOLOGY Corp. |
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